CN220378619U - Remote control equipment for controlling hydraulic winch unit - Google Patents
Remote control equipment for controlling hydraulic winch unit Download PDFInfo
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- CN220378619U CN220378619U CN202321812875.2U CN202321812875U CN220378619U CN 220378619 U CN220378619 U CN 220378619U CN 202321812875 U CN202321812875 U CN 202321812875U CN 220378619 U CN220378619 U CN 220378619U
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- wringing
- toggle switch
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- 238000004891 communication Methods 0.000 claims abstract description 44
- 230000001360 synchronised effect Effects 0.000 claims description 23
- 230000009471 action Effects 0.000 claims description 13
- 238000012790 confirmation Methods 0.000 claims description 8
- 238000012544 monitoring process Methods 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 2
- 230000033001 locomotion Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000002159 abnormal effect Effects 0.000 description 3
- 230000008054 signal transmission Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
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- 230000007935 neutral effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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Abstract
The utility model discloses remote control equipment for controlling a hydraulic winch unit, which comprises a box body, a plurality of independent control handles, a communication module and a first toggle switch, wherein the independent control handles and the first toggle switch are arranged on the upper surface of the box body, the communication module is arranged in the box body, the first toggle switch is used for switching a lifting/amplitude working mode, the independent control handles are respectively used for controlling the operation of a plurality of hydraulic winch units and a wire-collecting tail frame, and combined control signals generated by the first toggle switch and the independent control handles are output through the communication module. According to the utility model, two working modes of lifting or amplitude changing are selected by switching the first toggle switch, and combined control signals generated by the first toggle switch and the plurality of independent control handles are output through the communication module, so that the remote control of the plurality of independent control handles on the plurality of hydraulic wringing mills and the wire collecting tail frames is realized.
Description
Technical Field
The utility model relates to the technical field of remote control, in particular to remote control equipment for controlling a hydraulic grinding machine unit.
Background
The hydraulic wringing mill is a construction machine for supposing an aerial high-voltage transmission line and laying underground cables, and can smoothly and conveniently perform the work of assembling an iron tower, erecting wires and the like under various complex conditions. In the actual working process, one hydraulic wringing mill cannot complete complex work, and a plurality of hydraulic wringing mills are often required to be matched for use.
In the prior art, a control handle is arranged on each hydraulic wringing machine, a single hydraulic wringing machine is controlled through the control handle, a plurality of operators are required to finish the operation when a plurality of hydraulic wringing machines are simultaneously controlled, the centralized remote control of the hydraulic wringing machines cannot be realized, a large amount of manpower is wasted, and the working efficiency is lower.
Disclosure of Invention
The utility model mainly solves the technical problem of providing remote control equipment for controlling a hydraulic grinding machine set, and solves the problem that centralized remote control of a plurality of hydraulic grinding machines cannot be realized.
In order to solve the technical problems, the utility model provides remote control equipment for controlling a hydraulic winch unit, which comprises a box body, a plurality of independent control handles, a communication module and a first toggle switch, wherein the plurality of independent control handles and the first toggle switch are arranged on the upper surface of the box body, the communication module is arranged in the box body, the first toggle switch is used for switching a lifting or amplitude working mode, the plurality of independent control handles are respectively used for controlling the operation of a plurality of hydraulic winch units and a wire winding tail frame, and combined control signals generated by the first toggle switch and the plurality of independent control handles are output through the communication module.
Preferably, the plurality of independent control handles include a wringer mill control handle and a tailstock control handle, the wringer mill control handle is used for independently controlling the action of the single hydraulic wringer mill, and the tailstock control handle is used for independently controlling the action of the single take-up tailstock.
Preferably, the box body is provided with a second toggle switch and a synchronous control handle, the second toggle switch is used for switching the working mode of synchronous action or unilateral action, and the synchronous control handle is used for synchronously controlling the plurality of hydraulic wringing mills to synchronously lift or synchronously change amplitude.
Preferably, a third toggle switch is arranged on the box body and used for respectively singly operating modes of the hydraulic wringing machine and the wire-collecting tail frame or switching into a linkage operating mode of the hydraulic wringing machine and the wire-collecting tail frame.
Preferably, a fourth toggle switch is arranged on the box body and used for controlling the start and stop of the engine, the engine is used for driving the hydraulic winch and the wire-collecting tail frame to operate, and an accelerator knob used for adjusting the accelerator of the engine is arranged on the box body.
Preferably, a display screen is arranged on the box body and used for monitoring the working states of the hydraulic winch and the wire-collecting tail frame.
