CN220351546U - High-temperature operation robot - Google Patents
High-temperature operation robot Download PDFInfo
- Publication number
- CN220351546U CN220351546U CN202321634434.8U CN202321634434U CN220351546U CN 220351546 U CN220351546 U CN 220351546U CN 202321634434 U CN202321634434 U CN 202321634434U CN 220351546 U CN220351546 U CN 220351546U
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- Prior art keywords
- moving mechanism
- lifting
- longitudinal moving
- fixed
- high temperature
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- 238000007789 sealing Methods 0.000 claims abstract description 22
- 238000009413 insulation Methods 0.000 claims abstract description 9
- 239000003921 oil Substances 0.000 claims description 21
- 210000000078 claw Anatomy 0.000 claims description 13
- 238000005192 partition Methods 0.000 claims description 7
- 239000010720 hydraulic oil Substances 0.000 claims description 5
- 238000004804 winding Methods 0.000 claims description 5
- 238000004321 preservation Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
Abstract
The utility model discloses a high-temperature operation robot, which comprises a moving mechanism and an executing mechanism arranged at the tail end of the moving mechanism, wherein the moving mechanism comprises a fixed beam, a longitudinal moving mechanism and a lifting mechanism; the actuating mechanism is arranged at the moving end of the lifting mechanism; the fixed beam and the longitudinal moving mechanism respectively adopt a winch or a hydraulic cylinder to realize relative movement; a folding sealing cover for heat insulation is connected between the fixed end and the movable end of each of the fixed beam and the longitudinal moving mechanism, and the space is divided into an upper normal temperature area and a lower high temperature area. The utility model improves the high temperature resistance and the dustproof capability of the equipment by folding the sealing cover, hydraulic driving and the like, is particularly suitable for mechanized operation in a high-temperature airtight environment, and has the advantages of high reliability, long service life and the like.
Description
Technical Field
The present utility model relates to an operation robot, and more particularly, to an operation robot operating in a high-temperature environment.
Background
Currently, many operations still rely on manual labor where high temperature regions (greater than 40 ℃) are required. For example, the grabbing work of hot castings after shakeout requires high temperature operation at 100 ℃, and the working intensity, the working temperature and the danger are high. And vibration shakeout station has a large amount of raise dust, needs airtight dustproof, is unfavorable for environmental protection production.
For such high temperature operating environments, conventional mechanized equipment (including robots) also cannot operate normally for long periods of time in high temperature environments above 70 ℃. The reason is that: the action of the mechanized equipment is realized mainly by electric drive and precise mechanical transmission, and in the high-temperature and airtight environment, the motor, the precise bearing, the hydraulic and electric devices and the like cannot normally operate for a long time.
Disclosure of Invention
The utility model provides a high-temperature operation robot, which aims to: the high temperature resistance and the dust-proof capability of the equipment are improved, and the reliability of the equipment is improved.
The technical scheme of the utility model is as follows:
the high-temperature operation robot comprises a moving mechanism and an executing mechanism arranged at the tail end of the moving mechanism, wherein the moving mechanism comprises a fixed beam, a longitudinal moving mechanism and a lifting mechanism; the fixed end of the longitudinal moving mechanism walks along a fixed beam longitudinally arranged; the fixed end of the lifting mechanism is arranged on the moving end of the longitudinal moving mechanism, and the executing mechanism is arranged on the moving end of the lifting mechanism;
the fixed beam and the longitudinal moving mechanism, and the fixed end and the movable end of the longitudinal moving mechanism respectively adopt a winch or a hydraulic cylinder to realize relative movement;
a folding sealing cover for heat insulation is respectively connected between the fixed beam and the longitudinal moving mechanism and between the fixed end of the longitudinal moving mechanism and the moving end of the longitudinal moving mechanism; the folding sealing cover divides the space into an upper normal temperature area and a lower high temperature area;
the lifting mechanism realizes the driving of lifting action through a lifting oil cylinder;
the winch, the hydraulic cylinder and the lifting cylinder are all positioned in a normal temperature area;
the actuating mechanism is driven by a hydraulic device, and a heat insulation device is arranged at the hydraulic device.
