CN203820851U - Anti-corrosion sewage discharge type purifying operation monitoring three-chamber vacuum furnace - Google Patents
Anti-corrosion sewage discharge type purifying operation monitoring three-chamber vacuum furnace Download PDFInfo
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- CN203820851U CN203820851U CN201320863862.8U CN201320863862U CN203820851U CN 203820851 U CN203820851 U CN 203820851U CN 201320863862 U CN201320863862 U CN 201320863862U CN 203820851 U CN203820851 U CN 203820851U
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Abstract
The utility model relates to an anti-corrosion sewage discharge type purifying operation monitoring three-chamber vacuum furnace, belonging to the technical field of vacuum furnaces. The anti-corrosion sewage discharge type purifying operation monitoring three-chamber vacuum furnace comprises a cooling chamber, a heating chamber, a preparation chamber, a vacuumizing mechanism, an operation monitoring system and an exhaust purifier, wherein the two sides of the heating chamber are connected with the preparation chamber and the cooling chamber through a partition wall respectively; a thermal insulation door is arranged on the partition wall; the cooling chamber comprises a gas quenching chamber and an oil quenching chamber; a gas charging quick-cooling mechanism is arranged at the upper part of the gas quenching chamber, and an oil-quenching oil tank with a stirrer is formed at the lower part of the oil quenching chamber; a gas convection circulation mechanism is arranged on the heating chamber; and the heating chamber and the thermal insulation door are both provided with a thermal insulation layer, a vacuum layer and a stainless steel shell sequentially from the inside to the outside of the heating chamber. The anti-corrosion sewage discharge type purifying operation monitoring three-chamber vacuum furnace provided by the utility model realizes safe oil quenching, uniform material heating, good thermal insulation effect and high product quality, and can save the energy; and meanwhile, the processing efficiency is high, the vacuumizing mechanism can avoid corrosion, and the exhaust is environment-friendly.
Description
Technical field
The utility model relates to a kind of protection against corrosion blowdown liquid formula and purifies policer operation three Room vacuum ovens, belongs to vacuum oven technical field.
Background technology
At present, existing vacuum oven comprises cooling room and heating chamber, between cooling room and heating chamber, by locellus wall, separates; Cooling room inside is provided with gas quench chamber and oil quenching chamber, and the gas chamber of quenching provides source of the gas by inflation quick cooler structure, and oil quenching is carried out by oil quenching oil groove in oil quenching chamber.And heating chamber inside comprises heating chamber platform, material frame, material frame is positioned on heating chamber platform, and heating chamber is inner along being circumferentially evenly provided with one and above heating tube simultaneously, and described heating chamber outer setting has vacuum device.On locellus wall, offer locellus wall and import and export, by locellus wall, imported and exported ready-made material in heating chamber is put in cooling room, locellus wall is imported and exported insulated door is installed, and insulated door is by the folding of insulated door hoisting appliance, and this vacuum oven exists following shortcoming:
1. when oil quenching, because processing materials is put into oil quenching oil groove, make the pasta inequality of being heated, and oil is splashed, be therefore prone to accidents.
2. heating chamber is inner by the static heating of heating tube, therefore easily makes the material inequality of being heated, and does not reach good processing effect.
3. the vacuum oven of this design, the furnace wall effect of heat insulation of its heating chamber is bad, and the temperature between cooling room and heating chamber does not reach heat insulationly preferably simultaneously, so its heat radiation is serious, consumes energy higher.
4. the vacuum oven of this design, when material is added to hot-work, need to open heating chamber, during therefore each materiel machining, all will heating chamber again be vacuumized and be heated, and has wasted a large amount of energy, uneconomical also not environmental protection.
5. when carrying out materiel machining, this kind of process furnace can only be used artificial, thereby its cost of labor is high, simultaneously owing to being limited to workman's technology, therefore adding man-hour, between each operation, can not be connected preferably, causes processing rear material defect ware more.
6. existing this vacuum oven is when vacuumizing, and due to the heating material in cooling room and heating chamber or when cooling, can produce a large amount of dusts, therefore, when vacuum device vacuumizes, easily corrodes vacuum device.
7. due to existing vacuum oven, when material is in the heating of heating chamber or when cooling room is cooling, can produce a large amount of flue dust, the gas that these are contained to volume of smoke is directly discharged in air, has polluted environment, thereby not environmental protection.
