CN220364558U - Annealing furnace structure for hard alloy production - Google Patents
Annealing furnace structure for hard alloy production Download PDFInfo
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- CN220364558U CN220364558U CN202322192275.7U CN202322192275U CN220364558U CN 220364558 U CN220364558 U CN 220364558U CN 202322192275 U CN202322192275 U CN 202322192275U CN 220364558 U CN220364558 U CN 220364558U
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- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 15
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- 238000007789 sealing Methods 0.000 claims description 10
- 230000008093 supporting effect Effects 0.000 claims description 7
- 239000011810 insulating material Substances 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 5
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- 238000000429 assembly Methods 0.000 claims description 3
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 19
- 239000003546 flue gas Substances 0.000 abstract description 19
- 238000010438 heat treatment Methods 0.000 abstract description 11
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- 229910052751 metal Inorganic materials 0.000 description 5
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- 238000012545 processing Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
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- 229910002027 silica gel Inorganic materials 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
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- 230000017525 heat dissipation Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910000398 iron phosphate Inorganic materials 0.000 description 1
- WBJZTOZJJYAKHQ-UHFFFAOYSA-K iron(3+) phosphate Chemical compound [Fe+3].[O-]P([O-])([O-])=O WBJZTOZJJYAKHQ-UHFFFAOYSA-K 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
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Abstract
The utility model discloses an annealing furnace structure for hard alloy production, which comprises a furnace body, a furnace cover and a heat exchange device, wherein the furnace body is provided with an air inlet and an air outlet. The heat exchange device comprises a first pipe section, a heat exchange plate and a second pipe section; one end of the first pipe section is connected with the air outlet, the other end of the first pipe section is provided with a purifying device, and the purifying device is provided with an exhaust pipe. One end of the second pipe section is connected with the air inlet, and the other end of the second pipe section is provided with an air inlet pipe; the exhaust pipe is provided with a connecting pipe which is communicated with the exhaust pipe and the air inlet pipe, and the connecting pipe is provided with a pump body. The heat of the high-temperature flue gas discharged from the air outlet by the high-temperature flue gas generated in the working process of the annealing furnace is transferred to the fresh air in the second pipe section through the contact between the first pipe section and the heat exchange plate and between the heat exchange plate and the second pipe section, so that the temperature of the fresh air entering the furnace body through the air inlet is increased, and the energy consumption for heating the annealing furnace is reduced.
Description
Technical Field
The utility model relates to the technical field of hard alloy production, in particular to an annealing furnace structure for hard alloy production.
Background
Cemented carbide is a material with high hardness, high wear resistance and high strength, and is often required to be annealed during manufacturing and processing, so that the mechanical properties, the processing properties and the corrosion resistance of the cemented carbide are improved, the service life and the performance stability of the cemented carbide are improved, and the requirements of different engineering applications are met.
The problem that the conventional annealing furnace is inconvenient for workpiece loading and unloading generally exists, an annealing furnace for production is disclosed in the utility model patent with publication number of CN219223302U (hereinafter referred to as 'prior art 1'), in the prior art 1, when annealing an annealing piece (workpiece), a moving device is driven by a motor to actively approach a sealing cover, so that the sealing cover is sealed with the annealing furnace, a placing plate and the annealing piece also enter a placing barrel along the way, after annealing, the moving device and the annealing furnace can be separated from the sealing cover, the placing plate and the annealing piece, and the annealing furnace, a pull rod is not required to be pulled manually, and the annealing piece is exposed outside the annealing furnace for cooling faster.
The traditional annealing furnace also has the problem of high energy consumption, because the annealing furnace generally adopts a resistance heating or gas heating mode, the consumption of energy is higher, and the energy waste can be caused. The annealing furnace generally needs to heat the workpiece and air introduced into the annealing furnace, the air introduced into the annealing furnace is generally at room temperature (24 ℃ to 26 ℃), and the continuously introduced room temperature air can reduce the temperature in the annealing furnace, so that the energy consumption of the annealing furnace is increased.
Disclosure of Invention
The utility model provides an annealing furnace structure for producing hard alloy, which is used for solving the problems that in the prior art, when room temperature air is introduced into an annealing furnace, the temperature in the annealing furnace is reduced, and the energy consumption is increased due to the fact that the temperature in the annealing furnace is increased again.
