CN220380544U

CN220380544U - Product qualification detection device based on MES system

Info

Publication number: CN220380544U
Application number: CN202321992637.4U
Authority: CN
Inventors: 俞瑞富; 王志强; 吴魏; 孙疆; 周灵鑫
Original assignee: Mingguang Leadtop Intelligent Technology Co ltd
Current assignee: Mingguang Leadtop Intelligent Technology Co ltd
Priority date: 2023-07-25
Filing date: 2023-07-25
Publication date: 2024-01-23
Anticipated expiration: 2033-07-25

Abstract

The utility model discloses a product qualification detection device based on an MES system, which comprises an operation table, two clamping plates and a rotation adjusting assembly, wherein a placing table for placing product parts is arranged above the operation table, two clamping plates are arranged on one side of each clamping plate, a shock pad is arranged on one side of each shock pad, a plurality of sensors for detecting the product parts are arranged on one side of each shock pad, and the sensors are electrically connected with a controller of the MES system.

Description

Product qualification detection device based on MES system

Technical Field

The utility model relates to the technical field of product qualification detection devices, in particular to a product qualification detection device based on an MES system.

Background

The MES system is a production informatization management system facing the workshop execution layer of a manufacturing enterprise, the MES can provide management modules comprising manufacturing data management, production process control, bottom data integration analysis, upper data integration decomposition and the like for the enterprise, a firm, reliable, comprehensive and feasible manufacturing collaborative management platform is created for the enterprise, and the data are required to be combined by using related devices, for example, when the qualification rate of products is counted, a product qualification detection device based on the MES system is required to be used.

However, any conventional inspection apparatus has a problem that, for example, in the inspection apparatus for rapidly inspecting the qualification rate of a component disclosed in CN214582884U, the problem of fatigue caused by the labor burden of workers caused by manual inspection is solved.

Disclosure of Invention

The utility model aims to provide a product qualification detection device based on an MES system, which can reduce the labor intensity of workers, so as to solve the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a qualified detection device of product based on MES system, includes operation panel, splint and rotation regulation subassembly, the top of operation panel is equipped with the platform of placing the product part, the quantity of splint is two, just a plurality of sensors that detect the product part are installed to one side of splint, a plurality of sensors that detect the product part are installed to one side of shock pad, sensor and MES system controller electric connection, rotation regulation subassembly install in the one end of splint, right inclination of splint is adjusted, rotation regulation subassembly is connected with spacing regulation subassembly, through addding splint, rotation regulation subassembly and cooperation spacing regulation subassembly connection, can realize adjusting splint inclination to be suitable for detecting different product part inclined plane centre gripping, detect it by a plurality of sensors on the shock pad of splint one side after the splint is adjusted, and a plurality of sensors on the shock pad 4 all carry out electric connection with the control device in the MES system, can realize detecting the product part, avoid the manual adjustment of staff to detect it, and the work intensity of labour has effectively reduced the work intensity of the product part that detects greatly improved.

Preferably, the rotation adjusting part comprises a sliding rail, both ends of the sliding rail are all slidingly provided with a sliding block, one end of the sliding block extends to the lower side of the sliding rail and is fixedly connected with a hanging bracket, a worm is arranged on the hanging bracket in a rotating mode, one side of the worm is meshed with a worm wheel, a rotating rod is fixedly arranged in the middle of the worm wheel, both ends of the rotating rod are rotationally connected with the hanging bracket, both sides of the worm wheel are located on the rotating rod and are fixedly provided with connecting rods, one end of each connecting rod is connected with one end fixing rod of each clamping plate, two connecting rods are connected with each other through the limiting adjusting part, one end of each worm is connected with the output end of a first motor, one side of the sliding rail is connected with the lifting adjusting part, and the extending of the rotation adjusting part can play a role in adjusting the inclination angle of the clamping plates.

