CN220259320U - Simple electric pipe clamp forming device - Google Patents
Simple electric pipe clamp forming device Download PDFInfo
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- CN220259320U CN220259320U CN202321841792.6U CN202321841792U CN220259320U CN 220259320 U CN220259320 U CN 220259320U CN 202321841792 U CN202321841792 U CN 202321841792U CN 220259320 U CN220259320 U CN 220259320U
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- supporting
- block
- sliding
- pipe clamp
- bottom plate
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- 230000007246 mechanism Effects 0.000 claims abstract description 9
- 238000009434 installation Methods 0.000 claims abstract description 8
- 238000003466 welding Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000003028 elevating effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
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Abstract
The utility model discloses a simple electric pipe clamp forming device, which belongs to the technical field of pipe clamp forming and comprises a supporting pipe, wherein an installation bottom plate is arranged at the upper end of the supporting pipe, sliding rods are arranged at two sides of the upper end of the installation bottom plate, the upper end of the sliding rod is connected with an upper support fixing block after being inserted with a lower support sliding block, springs are arranged on the lower support sliding block and the upper support fixing block and are inserted on the sliding rods, and an upper die and a lower die are respectively arranged at the middle part of the bottom end of the lower support sliding block and the middle part of the top end of the upper support fixing block; the middle part of the mounting bottom plate is provided with a lifting mechanism; the top of elevating system sets up the bottom at last support fixed block. The utility model is used for solving the technical problem of low production efficiency of the non-standard pipe card.
Description
Technical Field
The utility model belongs to the technical field of pipe clamp forming, and particularly relates to a simple electric pipe clamp forming device.
Background
In nonstandard mechanical design, cables and pipelines used by mechanical products are required to be reliably fixed by using P-type pipe clamps or saddle clamps, wherein the optimal fixing path of the pipeline is often not limited by the specification of a commercially available standard pipe clamp, the pipe clamps required by products with the number of 7 or more are found in the production process, the pipe clamps in the prior art are subjected to cold working in the production department, and thus the processing is time-consuming and labor-consuming, so that urgent demands are met, and the above technical problems are solved by a sleeve clamp forming device.
Disclosure of Invention
The utility model provides a simple electric pipe clamp forming device for solving the technical problem that the production efficiency of non-standard pipe clamps is low.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the simple electric pipe clamp forming device comprises a supporting pipe, wherein an installation bottom plate is arranged at the upper end of the supporting pipe, sliding rods are arranged on two sides of the upper end of the installation bottom plate, the upper ends of the sliding rods are connected with an upper support fixing block after being inserted with a lower support sliding block, springs are arranged on the lower support sliding block and the upper support fixing block and are inserted on the sliding rods, and an upper die and a lower die are respectively arranged at the middle part of the bottom end of the lower support sliding block and the middle part of the top end of the upper support fixing block; the middle part of the mounting bottom plate is provided with a lifting mechanism; the top of elevating system sets up the bottom at last support fixed block.
Compared with the prior art, the utility model has the beneficial effects that: the device greatly improves the production efficiency of the non-standard pipe card, and has the functions of time and effort saving; the device can be used for replacing the upper die and the lower die according to actual needs, and has higher flexibility.
As a further improvement of the above solution, the lifting mechanism is provided as an electric jack, which is positioned in the exact center of the mounting base plate by means of drill fastening or welding.
The improved technical effects are as follows: lifting the jack, closing the upper die and the lower die, extruding and shaping the blank, controlling the jack to descend again, separating the dies, taking the lower die to the lowest position, taking out the formed pipe clamp, and ending the complete processing flow, so that the whole process is stable in operation.
As a further improvement of the scheme, the sliding rod sequentially comprises a lower fixed section, a supporting section, a sliding section and an upper fixed section from top to bottom; the upper fixing section is fixedly connected with the first outer hexagonal nut through a gasket after the lower supporting sliding block, the spring and the upper supporting fixing block are sequentially inserted into the sliding section from bottom to top; the lower fixing section is inserted into the mounting bottom plate and then fixed through a second outer hexagonal nut.
The improved technical effects are as follows: the lower part of the sliding rod is stably connected with the mounting bottom plate through a lower fixing section and a second outer hexagonal nut, and the upper fixing section is stably connected with an upper supporting fixing block through a first outer hexagonal nut to form a stable frame.
As a further improvement of the scheme, the upper die and the lower die are made of 40Cr, and are connected with the upper support fixing block and the lower support sliding block through first bolts.
The improved technical effects are as follows: the structural design is stable and firm.
As a further improvement of the scheme, the supporting tube is of a square tube structure, and the supporting tube is welded with the mounting bottom plate.
The improved technical effects are as follows: the supporting square tube mainly has the function of toppling over in the using process of placing equipment, so that personnel or equipment is damaged.
Drawings
Fig. 1 is a front view of the present utility model.
Fig. 2 is a top view of the present utility model.
Fig. 3 is a side view of the present utility model.