Utility model content
The utility model is for the deficiency of the problems referred to above, propose that a kind of oil quenching safety, material are heated evenly, environmental protection and good heat-insulation effect and can automatization continuously the protection against corrosion blowdown liquid formula of processing purify policer operation three Room vacuum ovens.
The utility model is that the technical scheme that solves the problems of the technologies described above proposition is: a kind of protection against corrosion blowdown liquid formula purifies policer operation three Room vacuum ovens, comprise body of heater shell, in described body of heater shell, be provided with cooling room and heating chamber, also comprise preparation room, described preparation room, heating chamber, cooling room flow to and set gradually by materiel machining in body of heater shell, and described preparation room, heating chamber, cooling room are all communicated with respectively vacuum device separately, the both sides of described heating chamber are connected with preparation room, cooling room respectively by locellus wall simultaneously; On described locellus wall, offer locellus wall and import and export, described locellus wall is imported and exported insulated door is installed, and described insulated door is all positioned at a side that deviates from heating chamber on locellus wall, and described insulated door is by the folding of insulated door hoisting appliance simultaneously; Described cooling room is disposed with gas quench chamber and oil quenching chamber from top to bottom, the described gas top, chamber of quenching is provided with inflation quick cooler structure, and bottom, oil quenching chamber is provided with oil quenching oil groove, and described oil quenching outdoor is provided with agitator, a described cooling room side relative with heating chamber is provided with cooling room fire door simultaneously; In described preparation room, be provided with preparation room platform, described preparation room material frame is positioned on preparation room platform, and a described preparation room side relative with heating chamber is provided with preparation room fire door; In described heating chamber, be provided with heating chamber platform, described heating chamber material frame is positioned on heating chamber platform, and simultaneously described heating chamber is inner along being circumferentially evenly provided with one and above heating tube; Described cooling room, preparation room inside are provided with material frame transfer mechanism; The furnace wall of described heating chamber and insulated door are outwards all disposed with thermofin, vacuum layer and stainless steel casing by heating chamber inside, between described thermofin and stainless steel casing, pass through shore supports; And on described heating chamber, be provided with gaseous exchange cycling mechanism; Also comprise operation supervise and control system, described operation supervise and control system is connected with inflation quick cooler structure, vacuum device, heating tube, insulated door hoisting appliance, agitator, gaseous exchange cycling mechanism, material frame transfer mechanism respectively; On extraction pipe between described vacuum device and cooling room, heating chamber, be provided with suction cleaner; And on described cooling room, be provided with predischarge pipeline, on described predischarge pipeline, be connected with exhaust purifier, described exhaust purifier is communicated with cleaner blast pipe, filtration chamber, filtration chamber's air outlet tube, fluid purification chamber and cleaner air outlet tube successively by gas flow, the indoor purification liquid layer that is provided with of described fluid purification, in described purification liquid layer, be provided with gas-distributing pipe, described gas-distributing pipe one end is communicated with filtration chamber's air outlet tube, and the other end sealing, and on described gas-distributing pipe, be provided with venting hole, described filtration chamber is metal mesh filter chamber.
Preferred: described suction cleaner comprises suction cleaner intake stack, buffer layer, filtering layer, adsorption layer and the suction cleaner wind pipe setting gradually according to the flow direction of wind, the air outlet of described suction cleaner intake stack is provided with impact-absorbing shell, and the caliber of described suction cleaner intake stack is less than the caliber of suction cleaner wind pipe, and described adsorption layer is gac.
Preferred: described operation supervise and control system comprises input block, monitoring temperature unit, vacuum tightness monitoring unit and operating unit, described input block, monitoring temperature unit, vacuum tightness monitoring unit are connected with operating unit respectively, described monitoring temperature unit comprises the gas chambers temp monitoring unit of quenching, oil quenching oil sump temperature monitoring unit and heating chamber monitoring temperature unit, the described gas chambers temp monitoring unit of quenching, oil quenching oil sump temperature monitoring unit is connected with operating unit respectively with heating chamber monitoring temperature unit, described oil quenching oil sump temperature monitoring unit comprises thermometer, ball float and slide rail, described slide rail is arranged on the sidewall of oil quenching oil groove, on described slide rail, slidably connect slide bar with matching, described thermometer, ball float is arranged on slide bar, wherein: described input block is used for inputting materiel machining information, and this materiel machining information is fed back to operating unit, the temperature of quenching in chamber, oil quenching oil groove and heating chamber for monitoring gas in described monitoring temperature unit, and by this Temperature Feedback to operating unit, described vacuum tightness monitoring unit is used for monitoring the vacuum tightness in cooling room and heating chamber, and this vacuum tightness is fed back to operating unit, described operating unit operates control to inflation quick cooler structure, vacuum device, heating tube, insulated door hoisting appliance, agitator, gaseous exchange cycling mechanism, material frame transfer mechanism respectively according to the materiel machining information of input block input, described operating unit is controlled heating tube heating according to the temperature of the heating chamber of monitoring temperature unit feedback, and described operating unit is controlled agitator according to the temperature of the oil quenching oil groove of monitoring temperature unit feedback and stirred, described operating unit controls respectively cooling room according to the vacuum tightness of the cooling room of vacuum tightness monitoring unit feedback and heating chamber and the corresponding vacuum device of heating chamber vacuumizes.