Preferably, the limit adjusting assembly comprises an inserting cylinder arranged at one end of one worm and an inserting rod fixedly arranged at one end of the other worm, wherein limit grooves are formed in the inserting cylinder at equal intervals, and limit strips matched with the limit grooves are fixedly arranged on the side walls of the inserting rod at equal intervals;

the limiting and adjusting assembly further comprises a bidirectional hydraulic cylinder arranged above the sliding rail, two ends of the bidirectional hydraulic cylinder are connected with hydraulic rods, the other ends of the hydraulic rods are fixedly connected with one side of the sliding block, and the limiting and adjusting assembly can adjust the distance between the worms to achieve distance adjustment between the clamping plates.

Preferably, the lifting adjusting component comprises a frame fixedly arranged on one side of the operating platform, a lifting groove is formed in the frame, a lifting plate is arranged in the lifting groove in a sliding mode, one end of the lifting plate is fixedly connected with one side of the sliding rail, a screw rod in threaded connection with one end of the lifting plate is arranged in the lifting groove, one end of the screw rod penetrates through the frame and extends to the outside of the lifting groove to be connected with the output end of the second motor, the lifting component can adjust the height of the sliding rail, and therefore the height of the clamping plate can be adjusted, and the clamping plate is convenient to use different product parts.

Preferably, the backup pad is located to the below of first motor, the one end of backup pad with one side fixed connection of slide rail can realize playing the effect of supporting to first motor, increases the security that first motor used.

Preferably, the mounting groove has been seted up to one side of splint, the shock pad install in the inside of mounting groove, the mounting hole has been seted up in the mounting groove, the inside of mounting hole has all been inserted and has been equipped with the bolt, the one end of bolt with one side fixed connection of shock pad, the other end of bolt to the opposite side of splint extends and lock nut threaded connection, one side of splint is equipped with the mounting groove, makes things convenient for the installation dismantlement of shock pad.

Compared with the prior art, the utility model has the beneficial effects that:

according to the utility model, the existing product qualification detection device based on the MES system is optimized, the clamping plate, the rotation adjustment assembly and the matched limit adjustment assembly are additionally arranged to be connected, so that the adjustment of the inclination angle of the clamping plate can be realized, the clamping detection of inclined surfaces of different product parts is applicable, the clamping plate is detected by a plurality of sensors on a damping pad on one side of the clamping plate after the adjustment of the clamping plate is finished, the plurality of sensors on the damping pad 4 are electrically connected with control equipment in the MES system during the installation, the detection of the product parts can be realized, the clamping detection of the product parts by manual adjustment of a worker is avoided, the labor intensity of the worker is effectively reduced, and the work efficiency of the detection of the product parts is greatly improved.

Drawings

FIG. 1 is a schematic diagram of the overall mechanism of the present utility model;

FIG. 2 is an exploded view of the rotary adjustment assembly of the present utility model;

fig. 3 is a schematic structural view of the socket and the plunger according to the present utility model.

In the figure: 1. an operation table; 2. a placement table; 3. a clamping plate; 4. a shock pad; 5. a slide rail; 6. a slide block; 7. a hanging bracket; 8. a worm; 9. a worm wheel; 10. a rotating rod; 11. a connecting rod; 12. a first motor; 13. a plug cylinder; 14. a rod; 15. a limit groove; 16. a limit bar; 17. a bidirectional hydraulic cylinder; 18. a hydraulic rod; 19. a frame; 20. a lifting groove; 21. a lifting plate; 22. a screw; 23. a second motor; 24. a mounting groove; 25. a bolt; 26. a lock nut; 27. a sensor.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Example 1

Referring to fig. 1-3, a product qualification detection device based on an MES system in the illustration includes an operation table 1, a clamping plate 3 and a rotation adjusting assembly, a placing table 2 for placing product parts is arranged above the operation table 1, the number of the clamping plates 3 is two, a shock pad 4 is installed on one side of the clamping plate 3, a plurality of sensors 27 for detecting the product parts are installed on one side of the shock pad 4, the sensors 27 are electrically connected with an MES system controller, the rotation adjusting assembly is installed at one end of the clamping plate 3, the inclination angle of the clamping plate 3 is adjusted, and the rotation adjusting assembly is connected with a limit adjusting assembly.