Preferably, the throttle knob is arranged in the middle of the front end of the upper surface of the box body, and a plurality of gear marks are arranged around the throttle knob; the first toggle switch, the second toggle switch, the third toggle switch and the fourth toggle switch are symmetrically arranged on the left side and the right side of the accelerator knob, the independent control handles are arranged in the middle of the upper surface of the box body side by side, and the display screen is arranged at the rear end of the upper surface of the box body.
Preferably, a sudden stop button, a pretension button and/or a signal confirmation button are arranged on the side face of the box body, the sudden stop button is used for controlling sudden stop of the hydraulic wringing machines and the wire-collecting tail frames, the pretension button is used for controlling rope tightening between the hydraulic wringing machines and the wire-collecting tail frames, and the signal confirmation button is used for confirming normal communication of the communication module.
Preferably, the remote control device further comprises a handle disposed around the left, right and rear sides of the upper surface of the case.
Preferably, the communication module is a wireless communication module and/or a wired communication module.
The beneficial effects of the utility model are as follows: the lifting or amplitude-variable working modes are selected by switching the first toggle switch, and combined control signals generated by the first toggle switch and the plurality of independent control handles are output through the communication module, so that the remote control of the plurality of independent control handles on the plurality of hydraulic wringing mills and the wire-collecting tail frames is realized.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present utility model;
FIG. 2 is a schematic view showing the structure of the upper surface of the case according to an embodiment of the present utility model;
FIG. 3 is a schematic view of the right side of an embodiment of the present utility model;
fig. 4 is a schematic view of the left side of an embodiment of the present utility model.
Detailed Description
In order that the utility model may be readily understood, a more particular description thereof will be rendered by reference to specific embodiments that are illustrated in the appended drawings. Preferred embodiments of the present utility model are shown in the drawings. This utility model may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and/or" as used in this specification includes any and all combinations of one or more of the associated listed items.
For the description of the present utility model, the labels "front", "rear", "up", "down", "left" and "right" shown in fig. 1 are used for non-limiting purposes to facilitate understanding of this embodiment and are not intended to limit the present utility model. Wherein, the front-back direction represents the longitudinal direction, the left-right direction represents the transverse direction, and the up-down direction represents the vertical direction.
Fig. 1 to 4 show an embodiment of the present utility model, including a case 1, a plurality of independent control handles 2, a communication module (not shown in the drawings) and a first toggle switch 3, where the plurality of independent control handles 2 and the first toggle switch 3 are disposed on the upper surface of the case 1, the communication module is disposed inside the case 1, the first toggle switch 3 is used to switch a lifting or luffing working mode, the plurality of independent control handles 2 are respectively used to control the operation of a plurality of hydraulic wringing mills and a reeling tail frame, and a combined control signal generated by the first toggle switch 3 and the plurality of independent control handles 2 is output through the communication module.
In the utility model, two working modes of lifting or amplitude changing are selected by switching the first toggle switch 3, and combined control signals generated by the first toggle switch 3 and the plurality of independent control handles 2 are output through the communication module, so that the plurality of independent control handles 2 control the plurality of hydraulic wringing mills and the wire collecting tail frames.
When the first toggle switch 3 is in the neutral position, any one of the independent control handles 2 is operated, and the hydraulic wringing machine and the wire-collecting tail frame do not act. The independent control handle 2 moves upwards to control the output shaft of the corresponding hydraulic wringing machine or wire-collecting tail frame to reversely rotate, and the larger the upward movement amplitude is, the faster the speed of the reverse rotation of the hydraulic wringing machine and the wire-collecting tail frame is; the downward movement is to control the output shaft of the corresponding hydraulic wringing mill or wire-collecting tail frame to rotate positively, and the larger the downward movement amplitude is, the faster the speed of the hydraulic wringing mill and the wire-collecting tail frame to rotate positively.
Preferably, the communication module is a wireless communication module and/or a wired communication module.
The communication module may be a wired communication module, a wireless communication module, or a combination of a wired communication module and a wireless communication module.
When communication module is wired communication module, remote control equipment need be connected with signal receiver through the cable, and signal transmission is more stable, but can receive the restriction of cable when operating personnel removes remote control equipment position, inconvenient remote control equipment's removal.
When the communication module is a wireless communication module, the wireless communication module is in wireless connection with the signal receiver, and control signals are transmitted to the signal receiver in a wireless mode, so that a cable between the remote control equipment and the signal receiver is omitted, the movement of the remote control equipment is facilitated, but the transmission of wireless signals is unstable, and the environmental influence is easily received.
