CN220361870U - Spinning forming device for aluminum cap of automobile composite brake disc - Google Patents
Spinning forming device for aluminum cap of automobile composite brake disc Download PDFInfo
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- CN220361870U CN220361870U CN202322062075.XU CN202322062075U CN220361870U CN 220361870 U CN220361870 U CN 220361870U CN 202322062075 U CN202322062075 U CN 202322062075U CN 220361870 U CN220361870 U CN 220361870U
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 61
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 61
- 239000002131 composite material Substances 0.000 title claims abstract description 17
- 238000009987 spinning Methods 0.000 title claims description 31
- 239000000463 material Substances 0.000 claims abstract description 27
- 238000001125 extrusion Methods 0.000 claims abstract description 25
- 238000012545 processing Methods 0.000 claims abstract description 20
- 238000007381 cap spinning Methods 0.000 claims abstract description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 28
- 229910052742 iron Inorganic materials 0.000 claims description 14
- 238000013461 design Methods 0.000 claims description 8
- 230000003028 elevating effect Effects 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 9
- 230000009471 action Effects 0.000 description 8
- 230000008569 process Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The utility model relates to the technical field of automobile belt pulley processing, and discloses an automobile composite brake disc aluminum cap spinning forming device which comprises a feeding module, a positioning module, a lifting module and a machine body, wherein the positioning module is assembled in the middle of the machine body, the feeding module is assembled on the left side of the machine body, and the lifting module is fixedly arranged at the bottom of the feeding module. Through the mutually supporting use of feeding module and lifting module, automatic round aluminum plate with neat arrangement gets into the spinning-lathe through the extrusion of extrusion pole to when having reached the great part of production volume, can reach full-automatic material loading, and more stable effect of safer pay-off. Through the use of mutually supporting of feeding module, lifting module and positioning module, automatic will get into the circular aluminum plate of spinning-lathe and fix a position, reach the effect to circular aluminum plate accurate location, increased the accuracy and the accuracy of location, reduce the operation of deburring at last, save material.
Description
Technical Field
The utility model relates to the technical field of automobile belt pulley processing, in particular to an aluminum cap spinning forming device of an automobile composite brake disc.
Background
The spinning device has a long history background and development history as a metal forming process. With the progress of industrial technology, the spinning device gradually realizes mechanization and automation. The introduction of electric and hydraulic technology at the beginning of the 20 th century has made spinning mechanical devices more flexible and efficient. Meanwhile, the development of a control system and the application of an automation technology enable the spinning process to achieve higher precision and production efficiency. With the continuous development of material science, mechanical engineering and control technology, the modern spinning device not only has great improvement on structure and material use, but also has the appearance of multifunctional, high-precision and high-automation spinning device. For example, advanced die systems, adaptive control techniques, and accurate measurement methods have been introduced to enable the spinning process to meet more complex and demanding manufacturing requirements.
The feeding structure of the current spinning forming device is often unable to automatically feed, in the automatic feeding device of a novel numerical control spinning machine with the patent number of 202021788650.4, a structure capable of vertically feeding is provided, although the problem of automatic feeding is solved, the structure feeds the material to be processed into the processing position of the spinning equipment in a falling mode, the feeding mode is unstable, the material is easy to fall elsewhere, processing accidents are caused, meanwhile, the air cylinder structure is used for pushing, the speed is suddenly increased during pushing, and the instability in the pushing process is increased.
The current spinning forming device is mostly in a manual feeding mode or a semiautomatic feeding mode, and for parts with larger or particularly large production quantity, the production quantity requirement cannot be met, and the production efficiency is low. In addition, many spinning forming devices are inaccurate and inaccurate in positioning, and finally, the edges of the spinning forming parts are trimmed, so that the waste of materials is caused.
Disclosure of Invention
The technical problems to be solved are as follows: aiming at the defects of the prior art, the utility model provides an aluminum cap spinning forming device of an automobile composite brake disc, which can realize full-automatic feeding and accurate positioning when facing parts with larger production capacity, save materials and slowly feed materials through a feeding module, can more stably feed materials to a given processing position, and solves the problems that the production capacity of parts with larger production capacity or particularly large production capacity cannot be met, the production efficiency is low, the feeding is unstable, the safety is unsafe, the positioning is inaccurate and inaccurate, and finally the edges of the spinning forming parts are required to be trimmed, so that the materials are wasted.
