CN220387259U

CN220387259U - Automatic cleaning machine

Info

Publication number: CN220387259U
Application number: CN202321724278.4U
Authority: CN
Inventors: 肖仲辉; 王志
Original assignee: Foshan Honghui Intelligent Equipment Co ltd
Current assignee: Foshan Honghui Intelligent Equipment Co ltd
Priority date: 2023-07-03
Filing date: 2023-07-03
Publication date: 2024-01-26
Anticipated expiration: 2033-07-03

Abstract

The utility model provides an automatic cleaning machine which comprises a machine body, wherein a feeding platform is arranged at one end of the machine body, a discharging platform is arranged at the opposite end of the machine body, an ultrasonic cleaning device, a spraying device, a dewatering device and a drying device are sequentially arranged in the machine body, a feeding window is arranged between the ultrasonic cleaning device and the feeding platform, a discharging window is arranged between the drying device and the discharging platform, and a transfer device is arranged above the feeding platform, the ultrasonic cleaning device, the spraying device, the dewatering device, the drying device and the discharging platform. The automatic cleaning machine provided by the utility model adopts closed cleaning operation, and the ultrasonic cleaning device, the spraying device, the dewatering device, the drying device and the transferring device are matched, so that the cleaning efficiency is improved, and the device is thoroughly cleaned.

Description

Automatic cleaning machine

Technical Field

The utility model relates to the technical field of cleaning equipment, in particular to an automatic cleaning machine.

Background

The electronic components can be through operations such as cutting, polishing, welding when processing, consequently the surface of electronic components can remain some miscellaneous dirt, need wash it after processing production to get rid of the piece on its surface, current electronic components belt cleaning device mostly carries out manual cleaning to electronic components, and nevertheless manual cleaning intensity of labour is big, and water resource consumption is big, and is efficient, and is unable to accomplish to wash thoroughly to some piece adhesion on electronic components surface simultaneously, influences the quality of electronic components. Therefore, an automatic cleaning machine for producing and processing electronic components needs to be developed, which does not waste water resources, has high automation degree and can clean thoroughly.

Disclosure of Invention

The utility model aims to overcome the defects that the existing cleaning mode is not only wasteful in water resources and low in efficiency, but also incapable of thoroughly cleaning, and provides cleaning equipment for producing and processing electronic components, which is high in cleaning efficiency and thorough in cleaning.

The utility model is realized by the following technical scheme:

the utility model provides an automatic cleaning machine which comprises a machine body, wherein a feeding platform is arranged at one end of the machine body, a discharging platform is arranged at the opposite end of the machine body, an ultrasonic cleaning device, a spraying device, a dewatering device and a drying device are sequentially arranged in the machine body, a feeding window is arranged between the ultrasonic cleaning device and the feeding platform, a discharging window is arranged between the drying device and the discharging platform, and a transfer device is arranged above the feeding platform, the ultrasonic cleaning device, the spraying device, the dewatering device, the drying device and the discharging platform.

Further, ultrasonic cleaning device includes the washing tank, washing tank front side outer wall is provided with the ultrasonic vibrator, ultrasonic vibrator electric connection to supersonic generator, be provided with the water inlet on the washing tank back lateral wall, the washing tank below is provided with first liquid reserve tank, be equipped with the moisturizing pump that is used for the washing tank water injection between the water inlet of first liquid reserve tank and washing tank, be provided with the hot plate that is used for the washing liquid heating in the washing tank.

Further, spray set includes spray tank and sprays the sealed cowling, it closes on the spray tank to spray the sealed cowling rotatable lid, be provided with a plurality of shower on the spray tank inner wall, the shower is connected with shower interface one end that sets up in spray tank one side, and the shower interface other end passes through the water pipe and is connected with the delivery outlet of spray pump, and the input port of spray pump is connected to the second liquid reserve tank.

Further, the dewatering device comprises a dewatering tank and a dewatering motor, wherein the dewatering tank is in a cylindrical shape, a dewatering sealing cover capable of being rotatably covered is arranged at the upper end of the dewatering tank, the dewatering motor is located at one side of the dewatering tank, a driving wheel is fixed on an output shaft of the dewatering motor, a rotating frame for installing and cleaning a basket is arranged in the dewatering tank, the lower end of the rotating frame is connected with one end of a rotating shaft arranged at the bottom of the dewatering tank, the other end of the rotating shaft penetrates out of the bottom wall of the dewatering tank and is connected with a driven wheel, and the driven wheel is connected with the driving wheel of the dewatering motor through a transmission belt.