Referring to fig. 1 and 2, the rotation adjusting assembly in the illustration includes a sliding rail 5, two ends of the sliding rail 5 are all slidably provided with a sliding block 6, one end of the sliding block 6 extends to the lower side of the sliding rail 5 and is fixedly connected with a hanging bracket 7, two ends of the sliding rail 7 are all rotatably provided with a worm 8, one side of the worm 8 is all engaged with a worm wheel 9, a rotating rod 10 is fixedly arranged in the middle of the worm wheel 9, two ends of the rotating rod 10 are rotatably connected with the hanging bracket 7, two sides of the worm wheel 9 are both fixedly provided with connecting rods 11, one end of each connecting rod 11 is connected with one end fixing rod of a clamping plate 3, two worms 8 are connected through a limit adjusting assembly, one end of one worm 8 is connected with the output end of a first motor 12, and one side of the sliding rail 5 is connected with a lifting adjusting assembly.

Referring to fig. 1-3, the limiting and adjusting assembly in the drawings comprises a plug barrel 13 arranged at one end of one worm 8 and a plug rod 14 fixedly arranged at one end of the other worm 8, wherein a limiting groove 15 is formed in the plug barrel 13 at equal distance, and a limiting strip 16 matched with the limiting groove 15 is fixedly arranged on the side wall of the plug rod 14 at equal distance;

the limit adjusting assembly further comprises a bidirectional hydraulic cylinder 17 arranged above the sliding rail 5, two ends of the bidirectional hydraulic cylinder 17 are connected with a hydraulic rod 18, and the other end of the hydraulic rod 18 is fixedly connected with one side of the sliding block 6.

When the MES product qualification detection device is used: firstly, placing a product part to be detected on a placing table 2 on an operation table 1, then starting a lifting adjusting component on one side of a sliding rail 5 to adjust the height of the sliding rail 5, so that adjustment of a clamping plate 3 below the sliding rail 5 can be realized, then starting a first motor 12, starting the first motor 12 to drive a worm 8 at an output end to rotate, and stopping starting the first motor 12 at the moment after the worm 9 drives the clamping plate 3 to rotate to an angle position to be detected because one side of the worm 8 is meshed with a worm wheel 9, namely the worm wheel 9 can be driven to rotate when the worm 8 rotates, and because the worm wheel 9 is rotationally connected with a hanging bracket 7 through a rotating rod 10 and two sides of the rotating rod 10 are connected with the clamping plate 3 through connecting rods 11;

when the first motor 12 is started to drive one of the worms 8 to rotate, the rotating worm 8 drives the inserting cylinder 13 at one end to rotate, and as the inserting rod 14 at one end of the other worm 8 is inserted into the inserting cylinder 13 and is in limiting connection with the inserting rod 14 through the limiting groove 15 and the limiting strip 16, the limiting effect between the inserting cylinder 13 and the inserting rod 14 is achieved, one worm 8 can drive the other worm 8 to synchronously rotate, the two worms 8 at two sides are reversely installed, when the worm 8 rotates, the two worm gears 9 are driven to rotate in opposite directions or rotate in opposite directions, the clamping plate 3 is driven to reversely rotate and oppositely rotate to be adjusted, and the adjusting convenience of the clamping plate 3 is effectively improved;

after the clamping plate 3 is adjusted, the bidirectional hydraulic cylinder 17 above the sliding rail 5 is started, the hydraulic rods 18 at two ends extend or retract, when the hydraulic rods 18 retract, the sliding blocks 6 in the sliding rail 5 can be pulled to move in opposite directions, the sliding blocks 6 drive the hanging frame 7 to move in opposite directions, meanwhile, the hanging frame 7 drives the worm 8 to move in opposite directions, the inserted rod 14 at the end part of one worm 8 is inserted into the inserted cylinder 13 at the end part of the other worm 8, the distance adjustment between the two worms 8 is realized, the hanging frame drives the clamping plate 3 to move in opposite directions, the two sides of a product part placed on the placing table 2 can be realized, the clamping centering of the product part is realized, then the product part is detected by the plurality of sensors 27 on the damping pad 4 at one side of the clamping plate 3, the plurality of sensors 27 on the damping pad 4 are electrically connected with control equipment in an MES system, the detection of the product part can be realized, the manual adjustment of workers is avoided, the clamping detection of the product part is effectively reduced, and the work efficiency of the product part detection is greatly improved.