When the communication module is a combination of the wireless communication module and the wired communication module, the wireless signal transmission is unstable, and the wireless signal transmission is automatically switched into the wired signal.
Preferably, as shown in fig. 2, the plurality of independent control handles 2 includes a wringer control handle 21 and a tail stock control handle 22, the wringer control handle 21 being used to individually control the action of a single hydraulic wringer and the tail stock control handle 22 being used to individually control the action of a single take-up tail stock.
An independent control handle 2 can only control a hydraulic wringing machine or a wire-collecting tail frame, when the hydraulic wringing machine and the wire-collecting tail frame are required to synchronously act, the hydraulic wringing machine and the wire-collecting tail frame can be realized only by simultaneously operating two independent control handles 2, but the synchronous deviation exists when the two independent control handles 2 are simultaneously operated.
Preferably, a third toggle switch 13 is arranged on the box body 1, and the third toggle switch 13 is used for switching a single-action working mode or a linkage working mode of the hydraulic wringing machine and the wire-collecting tail frame. When the third toggle switch 13 is toggled to switch the working mode into linkage, synchronous control of the hydraulic winch and the wire-collecting tail frame can be realized only by operating the winch control handle 21, and synchronous deviation generated by simultaneously operating the two independent control handles 2 is avoided.
When two hydraulic wringer machines are required to operate synchronously, two wringer machine control handles 21 are required to be operated simultaneously, and the problem of synchronization deviation also exists.
Preferably, the box body 1 is provided with a second toggle switch 11 and a synchronous control handle 12, the second toggle switch 11 is used for switching the working mode of synchronous motion or unilateral motion, and the synchronous control handle 12 is used for synchronously controlling a plurality of hydraulic wringing mills to synchronously lift or synchronously change amplitude. When the second toggle switch 11 is toggled to switch the working mode into synchronous action, the synchronous control handle 12 is only required to be operated to control a plurality of hydraulic grinding machines at the same time, and synchronous deviation is avoided.
The hydraulic winch and the wire-rewinding tail frame are driven by an engine, the starting and stopping of the engine and the throttle of the engine can be controlled on the engine, and the hydraulic winch and the wire-rewinding tail frame can also be controlled directly through remote control equipment.
Preferably, a fourth toggle switch 14 is arranged on the box body 1, the fourth toggle switch 14 is used for controlling the start and stop of an engine, the engine is used for driving the hydraulic winch and the wire-collecting tail frame to act, an accelerator knob 15 is arranged on the box body 1, and the accelerator knob 15 is used for adjusting the accelerator of the engine. The start and stop of the engine and the throttle size are remotely controlled through the fourth toggle switch 14 and the throttle knob 15, so that the labor is saved, and the operation efficiency is improved. In view of maximizing the improvement of space utilization, the reduction of the volume of the case 1 requires the rational arrangement of the positions of the respective switches and handles on the case 1.
Preferably, the throttle knob 15 is arranged in the middle of the front end of the upper surface of the box body 1, a plurality of gear marks are arranged around the throttle knob 15, the gear marks correspond to different throttle sizes of the engine, and the throttle of the engine is adjusted to a proper gear according to the gear marks. The first toggle switch 3, the second toggle switch 11, the third toggle switch 13 and the fourth toggle switch 14 are symmetrically arranged at the left side and the right side of the accelerator knob 15. The first toggle switch 3 and the second toggle switch 11 are arranged on the left side of the accelerator knob 15, the third toggle switch 13 and the fourth toggle switch 14 are arranged on the right side of the accelerator knob 15, and the space on two sides of the accelerator knob 15 is fully utilized. The synchronous control handle 12 is arranged on the upper side of the throttle knob 15, and the four independent control handles 2 are respectively arranged on the left side and the right side of the synchronous control handle 12, so that the space on the two sides of the synchronous control handle 12 is fully utilized. The four independent control handles 2 comprise two grinder control handles 21 and two tail frame control handles 22, wherein one grinder control handle 21 and one tail frame control handle 22 are in a group, the left side of the synchronous control handle 12 is in a group, and the right side of the synchronous control handle 12 is in another group. The display screen 16 is arranged at the rear end of the upper surface of the box body 1, and the space of the rear end of the upper surface of the box body 1 is fully utilized. Therefore, the full utilization of the upper surface space of the box body 1 is realized, the space utilization rate is improved, and the volume of the box body 1 is reduced.
When the remote control equipment is used for controlling the hydraulic wringing machine and the wire-collecting tail frame, the working states of the hydraulic wringing machine and the wire-collecting tail frame need to be concerned at all times, and once abnormality is found, the operation is stopped immediately.