Further, an air inlet is formed in the lower portion of the side wall of the dewatering tank, an air return opening is formed in the upper portion of the side wall of the dewatering tank, the air inlet of the dewatering tank is connected with one end of a first hot air circulating fan through an air pipe, and the other end of the first hot air circulating fan is connected with the air return opening of the dewatering tank through the air pipe.

Further, the drying device comprises a drying groove and a second hot air circulating fan, the second hot air circulating fan is connected to the drying groove through a hot air pipe, and a rotatable drying groove sealing cover is arranged at the upper end of the drying groove.

Further, move and carry the device and include the horizontal guide rail, be equipped with slidable horizontal slider on the horizontal guide rail, horizontal slider upper end is equipped with the translation frame, be equipped with the linear rack on the translation frame, translation frame one side is equipped with the translation motor, be fixed with drive gear on the output shaft of translation motor, drive gear and linear rack meshing.

Further, the transfer device further comprises a bearing frame, two vertical guide rails and vertical sliding blocks, the upper end of each vertical guide rail is fixedly connected with the inner side walls of the frames at the two ends of the translation frame, the lower end of each vertical guide rail is a free end, the vertical guide rails are provided with slidable vertical sliding blocks, the vertical sliding blocks are fixedly connected with the bearing frame, and a plurality of hooks are arranged at the lower end of the bearing frame.

The automatic cleaning machine has the beneficial technical effects that:

1. the utility model adopts the closed cabinet, and performs spraying, dewatering and drying operations under the closed condition, so as to isolate the cleaning operation from the outside, reduce the influence of the environment on the cleaning operation, and clean the device more thoroughly.

2. According to the utility model, the cleaning mechanism is matched with the transfer device, the transfer device adopts the frame structure as the carrier, so that the self weight is reduced, the transfer response speed is improved, the starting speed is high, the control precision is high, and the cleaning efficiency is improved.

3. According to the utility model, through the ultrasonic cleaning, spray cleaning, dehydration and drying treatment, the electronic components do not need to be dried by themselves after multiple cleaning is finished, and the working efficiency can be improved.

4. The utility model saves water resources and reduces production cost by carrying out water recovery treatment and cyclic utilization on spraying and dehydration.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.

FIG. 1 is a schematic view of an embodiment of an automatic cleaning machine;

FIG. 2 is a schematic view of the whole structure of an automatic cleaning machine according to an embodiment of the present utility model;

FIG. 3 is a schematic view of a part of an automatic cleaning machine according to an embodiment of the present utility model;

FIG. 4 is a second schematic view of a portion of an automatic cleaning machine according to an embodiment of the present utility model;

FIG. 5 is a schematic view showing the structure of a cleaning tank, a spray tank, a dewatering tank and a drying tank of the automatic cleaning machine according to the embodiment of the utility model;

FIG. 6 is a schematic diagram showing a structure of a dewatering device of the automatic cleaning machine according to the embodiment of the present utility model;

FIG. 7 is a schematic view of another view of a dewatering device of the automatic cleaning machine according to the embodiment of the present utility model;

FIG. 8 is a schematic view of a transfer device of an automatic cleaning machine according to an embodiment of the present utility model;

fig. 9 is a schematic view of a cleaning basket of an automatic cleaning machine according to an embodiment of the present utility model.

In the above figures, the machine body-1, the feeding platform-2, the discharging platform-3, the ultrasonic cleaning device-4, the cleaning tank-41, the ultrasonic vibrator-42, the first liquid storage tank-45, the water supplementing pump-46, the spraying device-5, the spraying tank-51, the spraying sealing cover-52, the spraying pump-53, the second liquid storage tank-54, the dewatering device-6, the dewatering tank-61, the dewatering motor-62, the dewatering sealing cover-63, the rotating frame-64, the rotating shaft-65, the belt-66, the air inlet-67, the air return opening-68, the first hot air circulation fan-69, the drying device-7, the drying tank-71, the second hot air circulation fan-72, the drying tank sealing cover-73, the feeding window-8, the discharging window-9, the transferring device-10, the horizontal guide rail-101, the horizontal slide block-102, the translation frame-103, the linear rack-104, the translation motor-105, the transmission gear-106, the carrying frame-107, the vertical guide rail-108, the vertical slide block-109, the hook-100, the cleaning basket-11, the handle 11a and the basket 11b.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

The present utility model is further illustrated in the following drawings and detailed description, which are to be understood as being merely illustrative of the utility model and not limiting the scope of the utility model. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular component.