Example 2

Referring to fig. 1-3, this embodiment further describes example 1, an operation table 1, clamping plates 3 and a rotation adjusting assembly in the drawings, a placing table 2 for placing product parts is arranged above the operation table 1, the number of the clamping plates 3 is two, a shock pad 4 is installed on one side of the clamping plates 3, a plurality of sensors 27 for detecting the product parts are installed on one side of the shock pad 4, the sensors 27 are electrically connected with an MES system controller, the rotation adjusting assembly is installed at one end of the clamping plates 3, the inclination angle of the clamping plates 3 is adjusted, and the rotation adjusting assembly is connected with a limit adjusting assembly;

referring to fig. 1, the lifting adjusting assembly in the drawing includes a frame 19 fixedly disposed at one side of the console 1, a lifting groove 20 is formed in the frame 19, a lifting plate 21 is slidably disposed in the lifting groove 20, one end of the lifting plate 21 is fixedly connected with one side of the sliding rail 5, a screw 22 screwed with one end of the lifting plate 21 is disposed in the lifting groove 20, and one end of the screw 22 penetrates through the frame 19 and extends to the outside of the lifting groove 20 to be connected with an output end of a second motor 23.

In this embodiment, be equipped with the lift adjustment subassembly in one side of slide rail 5, can realize playing the effect of lift adjustment to the splint 3 of placing the platform 2 both sides, so as to be applicable to the product part of co-altitude, when using, start second motor 23, second motor 23 starts can drive the screw rod 22 in the lift groove 20 and rotate, because slide in the lift groove 20 be equipped with the lifter plate with screw rod 22 threaded connection, when screw rod 22 rotates, can realize lifter plate 21 and go up and down in the inside of lift groove 20, when lifter plate 21 goes up and down, can drive the slide rail 5 of one end and go up and down in step, because splint 3 install in the below of slide rail 5, can realize driving splint 3 and go up and down to adjust, the convenience of splint 3 altitude mixture control has been increased, the effectual expanded application range.

Example 3

Referring to fig. 1-3, this embodiment further illustrates other examples, in which an operation table 1, a clamping plate 3 and a rotation adjusting assembly are provided above the operation table 1, a placing table 2 for placing product parts is provided above the operation table 1, the number of the clamping plates 3 is two, a shock pad 4 is installed on one side of the clamping plate 3, a plurality of sensors 27 for detecting the product parts are installed on one side of the shock pad 4, the sensors 27 are electrically connected with an MES system controller, the rotation adjusting assembly is installed at one end of the clamping plate 3, the inclination angle of the clamping plate 3 is adjusted, and the rotation adjusting assembly is connected with a limit adjusting assembly.

Referring to fig. 1 and 2, a lower part of a first motor 12 in the drawings is arranged on a supporting plate, and one end of the supporting plate is fixedly connected with one side of a sliding rail 5;

referring to fig. 1 and 2, an installation groove 24 is formed on one side of the clamping plate 3 in the drawing, the shock pad 4 is installed in the installation groove 24, an installation hole is formed in the installation groove 24, bolts 25 are inserted into the installation hole, one end of each bolt 25 is fixedly connected with one side of the shock pad 4, and the other end of each bolt 25 extends to the other side of the clamping plate 3 and is in threaded connection with a locking nut 26.