(II) technical scheme: in order to realize the full-automatic feeding, the positioning is accurate, the materials are saved, the material is slowly fed through the feeding module, and the materials can be more stably fed to a given processing position, the utility model provides the following technical scheme: the utility model provides an automobile composite brake disc aluminum cap spin forming device, includes the organism, the design has the extrusion module on the organism, be equipped with the circular aluminum plate that is used for the spinning that the level is parallel on the extrusion module the tip design that the extrusion module pushed away the material has the feeding module to the processing position pay-off, its characterized in that: the extrusion module, feeding module assemble side position at the processing position side by side, the feeding module includes the feed chute, the feed chute is the chute shape of one section downward sloping certain angle, the feed chute design has high end and low end, the tip design of feed chute has the motor, the rotatory output of motor is equipped with the extrusion pole that pushes into the feed chute high end with the circular aluminum plate of extrusion module tip, and the circular aluminum plate that gets into the feed chute high end rolls into the feed chute low end along the feed chute, on the feed chute assembly elevating module, the elevating module will be located the processing position of device of circular aluminum plate of low end position, the feeding module lower part is aluminium alloy frame.
Preferably, the feeding module comprises a material extruding rod, and the material extruding rod is wedge-shaped with a narrower right side and a gradually wider left side.
Preferably, the machine body comprises a positioning module, the positioning module further comprises a left positioning rod and a right positioning rod, the left positioning rod is fixedly arranged in a three-jaw chuck on the left side of the machine body, the right positioning rod is fixedly arranged in a three-jaw chuck on the right side, the left positioning rod and the right positioning rod are concentric, the left positioning rod and the right positioning rod are cylindrical, a concave round platform is arranged in the middle of one end of the left positioning rod corresponding to the right positioning rod, and a protruding round platform is arranged at one end of the right positioning rod corresponding to the left positioning rod.
Preferably, the lifting module further comprises a screw rod lifter, a mounting disc, a sliding rail, a sliding block and an L-shaped iron plate, wherein the screw rod lifter penetrates through the iron plate, the sliding rail is vertically and fixedly arranged at the bottom of the feeding module, the sliding block is slidably arranged on the sliding rail, the vertical side edge of the L-shaped iron plate is fixedly arranged on the sliding block, the transverse side edge of the L-shaped iron plate is fixedly arranged on the mounting disc, and the mounting disc is assembled on the screw rod.
Preferably, the lower end of the feeding groove is provided with a circular notch, the center of the circular notch is concentric with the left positioning rod and the right positioning rod, the bottom of the upper end of the feeding groove is provided with a notch, the width of the notch is slightly wider than that of the extruding rod, and a through hole is formed in the middle of the upper plane of the feeding groove and concentric with the screw rod of the screw rod lifter.
(III) beneficial effects: compared with the prior art, the utility model provides the spinning forming device for the aluminum cap of the automobile composite brake disc, which has the following beneficial effects:
1. this car composite brake disc aluminum cap spin forming device uses through the cooperation of feeding module and lifting module, and is automatic to arrange orderly circular aluminum plate through the extrusion of extrusion pole entering spinning-lathe to when having reached the great part of production volume, can reach full-automatic material loading, through the slow pay-off of feeding module, can be more stable safer with the material send into established processing position.
2. This car composite brake disc aluminum cap spin forming device uses through the mutually supporting of feeding module, lifting module and positioning module, automatic will get into the circular aluminum plate of spinning machine and fix a position, reaches the effect to the circular aluminum plate accurate location of accomplishing the feeding, has increased the accuracy and the accuracy of location, has reduced the operation at final trimming edge, has practiced thrift the material.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of a feed module according to the present utility model;
FIG. 3 is a schematic view of a lifting module according to the present utility model;
FIG. 4 is a cross-sectional view of a positioning module according to the present utility model;
FIG. 5 is a cross-sectional view of an extrusion bar of the present utility model;
in the figure: 1 a feeding module, 11 a motor, 12 a material extruding rod, 13 a round aluminum plate, 14 a feeding groove, 15 an aluminum profile, 16 an iron plate, 17 a round notch, 18 a through hole, 2 a positioning module, 21 a left positioning rod, 22 a right positioning rod, 3 a lifting module, 31 a screw rod lifter, 32 a mounting plate, 33 a sliding rail, 34 a sliding block, 35L-shaped iron plates, 4 a machine body and 41 a extruding module.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-2, an aluminum cap spinning forming device for an automobile composite brake disc comprises an organism, wherein an extrusion module 41 is designed on the organism 4, a circular aluminum plate 13 for spinning is mounted on the extrusion module 41 in parallel horizontally, and a feeding module 1 for feeding to a processing position is designed at the pushing end of the extrusion module 41, and is characterized in that: the extrusion module 41 and the feeding module 1 are assembled at the side edge position of the processing position in parallel, the feeding module 1 comprises a feeding groove 14, the feeding groove 14 is in a chute shape with a section inclined downwards by a certain angle, the feeding groove 14 is designed with a high end and a low end, the end part of the feeding groove is designed with a motor 11, the rotary output end of the motor 11 is provided with an extrusion rod 12 for pushing a round aluminum plate 13 at the end part of the extrusion module 41 into the high end of the feeding groove 14, the round aluminum plate 13 entering the high end of the feeding groove 14 is tilted along the feeding groove into the low end of the feeding groove 14, the feeding groove 14 is assembled on a lifting module 3, the lifting module 3 sends the round aluminum plate 13 at the low end position to the processing position of the device, and the lower part of the feeding module 1 is an aluminum profile 15 frame. When the spinning machine starts to work, the motor 11 sequentially, slowly and stably feeds the circular aluminum plate 13 into the spinning area from the feed chute 14 through the extruding rod 12. The narrower end of the extrusion rod 12 is flush with the edge of the circular aluminum plate 13, and after the circular aluminum plate 13 is extruded a certain distance, the wider end separates the later circular aluminum plate 13 from the pushed-away circular aluminum plate 13 by a certain gap so that the aluminum plate to enter the spinning machine is not pushed by the extrusion module 41, and thus the aluminum plate can roll into the spinning machine slowly and stably along the feed groove 14 under the action of gravity more easily.