Preferably, the box 1 is provided with a display screen 16, and the display screen 16 is used for monitoring the working states of a plurality of hydraulic wringing mills and a plurality of wire-collecting tail frames. The display screen 16 facilitates the monitoring of the working states of the hydraulic wringing machine and the wire-collecting tail frame by operators, and when the working states are found to be abnormal, the operation is stopped, so that the safety accidents are avoided.
The remote control device may be touched by mistake in the use process, and once the mistake is touched, the accident may be caused, and when the operator adjusts the operation position according to the actual situation, the position of the remote control device needs to be moved, and when the position of the remote control device is moved, the remote control device is inconvenient to hold.
Preferably, the remote control device further comprises a handle 4, the handle 4 is arranged around the left side, the right side and the rear side of the upper surface of the box body 1, and the handle 4 is convenient for an operator to hold the remote control device and plays a role in protecting each control switch and button on the upper surface of the box body 1 at the same time, so that irrelevant personnel are prevented from mistakenly touching from the side.
Preferably, the side of the case 1 is provided with a scram button 17, a pretension button 18 and/or a signal confirmation button 19. As shown in fig. 3 and 4, in this embodiment, the side face of the case 1 is provided with a scram button 17, a pretension button 18 and a signal confirmation button 19, the scram button 17 is disposed on the right side face, the pretension button 18 and the signal confirmation button 19 are disposed on the left side face, and the scram button 17 is disposed on one side face alone, so that the scram button 17 is ensured to be pressed down rapidly in an emergency, and other buttons are prevented from being touched by mistake. The emergency stop button 17 is used for emergency stop control of a plurality of hydraulic wringing mills and a plurality of wire-collecting tail frames, and when an operator discovers that the working state of the hydraulic wringing mill or the wire-collecting tail frames is abnormal through the display screen 16, the emergency stop button 17 can be pressed to stop the actions of the hydraulic wringing mill and the wire-collecting tail frames.
The pretensioning button 18 is used for controlling rope tightening between the hydraulic wringing machine and the wire-collecting tail frame, and the pretensioning button 18 is usually used in a linkage working mode of the hydraulic wringing machine and the wire-collecting tail frame, so that when the hydraulic wringing machine and the wire-collecting tail frame are required to work in a linkage mode, the pretensioning button 18 needs to be pressed first to tighten the rope between the hydraulic wringing machine and the wire-collecting tail frame.
The signal confirmation button 19 is used to confirm normal communication of the remote control device. When the signal confirm button 19 is pressed, the signal indicator lamp on the box body 1 is lighted to indicate that normal communication can be performed, and at the moment, all the switches, the buttons and the handles are in an initial state, otherwise, the signal indicator lamp is not lighted to indicate that the switches, the buttons and the handles are not in the initial state, and normal communication is performed after manual adjustment is needed. The signal confirmation button 19 prevents malfunction when the remote control device is started, and ensures the safety of the operation process.
The above is an introduction to a specific structure of the remote control device, and a specific operation procedure of the remote control device will be described below with reference to the specific structure.
First, the signal confirm button 19 is pressed, and the signal indicator lights are turned on, which means that all switches, buttons and handles are in the initial state, and the remote control device can normally communicate. Then, the fourth toggle switch 14 is toggled to start the engine, and the accelerator knob 15 is rotated to a proper gear. The pretensioning button 18 is then pressed to tighten the wire rope between the respective hydraulic wringing machine and the reeling tail. The first toggle switch 3 is toggled to select a lifting working mode, then the third toggle switch 13 is toggled to select a working mode of linkage of the hydraulic winch and the wire-collecting tail frame, and then the second toggle switch 11 is toggled to select a working mode of synchronous action of a plurality of hydraulic winch. And finally, operating the synchronous control handle 12 to synchronously control the hydraulic wringing mills and the wire-collecting tail frames to finish synchronous lifting. The operating personnel monitor the working state of the hydraulic wringing machine and the wire-collecting tail frame through the display screen 16 in the operating process, and when abnormal indexes are found, the emergency stop button 17 is pressed, and the hydraulic wringing machine and the wire-collecting tail frame stop.
The foregoing is only illustrative of the present utility model and is not to be construed as limiting the scope of the utility model, and all equivalent structural changes made by the present utility model and the accompanying drawings, or direct or indirect application in other related technical fields, are included in the scope of the present utility model.