Examples

Referring to fig. 1 and 2, an automatic cleaning machine includes a machine body 1, one end of the machine body 1 is provided with a feeding platform 2, the other end is provided with a discharging platform 3, an ultrasonic cleaning device 4, a spraying device 5, a dewatering device 6 and a drying device 7 are sequentially arranged in the machine body 1, a feeding window 8 is arranged between the ultrasonic cleaning device 4 and the feeding platform 2, a discharging window 9 is arranged between the drying device 7 and the discharging platform 3, a transfer device 10 is arranged above the feeding platform 2, the ultrasonic cleaning device 4, the spraying device 5, the dewatering device 6, the drying device 7 and the discharging platform 3, cleaning baskets 11 are freely placed on the feeding platform 2, the ultrasonic cleaning device 4, the spraying device 5, the dewatering device 6, the drying device 7 and the discharging platform 3, the cleaning baskets 11 are used for placing components to be cleaned, the cleaning baskets 11 are all located on the same horizontal line, and the transfer device 10 can synchronously vertically lift the cleaning baskets 11 and convey the cleaning baskets 11 from the feeding platform 2 to the discharging platform 3 in a horizontal stepping mode.

As shown in fig. 3, 4 and 5, the ultrasonic cleaning device 4 comprises a cleaning tank 41, an ultrasonic vibrator 42 is arranged on the outer wall of the front side of the cleaning tank 41, the ultrasonic vibrator 42 is electrically connected to an ultrasonic generator, a water inlet is arranged on the rear side wall of the cleaning tank 41, a first liquid storage tank 45 is arranged below the cleaning tank 41, a water supplementing pump 46 for water injection into the cleaning tank is arranged between the first liquid storage tank 45 and the cleaning tank 41, a heating plate for heating cleaning liquid is arranged in the cleaning tank 41, the cleaning liquid in the first liquid storage tank 45 is filled into the cleaning tank 41 through the water supplementing pump 46, and the cleaning liquid in the cleaning tank 41 is heated through the heating plate so as to improve the ultrasonic cleaning efficiency.

The spraying device 5 comprises a spraying groove 51 and a spraying sealing cover 52, the spraying sealing cover 52 is rotatably covered on the spraying groove 51 through a rotary driving device, a plurality of spraying pipes are arranged on the inner wall of the spraying groove 51 and connected with one end of a spraying pipe connector arranged on one side of the spraying groove 51, the other end of the spraying pipe connector is connected with an output port of a spraying pump 53 through a water pipe, and an input port of the spraying pump 53 is connected to a second liquid storage tank 54. When spraying, the spraying sealing cover 52 is sealed on the spraying groove 51, the spraying pump 53 conveys the cleaning liquid in the second liquid storage tank 54 to the spraying pipe, and the spray nozzle on the spraying pipe sprays and cleans the devices in the cleaning basket 11 of the spraying groove 51.

As shown in fig. 3, 4, 5, 6 and 7, the dewatering device 6 comprises a dewatering tank 61 and a dewatering motor 62, the dewatering tank 61 is in a cylindrical shape, a dewatering sealing cover 63 which can be rotatably covered is arranged at the upper end of the dewatering tank 61, the dewatering motor 62 is positioned at one side of the dewatering tank 61, a driving wheel is fixed on an output shaft of the dewatering motor 62, a rotating frame 64 for installing a cleaning basket is arranged in the dewatering tank 61, the lower end of the rotating frame 64 is connected with one end of a rotating shaft 65 arranged at the bottom of the dewatering tank 61, the other end of the rotating shaft 65 penetrates out from the bottom wall of the dewatering tank 61 and is connected with a driven wheel, and the driven wheel is connected with the driving wheel of the dewatering motor 62 through a driving belt 66. When the dewatering and cleaning device is used for dewatering and cleaning, the dewatering sealing cover 63 is driven by the rotary driving device to seal on the dewatering tank 61, and the dewatering motor 62 drives the rotary frame 64 connected with the rotary shaft 64 to rotate at a high speed through the belt 66, so that the devices in the cleaning basket placed in the rotary frame 64 are dewatered.

Further, an air inlet 67 is formed in the lower portion of the side wall of the dewatering tank 61, an air return opening 68 is formed in the upper portion of the side wall of the dewatering tank 61, the air inlet 67 of the dewatering tank 61 is connected with one end of a first hot air circulating fan 69 through an air pipe, and the other end of the first hot air circulating fan 69 is connected with the air return opening 68 of the dewatering tank 61 through the air pipe. By supplying hot air to the devices in the cleaning basket within the dehydration tank 61, the device dehydration efficiency is greatly improved.