The technical scheme of the utility model is as follows:
the utility model provides an annealing furnace structure for carbide production, includes furnace body, bell and heat transfer device, and the bell sets up in one side of furnace body, is provided with the layer board on the bell, is provided with air inlet and gas outlet on the furnace body.
The heat exchange device comprises a first pipe section, heat exchange plates and a second pipe section, wherein the heat exchange plates are provided with a plurality of heat exchange plates, the heat exchange plates are connected through bolt assemblies, and the heat exchange plates are sleeved on the first pipe section and the second pipe section; one end of the first pipe section is connected with the air outlet, the other end of the first pipe section is provided with a purifying device, and the purifying device is provided with an exhaust pipe.
One end of the second pipe section is connected with the air inlet, and the other end of the second pipe section is provided with an air inlet pipe; the exhaust pipe is provided with a connecting pipe which is communicated with the exhaust pipe and the air inlet pipe, and the connecting pipe is provided with a pump body.
In a preferred technical scheme, a telescopic device is arranged on a furnace cover and comprises a cylinder and a seat body, the movable end of the cylinder is connected with the furnace cover, and the fixed end of the cylinder is connected with the seat body; the furnace cover is provided with a guide block, the base is provided with a chute, and the guide block is in sliding fit with the chute.
In a preferred technical scheme, a mounting plate is arranged on the furnace cover, through holes are formed in the mounting plate, and a plurality of through holes are formed in the mounting plate; be provided with the screw hole on the layer board, layer board and mounting panel pass through screw connection, screw and through-hole and screw hole cooperation.
In a preferred embodiment, the pallet is provided with ribs.
In a preferred embodiment, a sealing ring is provided on the furnace lid.
In a preferred technical scheme, the purifying device comprises a shell and a filter plate, wherein the filter plate is provided with a plurality of blocks, and the filter plate is arranged in the shell; the shell is provided with a turnover plate which is hinged with the shell.
In a preferred embodiment, a gasket is provided on the roll-over plate.
In a preferred embodiment, the furnace body is internally provided with an insulating material.
In a preferred embodiment, the furnace cover is provided with a high-temperature-resistant coating.
The beneficial effects of the utility model are as follows:
an air outlet on a furnace body is connected with a first pipe section, an air inlet is connected with a second pipe section, and heat exchange plates are sleeved on the first pipe section and the second pipe section; the heat of the high-temperature flue gas generated in the working process of the annealing furnace is discharged from the air outlet and is transferred to the fresh air in the second pipe section through the contact between the first pipe section and the heat exchange plate and between the heat exchange plate and the second pipe section, so that the temperature of the fresh air entering the furnace body through the air inlet is increased, the utilization of the flue gas waste heat is realized, the utilization rate of energy is improved, and the energy consumption for heating the annealing furnace is reduced.
The pump body can also be opened to the staff, takes the flue gas after purifier purification from the blast pipe into the income trachea and lets in the stove in after mixing with fresh air, realizes giving fresh air with the heat energy transfer in the flue gas to improve the temperature of the fresh air that lets in the stove in.
Drawings
FIG. 1 is a schematic illustration of the present utility model;
FIG. 2 is a schematic diagram of the structure of the furnace body of the utility model;
FIG. 3 is a schematic view of the structure of the furnace cover of the present utility model;
FIG. 4 is a schematic diagram of a heat exchange device according to the present utility model;
FIG. 5 is a schematic view of the purification apparatus of the present utility model.
In the figure: 100-furnace body, 110-air inlet, 120-air outlet, 200-furnace cover, 201-guide block, 210-cylinder, 220-seat body, 221-chute, 230-mounting plate, 231-through hole, 240-sealing ring, 300-heat exchange device, 310-first pipe section, 320-heat exchange plate, 330-second pipe section, 400-supporting plate, 410-rib plate, 500-purifying device, 510-shell, 511-turnover plate, 512-sealing gasket, 520-filter plate, 600-exhaust pipe, 700-air inlet pipe, 800-connecting pipe and 810-pump body.
Detailed Description
Specific embodiments of the present utility model will be described in detail below with reference to the accompanying drawings in the embodiments of the present utility model:
it should be noted that all directional indicators (such as up, down, left, right, front, and rear … …) in the embodiments of the present utility model are merely used to explain the relative positional relationship between the components, the movement condition, etc. in a specific posture, and if the specific posture is changed, the directional indicator is correspondingly changed accordingly.