In this embodiment, the supporting plate is arranged below the first motor 12, so that the supporting effect on the first motor 12 can be achieved, the safety of placing and using the first motor 12 is increased, the suspended placing of the first motor 12 is avoided, one end of the supporting plate is fixedly connected with one side of the sliding rail 5, the fixing effect on the supporting plate can be achieved, and the placing stability of the supporting plate is increased; one side of splint 3 is equipped with mounting groove 24, and one side of shock pad 4 is equipped with the inside of mounting groove 24 to shock pad 4 passes through bolt 25 and lock nut 26 to be installed on splint 3, can realize the convenience of shock pad 4 dismouting, conveniently dismantle individual change to shock pad 4.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Product qualification detection device based on MES system, characterized by comprising:

an operation table (1), wherein a placing table (2) for placing product parts is arranged above the operation table (1);

the clamping plates (3), the number of the clamping plates (3) is two, a shock pad (4) is arranged on one side of the clamping plates (3), a plurality of sensors (27) for detecting product parts are arranged on one side of the shock pad (4), and the sensors (27) are electrically connected with an MES system controller;

the rotating adjusting assembly is arranged at one end of the clamping plate (3), the inclination angle of the clamping plate (3) is adjusted, and the rotating adjusting assembly is connected with the limiting adjusting assembly.

2. The MES system-based product qualification detection device according to claim 1, wherein the rotation adjustment assembly comprises a sliding rail (5), both ends of the sliding rail (5) are provided with sliding blocks (6) in a sliding manner, one ends of the sliding blocks (6) extend to the lower side of the sliding rail (5) and are fixedly connected with a hanging bracket (7), worm shafts (8) are arranged on the hanging bracket (7) in a rotating manner, one side of each worm shaft (8) is provided with a worm wheel (9) in a meshing manner, a rotating rod (10) is fixedly arranged in the middle of each worm wheel (9), both ends of each rotating rod (10) are rotatably connected with the hanging bracket (7), connecting rods (11) are fixedly arranged on both sides of each worm wheel (9) and are respectively connected with one end fixing rods of the clamping plates (3), two worm shafts (8) are connected through the limit adjustment assembly, one end of each worm shaft (8) is connected with the output end of a first motor (12), and one side of the sliding rail (5) is connected with the lifting assembly.

3. The product qualification detection device based on the MES system according to claim 2, wherein the limit adjustment assembly comprises a plug cylinder (13) arranged at one end of one worm (8) and a plug rod (14) fixedly arranged at one end of the other worm (8), limit grooves (15) are formed in the plug cylinder (13) at equal intervals, and limit strips (16) matched with the limit grooves (15) are fixedly arranged on the side walls of the plug rod (14) at equal intervals;

the limiting and adjusting assembly further comprises a bidirectional hydraulic cylinder (17) arranged above the sliding rail (5), two ends of the bidirectional hydraulic cylinder (17) are connected with a hydraulic rod (18), and the other end of the hydraulic rod (18) is fixedly connected with one side of the sliding block (6).

4. The MES system-based product qualification detection device according to claim 2, wherein the lifting adjustment assembly comprises a frame (19) fixedly arranged at one side of the operation table (1), a lifting groove (20) is formed in the frame (19), a lifting plate (21) is slidably arranged in the lifting groove (20), one end of the lifting plate (21) is fixedly connected with one side of the sliding rail (5), a screw (22) in threaded connection with one end of the lifting plate (21) is arranged in the lifting groove (20), and one end of the screw (22) penetrates through the frame (19) and extends to the outside of the lifting groove (20) to be connected with the output end of the second motor (23).

5. The MES system-based product qualification testing apparatus according to claim 2, wherein the lower part of the first motor (12) is provided with a supporting plate, and one end of the supporting plate is fixedly connected with one side of the sliding rail (5).

6. The product qualification detection device based on the MES system according to claim 1, wherein a mounting groove (24) is formed in one side of the clamping plate (3), the shock pad (4) is mounted in the mounting groove (24), a mounting hole is formed in the mounting groove (24), bolts (25) are inserted into the mounting hole, one end of each bolt (25) is fixedly connected with one side of the shock pad (4), and the other end of each bolt (25) extends to the other side of the clamping plate (3) and is in threaded connection with a locking nut (26).