In the figure: 1. a support tube; 2. a mounting base plate; 3. an electric jack; 4. a slide bar; 401. a lower fixed section; 402. a support section; 403. a sliding section; 404. an upper fixing section; 5. a lower support slider; 6. a spring; 7. an upper support fixing block; 8. a gasket; 9. a first outer hex nut; 10. a lower die; 11. a first bolt; 12. an upper die; 13. a second outer hexagonal nut; 14. a protruding baffle; 15. a movable baffle; 16. and (5) blank holes.
Detailed Description
In order that those skilled in the art will better understand the technical solutions, the following detailed description of the technical solutions is provided with examples and illustrations only, and should not be construed as limiting the scope of the present patent.
Referring to fig. 1 to 3, in a specific embodiment, a simple electric pipe clamp forming device includes a support pipe 1, wherein an installation bottom plate 2 is provided at an upper end of the support pipe 1, sliding rods 4 are provided at two sides of an upper end of the installation bottom plate 2, an upper end of the sliding rod 4 is connected with an upper support fixing block 7 after being inserted with a lower support sliding block 5, springs 6 are provided on the lower support sliding block 5 and the upper support fixing block 7 and are inserted on the sliding rod 4, and an upper die 12 and a lower die 10 are respectively provided at a bottom end middle part of the lower support sliding block 5 and a top end middle part of the upper support fixing block 7; the middle part of the mounting bottom plate 2 is provided with a lifting mechanism; the top of the lifting mechanism is arranged at the bottom of the upper supporting and fixing block 7.
Specifically, the upper support fixed block 7 is manufactured by Q235 processing, a replaceable part is arranged on the sliding rod 4, the upper support fixed block 7 is fastened and limited through 2 first outer hexagon nuts 9 at the top, two threaded through holes in the upper support fixed block 7 are fixing holes of the upper die 12, the die appearance is corresponding to the subsequent use only by linear cutting, and the upper die 12 is replaced according to the actual machining pipe clamp specification.
The lower support slide block 5 is manufactured by Q235 for finishing the inner wall of a hole penetrating through the slide rod 4, and under the combined action of the electric jack 3 and the spring 6 under the guide of the slide rod 4, the reciprocating feeding is realized, the lower die 10 fixed on the lower support slide block is driven to move up and down, and the lower support slide block is matched with the upper die, so that the pressing function is realized. Like the upper support fixing block 7, the lower support slider 5 also has a pair of screw through holes for fixing the lower die 10.
The mounting bottom plate 2 has high requirement on hole punching precision, two bottom holes are symmetrically distributed on the central axis of the bottom plate and are consistent with the center distances of the lower support slide block 5 and the upper support fixing block 7, and the center distances of the positioning holes of the three parts can be synchronously changed in other modifications.
As shown in fig. 1, as a preferred mode of the above embodiment, the lifting mechanism is provided as an electric jack 3, which is positioned at the center of the mounting base plate 2 by drill fastening or welding.
Specifically, the electric jack 3 is based on a vehicle-mounted hand-operated simple jack, the strength of each part is enhanced, a 180W direct current gear motor is connected in series at the end part of a screw rod, a gear reduction box is hung externally, and the maximum supporting force of 3T can be provided on the upper and lower strokes of the electric jack 3. Meanwhile, the electric jack 3 jacks through the circuit board to control the motor to rotate positively and negatively so as to realize the ascending and descending of the jack.
As shown in fig. 1, as a preferred mode of the above-described embodiment, the slide bar 4 includes a lower fixed section 401, a support section 402, and a slide section 403 and an upper fixed section 404 in this order from top to bottom; the upper fixing section 404 is fixedly connected with the first outer hexagonal nut 9 through a gasket 8 after the lower supporting slide block 5, the spring 6 and the upper supporting fixing block 7 are sequentially inserted into the sliding section 403 from bottom to top; the lower fixing section 401 is inserted into the mounting base plate 2 and then fixed by the second outer hexagonal nut 13.
In particular, the sliding rod 4 is made of steel 45, in which the diameter region for guiding the lower support slider 5 is subjected to finish machining, which requires case hardening. The lower fixed section 401 of the lower part is stably connected with the mounting bottom plate 2 through the end face matched with the second outer hexagonal nut 13, and the upper fixed section 404 of the upper part is stably connected with the upper supporting fixed block 7 through the first outer hexagonal nut 9 to form a stable frame.
As shown in fig. 1, as a preferable mode of the above embodiment, the materials of the upper mold 12 and the lower mold 10 are set to 40Cr, and the upper mold 12 and the lower mold 10 are connected to the upper support fixing block 7 and the lower support slider 5 by the first bolts 11.