Furthermore, the descriptions of the "first," "second," and the like in this patent are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly including at least one such feature.
In the present utility model, unless specifically stated and limited otherwise, the terms "connected," "affixed," and the like are to be construed broadly, and for example, "affixed" may be a fixed connection, a removable connection, or an integral body; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
Example 1
As shown in fig. 1, 2 and 4, an annealing furnace structure for producing cemented carbide comprises a furnace body 100, a furnace cover 200 and a heat exchange device 300, wherein the furnace cover 200 is arranged on one side of the furnace body 100, a supporting plate 400 is arranged on the furnace cover 200, and an air inlet 110 and an air outlet 120 are arranged on the furnace body 100.
The heat exchange device 300 comprises a first pipe section 310, heat exchange plates 320 and a second pipe section 330, wherein the heat exchange plates 320 are provided with a plurality of heat exchange plates 320, the heat exchange plates 320 are connected through bolt assemblies, and the heat exchange plates 320 are sleeved on the first pipe section 310 and the second pipe section 330; one end of the first pipe section 310 is connected to the air outlet 120, the other end of the first pipe section 310 is provided with a purification device 500, and the purification device 500 is provided with an exhaust pipe 600.
One end of the second pipe section 330 is connected with the air inlet 110, and the other end of the second pipe section 330 is provided with an air inlet pipe 700; the exhaust pipe 600 is provided with a connection pipe 800, the connection pipe 800 communicates the exhaust pipe 600 with the intake pipe 700, and the connection pipe 800 is provided with a pump body 810.
The first pipe section 310 is connected with the air outlet 120 through a flange, the first pipe section 310 is connected with the purifying device 500 through a flange, the second pipe section 330 is connected with the air inlet 110 through a flange, and the second pipe section 330 is connected with the air inlet pipe 700 through a flange.
Five heat exchange plates 320 may be coupled together by a bolt assembly (bolts and nuts) to form a heat exchange plate pack, and then the heat exchange plate pack may be sleeved on the first and second pipe sections 310 and 330, and the heat exchange plate pack may be welded together with the first and second pipe sections 310 and 330 in order to enhance the coupling effect of the heat exchange plate pack with the first and second pipe sections 310 and 330. The heat exchange plate 320 may be made of stainless steel, copper alloy, aluminum alloy, or the like.
An annealing furnace is an apparatus for performing an annealing treatment. Annealing is a heat treatment process by heating a material to a temperature and maintaining the temperature for a period of time, and then slowly cooling to change the structure and properties of the material. The annealing furnace has the main functions of removing the stress in the material, improving the hardness and toughness of the material and improving the processing performance of the material. The annealing furnace heats and cools the material by controlling the temperature and time to change the structure and the performance of the material, thereby meeting the requirements of different processes and applications.
Heating elements (such as an electric heater, a burner and the like) are usually arranged in the annealing furnace, and can transfer heat to the furnace chamber of the annealing furnace, so that materials (metal workpieces) in the furnace chamber of the annealing furnace are heated, and along with the rise of the temperature, air in the furnace chamber of the annealing furnace can be heated to form high-temperature flue gas. And volatile matters (such as grease, moisture and the like) possibly remain on the surfaces of materials (metal workpieces) in the furnace chamber of the annealing furnace, and the volatile matters can escape in the heating process to form smoke.
An annealing furnace is a closed device, and flue gas generated by combustion or heating needs to be discharged outside the furnace to prevent the rise of pressure in the furnace or the accumulation of flue gas. Through the fume exhaust port (the air outlet 120), the high-temperature fume can be smoothly exhausted from the annealing furnace. Meanwhile, the high-temperature flue gas is discharged to bring heat energy generated in the annealing furnace due to combustion or a heating process, so that the temperature in the annealing furnace is regulated.
The high-temperature flue gas generated in the working process of the annealing furnace is discharged from the furnace body 100 through the gas outlet 120, the first pipe section 310, the purification device 500 and the exhaust pipe 600; fresh air enters the furnace from the air inlet pipe 700, the second pipe section 330 and the air inlet 110.
The heat of the high-temperature flue gas is transferred from the first pipe section 310 to the second pipe section 330 through the heat exchange plate 320, so that the temperature of fresh air in the second pipe section 330 is increased, and the utilization of the residual heat of the high-temperature flue gas is improved. The heating efficiency of the metal workpiece (annealing piece) in the annealing furnace can be improved by improving the temperature of the fresh air; the heat transfer efficiency in the annealing furnace is improved, so that the metal workpiece is heated more uniformly; the energy consumption of the annealing furnace is reduced, and the energy utilization efficiency is improved; improving the mechanical property and structural characteristics of the metal and enhancing the annealing effect.