Referring to fig. 3, the lifting module 3 further includes a screw lifter 31, a mounting plate 32, a sliding rail 33, a sliding block 34, and an L-shaped iron plate 35, wherein the screw lifter 31 passes through the iron plate 16, the sliding rail 33 is vertically and fixedly installed at the bottom of the feeding module 1, the sliding block 34 is slidably installed on the sliding rail 33, the vertical side of the L-shaped iron plate 35 is fixedly installed on the sliding block 34, the lateral side of the L-shaped iron plate 35 is fixedly installed on the mounting plate 32, and the mounting plate 32 is assembled on the screw. When the spinning machine starts to work, the feeding module 1 moves upwards under the action of the screw rod lifter 31, at the moment, the motor 11 of the feeding module 1 starts to work, a piece of circular aluminum plate 13 is pushed into the bottom of the feeding groove 14, after the circular aluminum plate 13 reaches a specific position, two positioning rods of the positioning module 2 can position and fix the circular aluminum plate, then processing is started, the feeding module 1 moves downwards under the action of the screw rod lifter 31 before processing is started, secondary feeding is performed, and after the last processing is completed, secondary feeding is performed upwards, and the circular reciprocating is performed, so that the effect of full-automatic feeding is achieved.
Referring to fig. 4, the positioning module 2 further includes a left positioning rod 21 and a right positioning rod 22, the left positioning rod 21 is fixedly installed in a three-jaw chuck at the left side of the machine body 4, the right positioning rod 22 is fixedly installed in a three-jaw chuck at the right side, the left positioning rod 21 and the right positioning rod 22 are concentric, the left positioning rod 21 and the right positioning rod 22 are cylindrical, a concave round table is arranged in the middle of one end of the left positioning rod 21 corresponding to the right positioning rod 22, and a protruding round table is arranged at one end of the right positioning rod 22 corresponding to the left positioning rod 21. After the feeding module 1 stably and safely sends the circular aluminum plate 13 to the designated position, the left positioning rod 21 and the right positioning rod 22 move towards the middle, the front end of the right positioning rod 22 stretches into the hollow of the circular aluminum plate 13, the circular aluminum plate 13 is positioned to the center position by the conical slope, and finally the circular aluminum plate is pressed by the left positioning rod 21, so that the effect of positioning accuracy and precision is achieved.
Referring to fig. 5, the feeding module 1 includes an extruding rod 12, and the extruding rod 12 is wedge-shaped with a narrower right side and a wider left side. When the extrusion rod 12 extrudes materials, the narrower side pushes away the round aluminum plate 13, and the wider side pushes away the round aluminum plate 13 which is clung to the narrower side, so that a certain movement gap is generated, and the round aluminum plate 13 rolls downwards more easily.
The working principle is that when the spinning machine starts to work, after the feeding module 1 pushes out the round aluminum sheet to a set position, the left and right positioning rods 22 respectively move to the middle to position the round aluminum sheet 13 to the center position and fix the round aluminum sheet, at the moment, the feeding module 1 moves downwards under the action of the lifting module 3, the work of the spinning machine is not affected, after the spinning machine finishes the processing of a part, the feeding module 1 moves upwards under the action of the lifting module 3, and the repeated feeding and the cyclic reciprocation are completed.