Claims (10)
1. The remote control equipment for controlling the hydraulic winch unit is characterized by comprising a box body, a plurality of independent control handles, a communication module and a first toggle switch, wherein the independent control handles and the first toggle switch are arranged on the upper surface of the box body, the communication module is arranged inside the box body, the first toggle switch is used for switching a lifting or amplitude working mode, the independent control handles are respectively used for controlling the operation of a plurality of hydraulic winch units and a winding tail frame, and combined control signals generated by the first toggle switch and the independent control handles are output through the communication module.
2. The remote control device for manipulating a hydraulic wringing mill set of claim 1, wherein the plurality of independent control handles comprise a wringing mill control handle for individually controlling individual ones of the hydraulic wringing mill actions and a tailstock control handle for individually controlling individual ones of the take-up tailstocks actions.
3. The remote control device for controlling a hydraulic wringing mill set according to claim 2, wherein the box body is provided with a second toggle switch and a synchronous control handle, the second toggle switch is used for switching a working mode of synchronous action or unilateral action, and the synchronous control handle is used for synchronously controlling a plurality of hydraulic wringing mills to synchronously lift or synchronously change amplitude.
4. The remote control device for controlling a hydraulic wringing mill set according to claim 3, wherein a third toggle switch is arranged on the box body, and the third toggle switch is used for the hydraulic wringing mill and the wire-collecting tail frame to be respectively in a single-action working mode or to be switched into a linkage working mode of the hydraulic wringing mill and the wire-collecting tail frame.
5. The remote control device for controlling a hydraulic wringing mill set according to claim 4, wherein a fourth toggle switch is arranged on the box body, the fourth toggle switch is used for controlling start and stop of an engine, the engine is used for driving the hydraulic wringing mill and a wire-collecting tailstock to operate, and an accelerator knob for adjusting the accelerator of the engine is arranged on the box body.
6. The remote control device for controlling a hydraulic wringing mill set according to claim 5, wherein a display screen is provided on the box body, the display screen being used for monitoring the working states of the hydraulic wringing mill and the take-up tail frame.
7. The remote control device for controlling a hydraulic winch and mill unit according to claim 6, wherein the throttle knob is arranged in the middle of the front end of the upper surface of the box body, and a plurality of gear marks are arranged around the throttle knob; the first toggle switch, the second toggle switch, the third toggle switch and the fourth toggle switch are symmetrically arranged on the left side and the right side of the throttle knob, the independent control handles are arranged in parallel in the middle of the upper surface of the box body, and the display screen is arranged at the rear end of the upper surface of the box body.
8. The remote control device for controlling a hydraulic wringing mill set according to claim 1, wherein a sudden stop button for sudden stop control of a plurality of the hydraulic wringing mills and a plurality of the wire-collecting tailstocks, a pretension button for controlling rope tightening between the hydraulic wringing mills and the wire-collecting tailstocks, and/or a signal confirmation button for confirming normal communication of the communication module are provided on a side surface of the housing.
9. The remote control device for operating a hydraulic wringing mill set of claim 1, further comprising handles disposed around the left, right and rear sides of the upper surface of the housing.
10. The remote control device for operating a hydraulic wringing mill set according to claim 1, wherein the communication module is a wireless communication module and/or a wired communication module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321812875.2U CN220378619U (en) | 2023-07-10 | 2023-07-10 | Remote control equipment for controlling hydraulic winch unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321812875.2U CN220378619U (en) | 2023-07-10 | 2023-07-10 | Remote control equipment for controlling hydraulic winch unit |
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| CN220378619U true CN220378619U (en) | 2024-01-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202321812875.2U Active CN220378619U (en) | 2023-07-10 | 2023-07-10 | Remote control equipment for controlling hydraulic winch unit |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117284935A (en) * | 2023-09-19 | 2023-12-26 | 华东送变电工程有限公司 | Remote control device of split type hydraulic grinding system and control method thereof |
-
2023
- 2023-07-10 CN CN202321812875.2U patent/CN220378619U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117284935A (en) * | 2023-09-19 | 2023-12-26 | 华东送变电工程有限公司 | Remote control device of split type hydraulic grinding system and control method thereof |
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Effective date of registration: 20240424 Address after: 225123 Ganquan Street Industrial Concentration Park, Hanjiang District, Yangzhou City, Jiangsu Province Patentee after: YANGZHOU GUODIAN TONGYONG MANUFACTURING Co.,Ltd. Country or region after: China Address before: Room 803, Floor 8, Complex Building, No. 8, Huayou 3rd Road, Xinwu District, Wuxi City, Jiangsu Province, 214142 Patentee before: Haikun Transmission System (Wuxi) Co.,Ltd. Country or region before: China |