The operator can also open the pump body 810 to enable the purified high-temperature flue gas to enter the air pipe 700 from the exhaust pipe 600, so as to realize the mixing of the high-temperature flue gas and the fresh air, and transfer the heat of the high-temperature flue gas to the fresh air, thereby improving the temperature of the fresh air.
Example two
As shown in fig. 1, in this embodiment, a telescopic device is provided on a furnace cover 200, the telescopic device includes an air cylinder 210 and a base 220, a movable end of the air cylinder 210 is connected with the furnace cover 200, and a fixed end of the air cylinder 210 is connected with the base 220; the furnace cover 200 is provided with a guide block 201, the base 220 is provided with a chute 221, and the guide block 201 is in sliding fit with the chute 221. The cylinder 210 is a multi-stage cylinder, when the furnace cover 200 needs to be opened or closed, a worker can control the furnace cover 200 through the cylinder 210, the guide block 201 is in sliding fit with the sliding groove 221, the guide block 201 plays an auxiliary guide role in the process of opening or closing the furnace cover 200, and meanwhile the guide block 200 also plays a supporting effect on the furnace cover.
Example III
As shown in fig. 3, in the present embodiment, a mounting plate 230 is provided on the furnace cover 200, through holes 231 are provided on the mounting plate 230, and a plurality of through holes 231 are provided; the support plate 400 is provided with a threaded hole, the support plate 400 is connected with the mounting plate 230 through a screw, and the screw is matched with the through hole 231 and the threaded hole. The support plate 400 can be provided with a plurality of annealing pieces, and according to the size of the annealing pieces, the position of the support plate 400 can be adjusted by staff, so that a plurality of annealing pieces can be processed in one annealing process, and the production efficiency is improved.
Example IV
As shown in fig. 1 and 3, in the present embodiment, a rib 410 is provided on the pallet 400. The rib plate 410, i.e., the reinforcing rib, plays a role of reinforcement, ensures that the pallet 400 has sufficient supporting ability to support the weight of the annealing material placed on the pallet 400.
Example five
As shown in fig. 3, in this embodiment, in order to ensure tightness between the furnace body 100 and the furnace cover 200, a sealing ring 240 is provided on the furnace cover 200, and the sealing ring 240 may be made of high-temperature rubber or high-temperature silica gel material. The sealing gasket 240 can reduce heat loss and improve the energy efficiency performance of the annealing furnace.
Example six
As shown in fig. 5, in the present embodiment, the purification apparatus 500 includes a housing 510 and a filter plate 520, the filter plate 520 is provided with a plurality of pieces, and the filter plate 520 is provided in the housing 510; the casing 510 is provided with a turnover plate 511, and the turnover plate 511 is hinged with the casing 510. The filter sheet 520 may be made of polyester fiber, glass fiber, ceramic fiber, or the like. The filter plate works on the principle that particulate matters are trapped by the pore structure and the surface charge adsorption effect of the filter medium, so that the flue gas is purified. The filter plate 520 is suitable for treating medium-temperature and medium-concentration flue gas, and has the advantages of high dust removal efficiency, strong adaptability, convenient operation and maintenance and the like.
Further, if the flue gas contains gaseous pollutants (such as SO2, NO2, etc.), a denitration device and a desulfurization device may be added to the purification device 500, where the denitration device may be an ammonia denitration device, and the desulfurization device may be a dry desulfurization device. The denitration device and the desulfurization device are both in the prior art, and specific principles and structures are not repeated here.
Example seven
As shown in fig. 5, in the present embodiment, a gasket 512 is provided on the inversion plate 511. The gasket 512 is made of high temperature silica gel and high temperature rubber material. The purpose of the gasket 512 is to ensure good air tightness at the contact portion of the case 510 and the flipping plate 511.
Example eight
In the present embodiment, an insulating material is provided inside the furnace body 100. Inside the furnace body 100, insulating materials are generally used for lining of furnace walls, furnace bottoms and furnace tops (lining of furnace walls, furnace bottoms and furnace tops refers to a layer of material that covers the walls, bottom and top inside the furnace body 100) in order to reduce heat dissipation and to keep the temperature stable. The insulating material can be refractory brick, refractory fiber or high-temperature resistant paint. Furthermore, the insulating material arranged inside the furnace body 100 can play a role in prolonging the service life of the furnace body 100.