In summary, according to the automobile composite brake disc aluminum cap spinning forming device, through the mutual cooperation of the feeding module 1 and the lifting module 3, the round aluminum plates 13 which are orderly arranged automatically enter the spinning machine through pushing of the material extruding rod 12, so that the effects of full-automatic feeding, stability and safety in feeding can be achieved when parts with larger production capacity are achieved. This car composite brake disc aluminum cap spin forming device uses through the mutually supporting of feeding module 1, lifting module 3 and positioning module 2, automatic will get into the circular aluminum plate 13 of spinning machine and fix a position to reached the accurate positioning effect to the circular aluminum plate 13 of accomplishing the feeding, reduced the operation at final trimming edge, increased the accuracy and the accuracy of location, practiced thrift the material.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides an automobile composite brake disc aluminum cap spin forming device, includes the organism, design on organism (4) has extrusion module (41), be equipped with circular aluminum plate (13) that are used for the spinning that the level was juxtaposed on extrusion module (41) pushes away the tip design of material has feeding module (1) to the processing position pay-off, its characterized in that: extrusion module (41), feeding module (1) assemble side position at the processing position side by side, feeding module (1) includes feed chute (14), feed chute (14) are the chute shape of one section downward sloping certain angle, feed chute (14) design has high end and low end, feed chute's tip design has motor (11), the rotatory output of motor (11) is equipped with and pushes extrusion module (41) tip circular aluminum plate (13) into feed chute (14) high-end extrusion pole (12), and circular aluminum plate (13) of entering feed chute (14) high end roll into feed chute (14) low end along the feed chute, on feed chute (14) assembly elevating module (3), elevating module (3) send circular aluminum plate (13) that are located low end position to the processing position of device, feed module (1) lower part is aluminium alloy (15) frame.
2. The aluminum cap spinning forming device for the composite brake disc of the automobile, according to claim 1, is characterized in that: the feeding module (1) comprises a material extruding rod (12), and the material extruding rod (12) is wedge-shaped with a narrower right side and a gradually widened left side.
3. The aluminum cap spinning forming device for the composite brake disc of the automobile, according to claim 1, is characterized in that: the machine body (4) comprises a positioning module (2), the positioning module (2) further comprises a left positioning rod (21) and a right positioning rod (22), the left positioning rod (21) is fixedly arranged in a three-jaw chuck on the left side of the machine body (4), the right positioning rod (22) is fixedly arranged in a three-jaw chuck on the right side, the left positioning rod (21) and the right positioning rod (22) are concentric, the left positioning rod (21) and the right positioning rod (22) are cylindrical, a concave round table is arranged in the middle of one corresponding end of the left positioning rod (21) and the right positioning rod (22), and a protruding round table is arranged at one corresponding end of the right positioning rod (22) and the left positioning rod (21).
4. The aluminum cap spinning forming device for the composite brake disc of the automobile, according to claim 1, is characterized in that: lifting module (3) still include lead screw lift (31), mounting disc (32), slide rail (33), slider (34), L type iron plate (35), iron plate (16) are passed in lead screw lift (31), slide rail (33) vertical fixed mounting is in the bottom of feeding module (1), slider (34) slidable mounting is on slide rail (33), the vertical side fixed mounting of L type iron plate (35) is on slider (34), the horizontal side fixed mounting of L type iron plate (35) is on mounting disc (32), mounting disc (32) assemble on the lead screw.
5. The aluminum cap spinning forming device for the composite brake disc of the automobile, according to claim 1, is characterized in that: the feeding chute is characterized in that a circular notch (17) is formed in the lower end of the feeding chute (14), the center of the circular notch (17) is concentric with a left positioning rod (21) and a right positioning rod (22), a notch is formed in the bottom of the upper end of the feeding chute (14), the width of the notch is wider than that of the extruding rod (12), and a through hole (18) is formed in the middle of the upper plane of the feeding chute (14) and concentric with a screw rod of the screw rod lifter (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322062075.XU CN220361870U (en) | 2023-08-02 | 2023-08-02 | Spinning forming device for aluminum cap of automobile composite brake disc |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322062075.XU CN220361870U (en) | 2023-08-02 | 2023-08-02 | Spinning forming device for aluminum cap of automobile composite brake disc |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220361870U true CN220361870U (en) | 2024-01-19 |
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ID=89520290
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322062075.XU Active CN220361870U (en) | 2023-08-02 | 2023-08-02 | Spinning forming device for aluminum cap of automobile composite brake disc |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220361870U (en) |
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2023
- 2023-08-02 CN CN202322062075.XU patent/CN220361870U/en active Active
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