Preferred: described material frame transfer mechanism comprises transfer mechanism support, the first pole, vertical motor and horizontal motor, described transfer mechanism support is arranged at respectively indoor accordingly, on described the first pole, be provided with horizontal gear track, on described transfer mechanism support, be provided with the horizontal teeth wheels that match with horizontal gear track, and described horizontal motor is arranged on transfer mechanism support and provide power for horizontal teeth wheels, on described the first pole, be provided with vertical gear unit, on described transfer mechanism support, be provided with the vertical gear track matching with vertical gear unit, and described vertical motor is upper and provide power for vertical gear unit for being arranged at the first pole.
Preferred: described gaseous exchange cycling mechanism comprises ventilating layer, gas supply mechanism and heating chamber blower fan, described ventilating layer is arranged between heating tube and thermofin, described heating chamber air inlet is communicated with gas supply mechanism, described gas supply mechanism is by pipeline and heating chamber internal communication, and heating chamber assembling is on heating chamber furnace wall, the inlet end of described hot cell blower fan is connected with gas supply mechanism, and the outlet side of described hot cell blower fan is connected with ventilating layer, the side that described ventilating layer is relative with heating tube is provided with blowhole, described blowhole and heating tube are along circumferentially interval setting.
Preferred: described pillar along circumferentially all with distribution.
Preferred: described pillar number is four.
Preferred: described inflation quick cooler structure is nitrogen.
Preferred: described agitator is agitator motor, and the impeller of described agitator motor is arranged in cooling room, and is positioned at below pasta.
Preferred: described vacuum device is evacuator.
Preferred: described thermofin is graphite carpet veneer.
Preferred: described insulated door hoisting appliance comprises cylinder, described air cylinder driven axle is connected with insulated door.
A kind of protection against corrosion blowdown liquid formula of the present utility model purifies policer operation three Room vacuum ovens, compared to existing technology, there is following beneficial effect: 1. owing to being provided with agitator, therefore when oil quenching, by the stirring of agitator, thereby the oil of oil quenching oil groove is heated evenly, thereby it is difficult for splashing, security improves greatly.
2. owing to being provided with gaseous exchange cycling mechanism, while therefore heating heating indoor, by the effect of gaseous exchange cycling mechanism, the wind of heating chamber is done circulation and is blown, thereby makes being heated evenly of material, reaches good processing effect.
3. because heating chamber, insulated door are outwards all disposed with thermofin, vacuum layer and stainless steel casing by heating chamber inside, therefore pass through the heat insulation of thermofin, its heat-energy losses is well completely cut off, because heat energy conducts in a vacuum, can only be thermal radiation again, and thermal radiation is compared with hot entity conduction, its energy content is lower, therefore by the effect of vacuum layer, the loss of heat energy is the thermal radiation of part just, thereby can greatly reduce the loss of heat energy.
4. owing to being provided with preparation room, while therefore using, only material need be put in preparation room, preparation room is vacuumized, make its vacuum tightness and heating chamber suitable, then material is moved in heating chamber, so the vacuum tightness of heating chamber and preparation room is suitable, the temperature of heating chamber only can reject heat in preparation room simultaneously, therefore its heat dissipation capacity is reduced, thereby it not only can process continuously, improve working (machining) efficiency, simultaneously its effective save energy.
5. owing to being provided with operation supervise and control system, therefore add man-hour, only need will processing materials each step be input in operation supervise and control system, operation supervise and control system will automatically be controlled whole device and process, therefore its processing adopts automated operation, its state of the art can not be limited to workman's experience, thereby the quality of the product of its raising.