As a further improvement of the high-temperature operation robot: when a hoist is employed, the body of the hoist is disposed at the end of the corresponding fixed beam or the end of the fixed end of the corresponding longitudinal moving mechanism.
As a further improvement of the high-temperature operation robot: the fixed beam is driven by a winch, a winding drum of the winch is provided with two rope leading-out ends, one leading-out end is directly connected with the fixed end of the longitudinal moving mechanism, and the other leading-out end is connected with the fixed end of the longitudinal moving mechanism after bypassing a fixed pulley arranged at the other end of the fixed beam.
As a further improvement of the high-temperature operation robot: the longitudinal moving mechanism adopts a hydraulic oil cylinder to realize the relative movement between the fixed end and the movable end.
As a further improvement of the high-temperature operation robot: a moving platform is arranged at the moving end of the longitudinal moving mechanism, the lifting mechanism is arranged on the moving platform, and the lifting mechanism comprises a lifting oil cylinder and a lifting seat; the cylinder body of the lifting cylinder is connected with the mobile station, and the telescopic rod is connected with the lifting seat; the lifting seat is connected with the mobile station in a sliding way.
As a further improvement of the high-temperature operation robot: the lifting seat is cylindrical, a partition plate is arranged in an inner hole of the cylinder, and a telescopic rod of the lifting oil cylinder is connected with the upper end of the partition plate.
As a further improvement of the high-temperature operation robot: the actuating mechanism comprises a driving oil cylinder, a supporting frame and a claw body;
the claw bodies are more than two groups and are uniformly distributed around the circumference of the vertical driving oil cylinder;
the cylinder body of the driving oil cylinder is fixedly connected with the lifting seat, and the telescopic rod is rotationally connected with the inner ends of the claw bodies;
the middle part of each claw body is also rotationally connected with the supporting frame;
the supporting frame is fixedly arranged on the lifting seat or is arranged on the lifting seat through a rotary supporting device;
when the supporting frame is arranged on the lifting seat through the rotary supporting device, a hydraulic motor is arranged on the lifting seat or a static ring of the rotary supporting device, and the hydraulic motor drives a movable ring of the rotary supporting device to rotate through a transmission mechanism.
As a further improvement of the high-temperature operation robot: the bottom of the lifting seat is also provided with a heat preservation cover, and the heat preservation cover is arranged around the executing mechanism.
As a further improvement of the high-temperature operation robot: the side face of the folding sealing cover between the fixed beam and the fixed end of the longitudinal moving mechanism is provided with a sliding sealing device contacted with the fixed beam; the side face of the folding sealing cover between the fixed end and the movable end of the longitudinal moving mechanism is provided with a sliding sealing device which is contacted with the fixed end of the longitudinal moving mechanism.
As a further improvement of the high-temperature operation robot: the device also comprises a fixed supporting device, and the fixed beam is arranged at the top of the fixed supporting device.
Compared with the prior art, the utility model has the following beneficial effects: (1) The device adopts the winch and the hydraulic driving device to realize the driving of actions, and uses the folding sealing isolation device to isolate the winch hydraulic driving device and the like from a high-temperature operation area and to enable the winch hydraulic driving device and the like to be in a normal-temperature environment of the atmosphere, thereby improving the high-temperature resistance of the device, avoiding that a moving mechanism part cannot work due to the interference of dust, prolonging the service life and improving the reliability of the device; (2) The actuating mechanism is hydraulically driven, so that the condition that the actuating mechanism cannot work due to the influence of high temperature is avoided.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic top view of the present utility model;
FIG. 3 is a schematic view of a mobile station, lift cylinder, lift base and actuator;
fig. 4 is a schematic diagram of the connection relationship among the vertical movement mechanism, the moving table, the hoist, and the fixed sheave.
Detailed Description
The technical scheme of the utility model is described in detail below with reference to the accompanying drawings:
as shown in fig. 1 and 2, a high-temperature operation robot includes a fixed supporting device, a moving mechanism, and an actuator 7 installed at the end of the moving mechanism.