As shown in fig. 3, 4 and 5, the drying device 7 comprises a drying tank 71 and a second hot air circulating fan 72, the second hot air circulating fan 72 is connected to the drying tank 71 through a hot air pipe, and a rotatable drying tank sealing cover 73 is arranged at the upper end of the drying tank 71. During drying, the drying tank sealing cover 73 is driven by the rotary driving device to seal on the drying tank 71, and the second hot air circulating fan 72 supplies hot air for drying to the drying tank 71, so that devices in the basket are fully dried.

As shown in fig. 8, the transfer device 10 includes a horizontal guide rail 101, a slidable horizontal slider 102 is disposed on the horizontal guide rail 101, a translation frame 103 is fixedly disposed at the upper end of the horizontal slider 102, a linear rack 104 is disposed on the translation frame 103, a translation motor 105 is disposed on the outer side of the translation frame 103, a transmission gear 106 is fixed on an output shaft of the translation motor 105, and the transmission gear 106 is meshed with the linear rack 104. When the translation motor 105 is started, the transmission gear 106 is meshed with the linear rack 104, and the transmission gear 106 rotates to drive the translation frame 103 to horizontally move forwards and backwards.

The transfer device 10 further comprises a bearing frame 107, two vertical guide rails 108 and a vertical sliding block 109, wherein the upper end of each vertical guide rail 108 is fixedly connected with the inner side walls of the frames at the two ends of the translation frame 103, the lower end of each vertical guide rail 108 is a free end, the vertical guide rail 108 is provided with a slidable vertical sliding block 109, the vertical sliding block 109 is fixedly connected with the bearing frame 107, the lower end of the bearing frame 107 is provided with a plurality of hooks 100, and the hooks 100 are used for hooking and hanging the cleaning basket 11; the upper end of the translation frame 103 is provided with a screw rod seat, a transmission screw rod is arranged on the screw rod seat, one end of the transmission screw rod is connected with an output shaft of a lifting motor fixed on the translation frame 103, a transmission block is arranged on the transmission screw rod, the transmission block is connected with one end of a transmission belt, and the other end of the transmission belt is connected with the bearing frame 107. When the lifting motor is started, the transmission screw is driven to rotate, the transmission block on the transmission screw moves back and forth along the transmission screw, and the bearing frame 107 is lifted and moved through the transmission belt.

As shown in fig. 9, the cleaning basket 11 is composed of a square basket 11b and a handle 11a arranged at the upper end of the square basket 11b, wherein the handle 11a is matched with the hook 100 at the lower end of the bearing frame 107.

The automatic cleaning machine has the advantages that: the components are cleaned in various ways, namely, through feeding, ultrasonic cleaning, spray cleaning, dehydration cleaning, drying cleaning and discharging, the components are cleaned thoroughly. The method comprises the following steps: the first cleaning basket to be cleaned is placed on a feeding platform, the transferring device transfers the first cleaning basket on the feeding platform to the cleaning tank, and the second cleaning basket is placed on the feeding platform; when the cleaning time reaches each time, the transferring device transfers the first cleaning basket frame to the spraying groove, the dewatering groove, the drying groove and the blanking platform, and the subsequent cleaning basket frames are sequentially fed, ultrasonically cleaned, sprayed, dewatered, dried and blanked to finish cleaning.

The method comprises the steps of starting a power switch, electrifying equipment, presetting the temperature of cleaning liquid of an ultrasonic cleaning tank, the temperature of spraying liquid of a spraying tank, the temperature of a dewatering tank and the temperature of a drying tank on a control panel, selecting automatic stops of manual/automatic control knobs, controlling a translation motor and a lifting motor to work by a cleaning basket control circuit, driving a bearing frame to descend (enabling a lifting hook at the lower end of the bearing frame to correspond to a handle of the cleaning basket), enabling the translation motor to move horizontally forwards (enabling the lifting hook at the lower end of the bearing frame to be aligned with the handle of the cleaning basket), driving the bearing frame to ascend (enabling the bottom end of the cleaning basket to be lifted above a cleaning mechanism), enabling the translation motor to move horizontally forwards (enabling the cleaning basket to be aligned with a notch of the cleaning mechanism), enabling the translation motor to move horizontally backwards (enabling the lifting hook to be separated from the handle of the cleaning basket), and enabling a cleaning tank, the spraying tank, the dewatering tank and the drying tank to clean components in the cleaning basket by ultrasonic cleaning, dewatering and drying respectively. After the cleaning basket frame is completed, the control circuit of the cleaning basket frame controls the translation motor and the lifting motor to work, and the cleaning basket frame is transferred to the next working procedure to the blanking platform to complete cleaning.

The specific embodiments described herein are offered by way of illustration only. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the utility model or exceeding the scope of the utility model as defined in the accompanying claims.