6. owing to being provided with oil quenching oil sump temperature monitoring unit, described oil quenching oil sump temperature monitoring unit comprises thermometer, ball float and slide rail, described slide rail is arranged on the sidewall of oil quenching oil groove, on described slide rail, slidably connect slide bar with matching, described thermometer, ball float are arranged on slide bar, when therefore the oil mass in oil quenching oil groove increases or reduces, thermometer is due to the effect of ball float, swim on pasta always, the temperature of measurement pasta that therefore can be all the time, thus guaranteed that its tolerance range of measurement temperature is high.
7. owing to being provided with suction cleaner on the extraction pipe between vacuum device and cooling room, heating chamber, therefore when vacuum device is worked, when cooling room, heating chamber are found time, the dust gas of cooling room, heating chamber is through the filtration of suction cleaner, dust in gas is all adsorbed by suction cleaner, thereby vacuum device can not be corroded.
8. owing to being provided with predischarge pipeline on cooling room, on described predischarge pipeline, be connected with exhaust purifier, therefore when material is cooling while completing, can first open predischarge pipeline, the gas that contains in a large number flue dust in cooling room be discharged from opening predischarge pipeline, when gas stream is through exhaust purifier, filtration chamber and the fluid purification chamber that can be deflated in cleaner are filtered successively and absorb, preferably discharge clean gas, thereby do not pollute the environment, thereby very environmental protection.
In sum: protection against corrosion blowdown liquid formula of the present utility model purifies policer operation three Room vacuum ovens, and not only its oil quenching safety, material are heated evenly, and good heat-insulation effect, the quality of product is high, can save energy, and working (machining) efficiency is high simultaneously, evacuator can be avoided being corroded, exhausting environmental protection.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment;
Fig. 2 is that the A-A of Fig. 1 is to sectional view;
Fig. 3 be in Fig. 1 B-B to sectional view;
Fig. 4 is the structure of dust collector schematic diagram of the utility model embodiment;
Fig. 5 is the exhaust purifier structural representation of the utility model embodiment;
Fig. 6 be the A-A of Fig. 1 to sectional view, the same with Fig. 2;
Wherein: 1 is body of heater shell, 11 set up for inflating quick cooler, 12 is the first vacuum device, 121 is suction cleaner, 1210 is suction cleaner wind pipe, 1211 is gac, 1212 is filtering layer, 1213 is buffer layer, 1214 is suction cleaner intake stack, 13 is operation supervise and control system, 131 is thermometer, 132 is slide rail, 133 is ball float, 14 is exhaust purifier, 141 is cleaner blast pipe, 142Wei filtration chamber, 143Wei filtration chamber air outlet tube, 144 is gas-distributing pipe, 145 is fluid purification chamber, 1451 is scavenging solution, 1452 is cleaner air outlet tube, 2 is cooling room, 21 is oil quenching oil groove, 22 is agitator, 23 is the first charging basket transfer mechanism support, 231 is the first pole, 232 is the first vertical motor, 233 is the first horizontal motor, 24 is cooling room fire door, 3 is heating chamber, 31 is heating chamber platform, 32 is charging basket, 33 is heating chamber blower fan, 331 is ventilating layer, 332 is blowhole, 34 is heating chamber shell, 341 is stainless steel casing, 342 is vacuum layer, 343 is thermofin, 344 is pillar, 35 is electrothermal tube, 36 is heating chamber fire door, 4 is locellus wall, 41 is insulated door, 42 is insulated door hoisting appliance, 43 is the import and export of locellus wall, 5 is preparation room, 51 is preparation room fire door, 52 is the second vacuum device, 53 is preparation room platform, 531 is preparation room charging basket, 541 is the second pole, 542 is the second charging basket transfer mechanism support, 543 is the first horizontal motor, 544 is the first vertical motor.
Embodiment
Accompanying drawing discloses the structural representation of a preferred embodiment of the utility model without limitation, below with reference to accompanying drawing, explains the technical solution of the utility model.