In this embodiment, the fixed supporting device is a plurality of upright posts built in a high temperature area.
The moving mechanism comprises a longitudinal fixed beam 1, a longitudinal moving mechanism 9 and a lifting mechanism. The fixed beam 1 is arranged at the top of the upright post and is positioned above the high-temperature area. The longitudinal moving mechanism 9 comprises a fixed end and a moving end respectively, and the fixed end of the longitudinal moving mechanism 9 walks along the fixed beam 1 to realize linear movement in the X direction and the Y direction.
Further, the hoist 2 or the hydraulic cylinder is adopted to realize the relative movement between the fixed beam 1 and the longitudinal moving mechanism 9, and between the fixed end and the moving end of the longitudinal moving mechanism 9.
In this embodiment, the fixed beam 1 and the longitudinal moving mechanism 9 are both frame-type structures. The fixed beam 1 consists of two longitudinal guide rails and two end beams. The fixed end of the longitudinal moving mechanism 9 is composed of two transverse guide rails and two end beams.
In this embodiment, the fixed beam 1 is provided with a hoist 2 to drive the longitudinal moving mechanism 9 to move. As shown in fig. 2 and 4, the body (including the winding drum) of the hoist 2 is provided at the end of the fixed beam 1. The winding drum of the winding machine 2 is provided with two rope leading-out ends, one leading-out end is directly connected with the fixed end of the longitudinal moving mechanism 9, and the other leading-out end is connected with the fixed end of the longitudinal moving mechanism 9 after bypassing the fixed pulley 11 arranged at the other end of the fixed beam 1.
A first folding sealing cover 8 (two groups are arranged on two sides) is connected between the fixed beam 1 and the longitudinal moving mechanism 9 and is used for blocking the high temperature below.
The moving end of the longitudinal moving mechanism 9 is provided with a moving table 3.
The moving end of the longitudinal moving mechanism 9 may refer to a slider that moves along a lateral rail, to which the moving stage 3 is connected, while the bottom of the moving stage 3 is located between the two lateral rails. The moving end of the longitudinal movement means 9 may also be another frame structure connected to the slide, which frame structure is located between the two transverse rails. The mobile station 3 can also be regarded as the moving end of the longitudinal movement mechanism 9.
The longitudinal moving mechanism 9 adopts a hydraulic oil cylinder to realize the relative movement between the fixed end and the moving end. A second folding sealing cover 10 (two groups are arranged on two sides) is connected between the fixed end and the movable end of each longitudinal moving mechanism 9 and is used for blocking the high temperature below.
The folding seal cover divides the space into an upper normal temperature area and a lower high temperature area. The winch 2 and the hydraulic cylinder are both positioned in a normal temperature area. The folding sealing device can seal and insulate heat for electromechanical liquid devices such as ropes of the winch 2 and hydraulic cylinders which realize linear movement, so that the folding sealing device works in a normal temperature environment, and the high temperature resistance of the device is improved.
Further, a sliding sealing device contacted with the fixed beam 1 is arranged on the side surface of the folding sealing cover between the fixed beam 1 and the fixed end of the longitudinal moving mechanism 9; the side of the folding seal cover between the fixed end and the movable end of the longitudinal movement mechanism 9 is provided with a sliding seal device which is contacted with the fixed end of the longitudinal movement mechanism 9. The sliding seal is preferably a soft seal.
The fixed end of the lifting mechanism is mounted on the mobile station 3 of the longitudinal movement mechanism 9. The lifting mechanism realizes the driving of lifting action through the lifting oil cylinder 4. The mobile station 3, the lifting cylinder 4 and the lifting seat 5 are all positioned in a normal temperature area.
As shown in fig. 3, the lifting mechanism comprises a lifting cylinder 4 and a lifting seat 5. The cylinder body of the lifting cylinder 4 is connected with the movable table 3, and the telescopic rod is connected with the lifting seat 5. The lifting seat 5 is in sliding connection with the mobile station 3.