Specifically, the upper die 12 and the lower die 10 are core parts of the equipment, the upper die and the lower die are made of a set of materials, 40Cr is used for the upper die 12 and the lower die 10, the outlines of the upper die 12 and the lower die 10 are designed according to the outline of a pipe clamp design drawing, a pipe clamp thickness space is reserved, the pipe clamp is ensured to be just extruded and formed after the die is closed, the lower die 10 is designed with a movable baffle 15 for placing and positioning blanks, a protruding baffle 14 in the lower die 10 is a blank collapse compensation positioning plate, and a blank hole 16 has an auxiliary positioning function; in the process of pressing down the blank by the upper die 12, the blank is sunk into a groove of the lower die 10 and collapses in the length direction, and the final position relationship of the pipe clamp arc on the pipe clamp can be confirmed by adjusting the position of the compensation positioning plate.
As shown in fig. 1, as a preferable mode of the above embodiment, the support pipe 1 is provided in a square pipe structure, and the support pipe 1 is welded to the mounting base plate 2.
Specifically, the supporting square tube mainly falls down in the using process of the placing equipment, so that personnel or equipment is damaged, and the length of the supporting square tube is longer than that of the sliding rod 4.
The utility model has the specific working principle that: the simple device is characterized in that a whole machine is arranged on a horizontal stable plane, a power supply is connected, a control circuit is used for controlling the electric jack 3 to descend, under the action of a spring 6, a lower supporting sliding block 5 is reset to the lowest point, an inner hexagon bolt is used for fastening an upper die 12, a lower die 10 to an upper supporting fixed block 7 and the lower supporting sliding block 5 respectively, the lower die 10 is tightly attached to a limiting block to put in a cut blank, after safety is ensured, the electric jack 3 is controlled to ascend by using a remote control, the upper die 12 and the lower die 10 are matched with each other, the blank is extruded and shaped, the electric jack 3 is controlled to descend again, the dies are separated, the lower die 10 is at the lowest position, the formed pipe clamp is taken out, and the complete processing flow is finished.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Specific examples are used herein to illustrate the principles and embodiments of the present patent technical solution, and the above examples are only used to help understand the method of the present patent and its core ideas. The foregoing is merely a preferred embodiment of the present patent, and it should be noted that, due to the limited text expression, there is objectively an infinite number of specific structures, and it will be apparent to those skilled in the art that several modifications, adaptations or variations can be made and the above technical features can be combined in a suitable manner without departing from the principles of the present patent; such modifications, variations, or combinations, or the direct application of the concepts and aspects of the disclosed patent to other applications without modification, are intended to be within the scope of the present disclosure.
Claims (5)
1. The simple electric pipe clamp forming device is characterized by comprising a supporting pipe (1), wherein an installation bottom plate (2) is arranged at the upper end of the supporting pipe (1), sliding rods (4) are arranged on two sides of the upper end of the installation bottom plate (2), the upper end of the sliding rod (4) is connected with an upper supporting fixed block (7) after being inserted with a lower supporting sliding block (5), springs (6) are arranged on the lower supporting sliding block (5) and the upper supporting fixed block (7) in a penetrating manner, and an upper die (12) and a lower die (10) are respectively arranged at the middle part of the bottom end of the lower supporting sliding block (5) and the middle part of the top end of the upper supporting fixed block (7); the middle part of the mounting bottom plate (2) is provided with a lifting mechanism; the top end of the lifting mechanism is arranged at the bottom end of the upper supporting and fixing block (7).
2. The simple and electric pipe clamp forming device according to claim 1, characterized in that the lifting mechanism is arranged as an electric jack (3) and is positioned in the exact center of the mounting base plate (2) by means of drill fastening or welding.
3. The simple and electric pipe clamp forming device according to claim 1, wherein the sliding rod (4) comprises a lower fixing section (401), a supporting section (402), a sliding section (403) and an upper fixing section (404) from top to bottom in sequence; the upper fixing section (404) is fixedly connected with the first outer hexagonal nut (9) through a gasket (8) after the lower supporting sliding block (5), the spring (6) and the upper supporting fixing block (7) are sequentially inserted in the sliding section (403) from bottom to top; the lower fixing section (401) is inserted into the mounting bottom plate (2) and then fixed through a second outer hexagonal nut (13).
4. The simple and electric pipe clamp forming device according to claim 1, wherein the upper die (12) and the lower die (10) are made of 40Cr, and the upper die (12) and the lower die (10) are connected with the upper support fixing block (7) and the lower support sliding block (5) through first bolts (11).
5. The simple and electric pipe clamp forming device according to claim 1, wherein the supporting pipe (1) is of a square pipe structure, and the supporting pipe (1) is welded with the mounting bottom plate (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321841792.6U CN220259320U (en) | 2023-07-13 | 2023-07-13 | Simple electric pipe clamp forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321841792.6U CN220259320U (en) | 2023-07-13 | 2023-07-13 | Simple electric pipe clamp forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220259320U true CN220259320U (en) | 2023-12-29 |
Family
ID=89299758
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321841792.6U Active CN220259320U (en) | 2023-07-13 | 2023-07-13 | Simple electric pipe clamp forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220259320U (en) |
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2023
- 2023-07-13 CN CN202321841792.6U patent/CN220259320U/en active Active
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