Embodiment
A kind of protection against corrosion blowdown liquid formula of the present embodiment purifies policer operation three Room vacuum ovens, as shown in Fig. 1-6, comprise body of heater shell, in described body of heater shell, be provided with cooling room and heating chamber, also comprise preparation room, described preparation room, heating chamber, cooling room flow to and to set gradually by materiel machining in body of heater shell, and described preparation room, heating chamber, cooling room be all communicated with respectively vacuum device separately, and the both sides of described heating chamber are connected with preparation room, cooling room respectively by locellus wall simultaneously; On described locellus wall, offer locellus wall and import and export, described locellus wall is imported and exported insulated door is installed, and described insulated door is all positioned at a side that deviates from heating chamber on locellus wall, and described insulated door is by the folding of insulated door hoisting appliance simultaneously; Described cooling room is disposed with gas quench chamber and oil quenching chamber from top to bottom, the described gas top, chamber of quenching is provided with inflation quick cooler structure, and bottom, oil quenching chamber is provided with oil quenching oil groove, and described oil quenching outdoor is provided with agitator, a described cooling room side relative with heating chamber is provided with cooling room fire door simultaneously; In described preparation room, be provided with preparation room platform, described preparation room material frame is positioned on preparation room platform, and a described preparation room side relative with heating chamber is provided with preparation room fire door; In described heating chamber, be provided with heating chamber platform, described heating chamber material frame is positioned on heating chamber platform, and simultaneously described heating chamber is inner along being circumferentially evenly provided with one and above heating tube; Described cooling room, preparation room inside are provided with material frame transfer mechanism; The furnace wall of described heating chamber and insulated door are outwards all disposed with thermofin, vacuum layer and stainless steel casing by heating chamber inside, between described thermofin and stainless steel casing, pass through shore supports; And on described heating chamber, be provided with gaseous exchange cycling mechanism; Also comprise operation supervise and control system, described operation supervise and control system is connected with inflation quick cooler structure, vacuum device, heating tube, insulated door hoisting appliance, agitator, gaseous exchange cycling mechanism, material frame transfer mechanism respectively; On extraction pipe between described vacuum device and cooling room, heating chamber, be provided with suction cleaner; And on described cooling room, be provided with predischarge pipeline, on described predischarge pipeline, be connected with exhaust purifier, described exhaust purifier is communicated with cleaner blast pipe, filtration chamber, filtration chamber's air outlet tube, fluid purification chamber and cleaner air outlet tube successively by gas flow, the indoor purification liquid layer that is provided with of described fluid purification, in described purification liquid layer, be provided with gas-distributing pipe, described gas-distributing pipe one end is communicated with filtration chamber's air outlet tube, and the other end sealing, and on described gas-distributing pipe, be provided with venting hole, described filtration chamber is metal mesh filter chamber.
Preferred: described suction cleaner comprises suction cleaner intake stack, buffer layer, filtering layer, adsorption layer and the suction cleaner wind pipe setting gradually according to the flow direction of wind, the air outlet of described suction cleaner intake stack is provided with impact-absorbing shell, and the caliber of described suction cleaner intake stack is less than the caliber of suction cleaner wind pipe, and described adsorption layer is gac.
Described operation supervise and control system comprises input block, monitoring temperature unit, vacuum tightness monitoring unit and operating unit, and described input block, monitoring temperature unit, vacuum tightness monitoring unit are connected with operating unit respectively, described monitoring temperature unit comprises the gas chambers temp monitoring unit of quenching, oil quenching oil sump temperature monitoring unit and heating chamber monitoring temperature unit, the described gas chambers temp monitoring unit of quenching, oil quenching oil sump temperature monitoring unit is connected with operating unit respectively with heating chamber monitoring temperature unit, described oil quenching oil sump temperature monitoring unit comprises thermometer, ball float and slide rail, described slide rail is arranged on the sidewall of oil quenching oil groove, on described slide rail, slidably connect slide bar with matching, described thermometer, ball float is arranged on slide bar, wherein: described input block is used for inputting materiel machining information, and this materiel machining information is fed back to operating unit, the temperature of quenching in chamber, oil quenching oil groove and heating chamber for monitoring gas in described monitoring temperature unit, and by this Temperature Feedback to operating unit, described vacuum tightness monitoring unit is used for monitoring the vacuum tightness in cooling room and heating chamber, and this vacuum tightness is fed back to operating unit, described operating unit operates control to inflation quick cooler structure, vacuum device, heating tube, insulated door hoisting appliance, agitator, gaseous exchange cycling mechanism, material frame transfer mechanism respectively according to the materiel machining information of input block input, described operating unit is controlled heating tube heating according to the temperature of the heating chamber of monitoring temperature unit feedback, and described operating unit is controlled agitator according to the temperature of the oil quenching oil groove of monitoring temperature unit feedback and stirred, described operating unit controls respectively cooling room according to the vacuum tightness of the cooling room of vacuum tightness monitoring unit feedback and heating chamber and the corresponding vacuum device of heating chamber vacuumizes.