Further, the lifting seat 5 is in a cylinder shape, a partition plate is arranged in an inner hole of the cylinder shape, and a telescopic rod of the lifting oil cylinder 4 is connected with the upper end of the partition plate.
The actuating mechanism 7 is arranged at the moving end of the lifting mechanism. The actuator 7 is hydraulically driven.
In this embodiment, the actuator 7 is a hydraulically driven gripping manipulator. Specifically, the actuating mechanism 7 comprises a driving oil cylinder 7-1, a supporting frame 7-3 and a claw body 7-5. The claw bodies 7-5 are more than two groups and are uniformly distributed around the circumference of the vertical driving oil cylinder 7-1. The cylinder body of the driving oil cylinder 7-1 is fixedly connected with the bottom of the partition plate of the lifting seat 5, and the telescopic rod is rotatably connected with the inner ends of the claw bodies 7-5. The middle part of each claw body 7-5 is also connected with the supporting frame 7-3 in a rotating way. When the driving oil cylinder 7-1 stretches, the claw bodies 7-5 are driven to synchronously rotate, and the grabbing action is completed.
The supporting frame 7-3 is fixedly arranged on the lifting seat 5 or is arranged on the lifting seat 5 through the rotary supporting device 7-2.
In this embodiment, the supporting frame 7-3 is mounted on the lifting seat 5 through the rotary supporting device 7-2, the lifting seat 5 or the stationary ring of the rotary supporting device 7-2 is mounted with the hydraulic motor 7-4, and the hydraulic motor 7-4 drives the movable ring of the rotary supporting device 7-2 to rotate through the transmission mechanism, so as to adjust the angle of the manipulator.
The heat insulation device is arranged below the hydraulic motor 7-4 and the driving oil cylinder 7-1, so that the normal operation of the hydraulic motor is prevented from being influenced by high temperature.
As an alternative embodiment, the actuator 7 may also be a hydraulically driven slag dragging manipulator or the like.
Further, a heat insulation cover 6 is further installed at the bottom of the lifting seat 5, and the heat insulation cover 6 is arranged around the executing mechanism 7.
In the device, the body of the electrically driven winch 2 is positioned at the end part of the fixed beam 1 and is far away from a high temperature area, and other driving devices are all hydraulically driven, so that the influence of high temperature can be avoided under the barrier protection of the folding sealing device, the heat insulation device and other devices, and the device can work normally in an environment with lower temperature.
When the manipulator is in operation, the lifting platform is driven to move to a target position through the fixed beam 1 and the longitudinal moving mechanism 9, the height of the actuating mechanism 7 is adjusted through the lifting mechanism, then the oil cylinder 7-1 and the hydraulic motor 7-4 are driven to act, and the manipulator is driven to complete rotation and grabbing actions.
Claims (10)
1. A high temperature operation robot, including moving mechanism and install actuating mechanism (7) at moving mechanism end, its characterized in that: the moving mechanism comprises a fixed beam (1), a longitudinal moving mechanism (9) and a lifting mechanism; the longitudinal moving mechanism (9) comprises a fixed end and a moving end, and the fixed end of the longitudinal moving mechanism (9) walks along a fixed beam (1) longitudinally arranged; the fixed end of the lifting mechanism is arranged on the moving end of the longitudinal moving mechanism (9), and the executing mechanism (7) is arranged on the moving end of the lifting mechanism;
the winch (2) or the hydraulic oil cylinder is respectively adopted between the fixed beam (1) and the longitudinal moving mechanism (9) and between the fixed end and the moving end of the longitudinal moving mechanism (9) to realize relative movement;
a folding sealing cover for heat insulation is respectively connected between the fixed beam (1) and the longitudinal moving mechanism (9) and between the fixed end of the longitudinal moving mechanism (9) and the moving end of the longitudinal moving mechanism; the folding sealing cover divides the space into an upper normal temperature area and a lower high temperature area;
the lifting mechanism realizes the driving of lifting action through a lifting oil cylinder (4);
the winch (2), the hydraulic oil cylinder and the lifting oil cylinder (4) are all positioned in a normal temperature area;
the actuating mechanism (7) is driven by a hydraulic device, and a heat insulation device is arranged at the hydraulic device.