Claims

1. The utility model provides an automatic cleaning machine, includes organism (1), its characterized in that, organism (1) one end is provided with material loading platform (2), and the relative other end is equipped with unloading platform (3), ultrasonic cleaning device (4), spray set (5), dewatering device (6) and drying device (7) that set gradually in organism (1), be equipped with material loading window (8) between ultrasonic cleaning device (4) and material loading platform (2), be equipped with unloading window (9) between drying device (7) and unloading platform (3), material loading platform (2), ultrasonic cleaning device (4), spray set (5), dewatering device (6), drying device (7) and unloading platform (3) top are provided with and move and carry device (10).

2. The automatic cleaning machine according to claim 1, wherein the ultrasonic cleaning device (4) comprises a cleaning tank (41), an ultrasonic vibrator (42) is arranged on the outer wall of the front side of the cleaning tank (41), the ultrasonic vibrator (42) is electrically connected to an ultrasonic generator, a water inlet is arranged on the rear side wall of the cleaning tank (41), a first liquid storage tank (45) is arranged below the cleaning tank (41), a water supplementing pump (46) for filling water into the cleaning tank is arranged between the first liquid storage tank (45) and the water inlet of the cleaning tank (41), and a heating plate for heating cleaning liquid is arranged in the cleaning tank (41).

3. The automatic cleaning machine according to claim 1, wherein the spraying device (5) comprises a spraying groove (51) and a spraying sealing cover (52), the spraying sealing cover (52) is rotatably covered on the spraying groove (51), a plurality of spraying pipes are arranged on the inner wall of the spraying groove (51), the spraying pipes are connected with one end of a spraying pipe interface arranged on one side of the spraying groove (51), the other end of the spraying pipe interface is connected with an output port of a spraying pump (53) through a water pipe, and an input port of the spraying pump (53) is connected to a second liquid storage tank (54).

4. The automatic cleaning machine according to claim 1, wherein the dewatering device (6) comprises a dewatering tank (61) and a dewatering motor (62), the dewatering tank (61) is in a cylindrical shape, a dewatering sealing cover (63) capable of being rotatably covered is arranged at the upper end of the dewatering tank (61), the dewatering motor (62) is located at one side of the dewatering tank (61), a driving wheel is fixed on an output shaft of the dewatering motor (62), a rotating frame (64) for installing a cleaning basket is arranged in the dewatering tank (61), the lower end of the rotating frame (64) is connected with one end of a rotating shaft (65) arranged at the bottom of the dewatering tank (61), the other end of the rotating shaft (65) penetrates out of the bottom wall of the dewatering tank (61) and is connected with a driven wheel, and the driven wheel is connected with the driving wheel of the dewatering motor (62) through a driving belt (66).

5. The automatic cleaning machine according to claim 4, wherein an air inlet (67) is formed in the lower portion of the side wall of the dewatering tank (61), an air return opening (68) is formed in the upper portion of the side wall of the dewatering tank (61), the air inlet (67) of the dewatering tank (61) is connected with one end of a first hot air circulating fan (69) through an air pipe, and the other end of the first hot air circulating fan (69) is connected with the air return opening (68) of the dewatering tank (61) through the air pipe.

6. The automatic cleaning machine according to claim 1, characterized in that the drying device (7) comprises a drying tank (71) and a second hot air circulation fan (72), the second hot air circulation fan (72) is connected to the drying tank (71) through a hot air pipe, and a rotatable drying tank sealing cover (73) is arranged at the upper end of the drying tank (71).

7. The automatic cleaning machine according to claim 1, wherein the transfer device (10) comprises a horizontal guide rail (101), a slidable horizontal sliding block (102) is arranged on the horizontal guide rail (101), a translation frame (103) is fixedly arranged at the upper end of the horizontal sliding block (102), a linear rack (104) is arranged on the translation frame (103), a translation motor (105) is arranged on one side of the translation frame (103), a transmission gear (106) is fixed on an output shaft of the translation motor (105), and the transmission gear (106) is meshed with the linear rack (104).

8. The automatic cleaning machine according to claim 7, wherein the transfer device (10) further comprises a carrying frame (107), two vertical guide rails (108) and vertical sliding blocks (109), the upper end of each vertical guide rail (108) is fixedly connected with the inner side walls of the frames at the two ends of the translation frame (103), the lower end of each vertical guide rail (108) is a free end, the vertical guide rail (108) is provided with a slidable vertical sliding block (109), the vertical sliding blocks (109) are fixedly connected with the carrying frame (107), and the lower end of the carrying frame (107) is provided with a plurality of hooks (100).