Described material frame transfer mechanism comprises transfer mechanism support, the first pole, vertical motor and horizontal motor, described transfer mechanism support is arranged at respectively indoor accordingly, on described the first pole, be provided with horizontal gear track, on described transfer mechanism support, be provided with the horizontal teeth wheels that match with horizontal gear track, and described horizontal motor is arranged on transfer mechanism support and provide power for horizontal teeth wheels, on described the first pole, be provided with vertical gear unit, on described transfer mechanism support, be provided with the vertical gear track matching with vertical gear unit, and described vertical motor is upper and provide power for vertical gear unit for being arranged at the first pole.
Described preparation room material frame, heating chamber material frame are the material frame of placing material.
Described cooling room inside is provided with the first material frame transfer mechanism, described the first material frame transfer mechanism comprises the first transfer mechanism support, the first pole, the first vertical motor and the first horizontal motor, described the first transfer mechanism support is arranged in cooling room, on described the first pole, be provided with the first horizontal gear track, on described the first transfer mechanism support, be provided with the first horizontal teeth wheels that match with the first horizontal gear track, and described the first horizontal motor is arranged on the first transfer mechanism support and provide power for the first horizontal teeth wheels, on described the first pole, be provided with the first vertical gear unit, on described the first transfer mechanism support, be provided with the first vertical gear track matching with the first vertical gear unit, and the described first vertical motor is upper and provide power for the first vertical gear unit for being arranged at the first pole, described preparation room inside is provided with the second material frame transfer mechanism, described the second material frame transfer mechanism comprises the second transfer mechanism support, the second pole, the second vertical motor and the second horizontal motor, described the second transfer mechanism support is arranged in preparation room, on described the second pole, be provided with the second horizontal gear track, on described the second transfer mechanism support, be provided with the second horizontal teeth wheels that match with the second horizontal gear track, and described the second horizontal motor is arranged on the second transfer mechanism support and provide power for the second horizontal teeth wheels, on described the second pole, be provided with the second vertical gear unit, on described the second transfer mechanism support, be provided with the second vertical gear track matching with the second vertical gear unit, and the described second vertical motor is upper and provide power for the second vertical gear unit for being arranged at the second pole.
Described gaseous exchange cycling mechanism comprises ventilating layer, gas supply mechanism and heating chamber blower fan, described ventilating layer is arranged between heating tube and thermofin, described heating chamber air inlet is communicated with gas supply mechanism, described gas supply mechanism is by pipeline and heating chamber internal communication, and heating chamber assembling is on heating chamber furnace wall, the inlet end of described hot cell blower fan is connected with gas supply mechanism, and the outlet side of described hot cell blower fan is connected with ventilating layer, the side that described ventilating layer is relative with heating tube is provided with blowhole, described blowhole and heating tube are along circumferentially interval setting.
Described pillar along circumferentially all with distribution.
Described pillar number is four.
Described inflation quick cooler structure is nitrogen.
Described agitator is agitator motor, and the impeller of described agitator motor is arranged in cooling room, and is positioned at below pasta.
Described vacuum device is evacuator.
Described thermofin is graphite carpet veneer.
Described insulated door hoisting appliance comprises cylinder, and described air cylinder driven axle is connected with insulated door.
Above by reference to the accompanying drawings the preferred specific embodiment of described the utility model only for embodiment of the present utility model is described; rather than as the restriction to aforementioned utility model object and claims content and scope; every foundation technical spirit of the present utility model, to any simple modification made for any of the above embodiments, equivalent variations and modification, all still belongs to the utility model technology and rights protection category.