Example nine
In this embodiment, the furnace cover 200 is provided with a high temperature resistant coating, which may be silicate coating, iron phosphate coating, aluminum coating, or the like. The high temperature paint provided on the furnace cover 200 can protect the operator from the high temperature heat radiation.
The foregoing embodiments have been provided for the purpose of illustrating the general principles of the present utility model, including by way of example only, and not by way of limitation, any modifications, equivalents, or improvements thereto should be construed as falling within the spirit and scope of the present utility model.
Claims (9)
1. An annealing furnace structure for hard alloy production, which is characterized in that: the furnace comprises a furnace body (100), a furnace cover (200) and a heat exchange device (300), wherein the furnace cover (200) is arranged on one side of the furnace body (100), a supporting plate (400) is arranged on the furnace cover (200), and an air inlet (110) and an air outlet (120) are arranged on the furnace body (100);
the heat exchange device (300) comprises a first pipe section (310), heat exchange plates (320) and a second pipe section (330), wherein the heat exchange plates (320) are provided with a plurality of heat exchange plates (320) which are connected through bolt assemblies, and the heat exchange plates (320) are sleeved on the first pipe section (310) and the second pipe section (330); one end of the first pipe section (310) is connected with the air outlet (120), the other end of the first pipe section (310) is provided with a purifying device (500), and the purifying device (500) is provided with an exhaust pipe (600);
one end of the second pipe section (330) is connected with the air inlet (110), and the other end of the second pipe section (330) is provided with an air inlet pipe (700); the exhaust pipe (600) is provided with a connecting pipe (800), the connecting pipe (800) is communicated with the exhaust pipe (600) and the air inlet pipe (700), and the connecting pipe (800) is provided with a pump body (810).
2. The annealing furnace structure for producing hard alloy according to claim 1, wherein: the furnace cover (200) is provided with a telescopic device, the telescopic device comprises an air cylinder (210) and a seat body (220), the movable end of the air cylinder (210) is connected with the furnace cover (200), and the fixed end of the air cylinder (210) is connected with the seat body (220); the furnace cover (200) is provided with a guide block (201), the base body (220) is provided with a chute (221), and the guide block (201) is in sliding fit with the chute (221).
3. The annealing furnace structure for producing hard alloy according to claim 1, wherein: the furnace cover (200) is provided with a mounting plate (230), the mounting plate (230) is provided with through holes (231), and the through holes (231) are provided with a plurality of through holes; the supporting plate (400) is provided with a threaded hole, the supporting plate (400) is connected with the mounting plate (230) through a screw, and the screw is matched with the through hole (231) and the threaded hole.
4. The annealing furnace structure for producing hard alloy according to claim 1, wherein: the supporting plate (400) is provided with rib plates (410).
5. The annealing furnace structure for producing hard alloy according to claim 1, wherein: the furnace cover (200) is provided with a sealing ring (240).
6. The annealing furnace structure for producing hard alloy according to claim 1, wherein: the purifying device (500) comprises a shell (510) and a filter plate (520), wherein the filter plate (520) is provided with a plurality of blocks, and the filter plate (520) is arranged in the shell (510); the shell (510) is provided with a turnover plate (511), and the turnover plate (511) is hinged with the shell (510).
7. The annealing furnace structure for producing hard alloy according to claim 6, wherein: a gasket (512) is provided on the overturning plate (511).
8. The annealing furnace structure for producing hard alloy according to claim 1, wherein: an insulating material is arranged inside the furnace body (100).
9. The annealing furnace structure for producing hard alloy according to claim 1, wherein: the furnace cover (200) is provided with high-temperature resistant paint.
Priority Applications (1)
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CN202322192275.7U CN220364558U (en) | 2023-08-15 | 2023-08-15 | Annealing furnace structure for hard alloy production |
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CN202322192275.7U CN220364558U (en) | 2023-08-15 | 2023-08-15 | Annealing furnace structure for hard alloy production |
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CN220364558U true CN220364558U (en) | 2024-01-19 |
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CN202322192275.7U Active CN220364558U (en) | 2023-08-15 | 2023-08-15 | Annealing furnace structure for hard alloy production |
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