2. The high temperature operation robot according to claim 1, wherein: when the winch (2) is adopted, the body of the winch (2) is arranged at the end of the corresponding fixed beam (1) or the end of the fixed end of the corresponding longitudinal moving mechanism (9).
3. The high temperature operation robot according to claim 1, wherein: the fixed beam (1) is driven by a winch (2), a winding drum of the winch (2) is provided with two rope leading-out ends, one leading-out end is directly connected with the fixed end of the longitudinal moving mechanism (9), and the other leading-out end is connected with the fixed end of the longitudinal moving mechanism (9) after bypassing a fixed pulley (11) arranged at the other end of the fixed beam (1).
4. The high temperature operation robot according to claim 1, wherein: the longitudinal moving mechanism (9) adopts a hydraulic oil cylinder to realize the relative movement between the fixed end and the movable end.
5. The high temperature operation robot according to claim 1, wherein: a moving table (3) is arranged at the moving end of the longitudinal moving mechanism (9), the lifting mechanism is arranged on the moving table (3), and the lifting mechanism comprises a lifting oil cylinder (4) and a lifting seat (5); the cylinder body of the lifting cylinder (4) is connected with the mobile station (3), and the telescopic rod is connected with the lifting seat (5); the lifting seat (5) is in sliding connection with the mobile station (3).
6. The high temperature operation robot according to claim 5, wherein: the lifting seat (5) is cylindrical, a partition plate is arranged in an inner hole of the cylinder, and a telescopic rod of the lifting oil cylinder (4) is connected with the upper end of the partition plate.
7. The high temperature operation robot according to claim 5, wherein: the actuating mechanism (7) comprises a driving oil cylinder (7-1), a supporting frame (7-3) and a claw body (7-5);
the claw bodies (7-5) are more than two groups and are uniformly distributed around the circumference of the vertical driving oil cylinder (7-1);
the cylinder body of the driving oil cylinder (7-1) is fixedly connected with the lifting seat (5), and the telescopic rod is rotationally connected with the inner end of each claw body (7-5);
the middle part of each claw body (7-5) is also rotationally connected with the supporting frame (7-3);
the supporting frame (7-3) is fixedly arranged on the lifting seat (5) or is arranged on the lifting seat (5) through the rotary supporting device (7-2);
when the supporting frame (7-3) is arranged on the lifting seat (5) through the rotary supporting device (7-2), a hydraulic motor (7-4) is arranged on the lifting seat (5) or a static ring of the rotary supporting device (7-2), and the hydraulic motor (7-4) drives a movable ring of the rotary supporting device (7-2) to rotate through a transmission mechanism.
8. The high temperature operation robot according to claim 5, wherein: the bottom of the lifting seat (5) is also provided with a heat preservation cover (6), and the heat preservation cover (6) is arranged around the executing mechanism (7).
9. The high temperature operation robot according to claim 1, wherein: the side face of the folding sealing cover between the fixed beam (1) and the fixed end of the longitudinal moving mechanism (9) is provided with a sliding sealing device contacted with the fixed beam (1); the side face of the folding sealing cover between the fixed end and the movable end of the longitudinal moving mechanism (9) is provided with a sliding sealing device which is contacted with the fixed end of the longitudinal moving mechanism (9).
10. The high temperature operation robot according to any one of claims 1 to 9, wherein: the device also comprises a fixed supporting device, and the fixed beam (1) is arranged at the top of the fixed supporting device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321634434.8U CN220351546U (en) | 2023-06-26 | 2023-06-26 | High-temperature operation robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321634434.8U CN220351546U (en) | 2023-06-26 | 2023-06-26 | High-temperature operation robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220351546U true CN220351546U (en) | 2024-01-16 |
Family
ID=89476548
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321634434.8U Active CN220351546U (en) | 2023-06-26 | 2023-06-26 | High-temperature operation robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220351546U (en) |
-
2023
- 2023-06-26 CN CN202321634434.8U patent/CN220351546U/en active Active
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