Claims (8)
1. a protection against corrosion blowdown liquid formula purifies policer operation three Room vacuum ovens, comprise body of heater shell, in described body of heater shell, be provided with cooling room and heating chamber, it is characterized in that: also comprise preparation room, described preparation room, heating chamber, cooling room flow to and set gradually by materiel machining in body of heater shell, and described preparation room, heating chamber, cooling room are all communicated with respectively vacuum device separately, the both sides of described heating chamber are connected with preparation room, cooling room respectively by locellus wall simultaneously; On described locellus wall, offer locellus wall and import and export, described locellus wall is imported and exported insulated door is installed, and described insulated door is all positioned at a side that deviates from heating chamber on locellus wall, and described insulated door is by the folding of insulated door hoisting appliance simultaneously; Described cooling room is disposed with gas quench chamber and oil quenching chamber from top to bottom, the described gas top, chamber of quenching is provided with inflation quick cooler structure, and bottom, oil quenching chamber is provided with oil quenching oil groove, and described oil quenching outdoor is provided with agitator, a described cooling room side relative with heating chamber is provided with cooling room fire door simultaneously; In described preparation room, be provided with preparation room platform, described preparation room material frame is positioned on preparation room platform, and a described preparation room side relative with heating chamber is provided with preparation room fire door; In described heating chamber, be provided with heating chamber platform, described heating chamber material frame is positioned on heating chamber platform, and simultaneously described heating chamber is inner along being circumferentially evenly provided with one and above heating tube; Described cooling room, preparation room inside are provided with material frame transfer mechanism; The furnace wall of described heating chamber and insulated door are outwards all disposed with thermofin, vacuum layer and stainless steel casing by heating chamber inside, between described thermofin and stainless steel casing, pass through shore supports; And on described heating chamber, be provided with gaseous exchange cycling mechanism; Also comprise operation supervise and control system, described operation supervise and control system is connected with inflation quick cooler structure, vacuum device, heating tube, insulated door hoisting appliance, agitator, gaseous exchange cycling mechanism, material frame transfer mechanism respectively; On extraction pipe between described vacuum device and cooling room, heating chamber, be provided with suction cleaner; And on described cooling room, be provided with predischarge pipeline, on described predischarge pipeline, be connected with exhaust purifier, described exhaust purifier is communicated with cleaner blast pipe, filtration chamber, filtration chamber's air outlet tube, fluid purification chamber and cleaner air outlet tube successively by gas flow, the indoor purification liquid layer that is provided with of described fluid purification, in described purification liquid layer, be provided with gas-distributing pipe, described gas-distributing pipe one end is communicated with filtration chamber's air outlet tube, and the other end sealing, and on described gas-distributing pipe, be provided with venting hole, described filtration chamber is metal mesh filter chamber.
2. protection against corrosion blowdown liquid formula purifies policer operation three Room vacuum ovens according to claim 1, it is characterized in that: described suction cleaner comprises suction cleaner intake stack, buffer layer, filtering layer, adsorption layer and the suction cleaner wind pipe setting gradually according to the flow direction of wind, the air outlet of described suction cleaner intake stack is provided with impact-absorbing shell, and the caliber of described suction cleaner intake stack is less than the caliber of suction cleaner wind pipe, and described adsorption layer is gac.
3. protection against corrosion blowdown liquid formula purifies policer operation three Room vacuum ovens according to claim 2, it is characterized in that: described operation supervise and control system comprises input block, monitoring temperature unit, vacuum tightness monitoring unit and operating unit, described input block, monitoring temperature unit, vacuum tightness monitoring unit are connected with operating unit respectively, described monitoring temperature unit comprises the gas chambers temp monitoring unit of quenching, oil quenching oil sump temperature monitoring unit and heating chamber monitoring temperature unit, the described gas chambers temp monitoring unit of quenching, oil quenching oil sump temperature monitoring unit is connected with operating unit respectively with heating chamber monitoring temperature unit, described oil quenching oil sump temperature monitoring unit comprises thermometer, ball float and slide rail, described slide rail is arranged on the sidewall of oil quenching oil groove, on described slide rail, slidably connect slide bar with matching, described thermometer, ball float is arranged on slide bar, wherein: described input block is used for inputting materiel machining information, and this materiel machining information is fed back to operating unit, the temperature of quenching in chamber, oil quenching oil groove and heating chamber for monitoring gas in described monitoring temperature unit, and by this Temperature Feedback to operating unit, described vacuum tightness monitoring unit is used for monitoring the vacuum tightness in cooling room and heating chamber, and this vacuum tightness is fed back to operating unit, described operating unit operates control to inflation quick cooler structure, vacuum device, heating tube, insulated door hoisting appliance, agitator, gaseous exchange cycling mechanism, material frame transfer mechanism respectively according to the materiel machining information of input block input, described operating unit is controlled heating tube heating according to the temperature of the heating chamber of monitoring temperature unit feedback, and described operating unit is controlled agitator according to the temperature of the oil quenching oil groove of monitoring temperature unit feedback and stirred, described operating unit controls respectively cooling room according to the vacuum tightness of the cooling room of vacuum tightness monitoring unit feedback and heating chamber and the corresponding vacuum device of heating chamber vacuumizes.
4. protection against corrosion blowdown liquid formula purifies policer operation three Room vacuum ovens according to claim 3, it is characterized in that: described material frame transfer mechanism comprises transfer mechanism support, the first pole, vertical motor and horizontal motor, described transfer mechanism support is arranged at respectively indoor accordingly, on described the first pole, be provided with horizontal gear track, on described transfer mechanism support, be provided with the horizontal teeth wheels that match with horizontal gear track, and described horizontal motor is arranged on transfer mechanism support and provide power for horizontal teeth wheels, on described the first pole, be provided with vertical gear unit, on described transfer mechanism support, be provided with the vertical gear track matching with vertical gear unit, and described vertical motor is upper and provide power for vertical gear unit for being arranged at the first pole.
5. protection against corrosion blowdown liquid formula purifies policer operation three Room vacuum ovens according to claim 2, it is characterized in that: described gaseous exchange cycling mechanism comprises ventilating layer, gas supply mechanism and heating chamber blower fan, described ventilating layer is arranged between heating tube and thermofin, described heating chamber air inlet is communicated with gas supply mechanism, described gas supply mechanism is by pipeline and heating chamber internal communication, and heating chamber assembling is on heating chamber furnace wall, the inlet end of described hot cell blower fan is connected with gas supply mechanism, and the outlet side of described hot cell blower fan is connected with ventilating layer, the side that described ventilating layer is relative with heating tube is provided with blowhole, described blowhole and heating tube are along circumferentially interval setting.
6. protection against corrosion blowdown liquid formula purifies policer operation three Room vacuum ovens according to claim 4, it is characterized in that: described pillar along circumferentially all with distribution.
7. protection against corrosion blowdown liquid formula purifies policer operation three Room vacuum ovens according to claim 5, it is characterized in that: described pillar number is four.
8. protection against corrosion blowdown liquid formula purifies policer operation three Room vacuum ovens according to claim 6, it is characterized in that: described inflation quick cooler structure is nitrogen quick cooler structure; Described agitator is agitator motor, and the impeller of described agitator motor is arranged in cooling room, and is positioned at below pasta; Described vacuum device is evacuator; Described thermofin is graphite carpet veneer; Described insulated door hoisting appliance comprises cylinder, and described air cylinder driven axle is connected with insulated door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320863862.8U CN203820851U (en) | 2013-12-25 | 2013-12-25 | Anti-corrosion sewage discharge type purifying operation monitoring three-chamber vacuum furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320863862.8U CN203820851U (en) | 2013-12-25 | 2013-12-25 | Anti-corrosion sewage discharge type purifying operation monitoring three-chamber vacuum furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203820851U true CN203820851U (en) | 2014-09-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320863862.8U Withdrawn - After Issue CN203820851U (en) | 2013-12-25 | 2013-12-25 | Anti-corrosion sewage discharge type purifying operation monitoring three-chamber vacuum furnace |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103911497A (en) * | 2013-12-25 | 2014-07-09 | 苏州市万泰真空炉研究所有限公司 | Anti-corrosion and soiling solution-discharging type purifying, monitoring and operating three-chamber vacuum oven |
| CN112853053A (en) * | 2021-01-06 | 2021-05-28 | 陕西航天时代导航设备有限公司 | Simple soft magnetic alloy magnetic performance resetting equipment |
-
2013
- 2013-12-25 CN CN201320863862.8U patent/CN203820851U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103911497A (en) * | 2013-12-25 | 2014-07-09 | 苏州市万泰真空炉研究所有限公司 | Anti-corrosion and soiling solution-discharging type purifying, monitoring and operating three-chamber vacuum oven |
| CN103911497B (en) * | 2013-12-25 | 2016-01-20 | 苏州市万泰真空炉研究所有限公司 | A kind of Anticorrosive pollution-discharge liquid-purification policer operation three Room vacuum oven |
| CN112853053A (en) * | 2021-01-06 | 2021-05-28 | 陕西航天时代导航设备有限公司 | Simple soft magnetic alloy magnetic performance resetting equipment |
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