CN220347026U - Anti-fracture industrial aluminum profile extrusion die - Google Patents
Anti-fracture industrial aluminum profile extrusion die Download PDFInfo
- Publication number
- CN220347026U CN220347026U CN202321455023.2U CN202321455023U CN220347026U CN 220347026 U CN220347026 U CN 220347026U CN 202321455023 U CN202321455023 U CN 202321455023U CN 220347026 U CN220347026 U CN 220347026U
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- China
- Prior art keywords
- heat preservation
- preservation shell
- die
- aluminum profile
- fracture
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 29
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 29
- 238000001125 extrusion Methods 0.000 title claims abstract description 22
- 230000002968 anti-fracture Effects 0.000 title abstract description 7
- 238000010438 heat treatment Methods 0.000 claims abstract description 39
- 238000003825 pressing Methods 0.000 claims abstract description 31
- 238000005485 electric heating Methods 0.000 claims abstract description 12
- 238000004321 preservation Methods 0.000 claims description 42
- 210000003437 trachea Anatomy 0.000 claims description 9
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 230000002265 prevention Effects 0.000 claims description 3
- 229910000838 Al alloy Inorganic materials 0.000 claims 1
- 238000009413 insulation Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
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- Extrusion Of Metal (AREA)
Abstract
The utility model discloses an anti-fracture industrial aluminum profile extrusion die which comprises a heat-insulating shell, a lower pressing die and an upper pressing die, wherein the lower pressing die is arranged at the middle position of the inner bottom of the heat-insulating shell, an air pump is arranged at one end of the inner bottom of the heat-insulating shell, a heating pipe is arranged at the output end of the air pump, the heating pipe penetrates through the heat-insulating shell, an electric heating wire is wound on the outer side of the heating pipe, and a heating air pipe is uniformly arranged on the inner side of the heat-insulating shell. When the device is used, the air pump pumps air in the heat-preserving shell, the air is heated by the electric heating wire, and the heated air is blown into the heat-preserving shell by the heating pipe, so that the temperature of the lower pressing die is kept constant, the temperature of the lower pressing die is prevented from being reduced due to heat loss on the lower pressing die, and the condition that the lower pressing die and the blank are broken is avoided.
Description
Technical Field
The utility model belongs to the technical field of dies, and particularly relates to an industrial aluminum profile extrusion die capable of preventing breakage.
Background
The industrial aluminum profile is an alloy material taking aluminum as a main component, aluminum bars are extruded through hot melting to obtain aluminum materials with different cross section shapes, and when the industrial aluminum profile is produced, blanks are required to be placed in a die and extruded and molded through the die.
In the production process, the mould needs to be preheated first, then the industrial aluminum profile blank is placed in the mould for stamping, and in the extrusion process, heat on the mould is easy to lose, so that the temperature of the blank and the mould is reduced, the temperature of the blank in the extrusion process is easy to keep invariable, and the industrial aluminum profile and the mould are easy to break in the extrusion process, therefore, a need exists for an anti-breaking industrial aluminum profile extrusion mould for solving the problems.
Disclosure of Invention
The utility model aims to provide an industrial aluminum profile extrusion die capable of preventing breakage, so as to solve the problems in the background art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an industrial aluminum profile extrusion die of fracture prevention, includes heat preservation shell, lower moulding-die and last moulding-die, the intermediate position department of the inside bottom of heat preservation shell installs the lower moulding-die, and the aspiration pump is installed to the one end of the inside bottom of heat preservation shell, the heating pipe is installed to the output of aspiration pump, the heating pipe passes heat preservation shell, and the outside of heating pipe is around being equipped with electric heater strip, the heating trachea is evenly installed to the inboard of heat preservation shell, and the nozzle is all evenly installed to the tracheal inboard of heating, singlechip is installed to the bottom that the aspiration pump one end was kept away from to the heat preservation shell, and heat preservation shell is close to the top of singlechip one end and install control panel, temperature sensor is installed to the one end that the aspiration pump was kept away from to the inside bottom of heat preservation shell, temperature sensor's output pass through the wire respectively with singlechip, temperature sensor, aspiration pump and electric heater strip's input electric connection, the output of singlechip passes through wire and electric heater strip's input electric connection.
Preferably, the top at both ends of the heat preservation shell is provided with a fixed plate, the inner side of the fixed plate is provided with a sliding component, the inner side of the sliding component is provided with a lifting plate in a sliding way, and the middle position of the bottom of the lifting plate is provided with an upper pressing die.
Preferably, buffer springs are arranged at two ends of the bottom of the lifting plate, and one ends of the buffer springs, which are far away from the lifting plate, are connected with the heat-insulation shell.
Preferably, the shunt tubes are installed to the one end that the singlechip was kept away from to the heat preservation shell, shunt tubes and heating pipe intercommunication, and the air duct is evenly installed in the outside of shunt tubes, the air duct all passes the heat preservation shell, and the one end that the shunt tubes was kept away from to the air duct all communicates with the heating trachea.
Preferably, twelve groups of nozzles are arranged, and the included angle between every two adjacent groups of nozzles is thirty degrees.
Preferably, the outer sides of the buffer springs are provided with rust-proof layers.
Preferably, the bottom of the fixing plate, which is close to one end of the heat-insulating shell, is provided with a reinforcing plate, and one end of the reinforcing plate, which is far away from the fixing plate, is connected with the heat-insulating shell.
Compared with the prior art, the utility model has the beneficial effects that:
1. the anti-fracture industrial aluminum profile extrusion die is provided with the air pump, the heating pipe and the electric heating wire, when the anti-fracture industrial aluminum profile extrusion die is used, the air pump pumps out the gas in the heat preservation shell, the electric heating wire heats the gas, and the heating pipe blows the heated gas into the heat preservation shell, so that the temperature of the lower pressing die is kept constant, the temperature of the lower pressing die is prevented from being reduced due to heat loss on the lower pressing die, and the occurrence of fracture of the lower pressing die and the blank is avoided;
2. the anti-fracture industrial aluminum profile extrusion die is provided with the heating air pipes, the nozzles, the shunt pipes and the air guide pipes, hot air is shunted into a plurality of groups of heating air pipes through the air guide pipes, and then is uniformly blown to different positions of the lower die through the nozzles, so that the different positions of the lower die can be heated, the lower die can be uniformly heated, and the temperature of the different positions of the lower die and the industrial aluminum profile can be kept consistent;
3. the single-chip microcomputer and the temperature sensor are installed on the anti-fracture industrial aluminum profile extrusion die, in the use process, the temperature sensor monitors the temperature inside the heat preservation shell in real time, the monitored information is transmitted to the single-chip microcomputer, when the temperature inside the heat preservation shell is low, the single-chip microcomputer controls the electric heating wire to start heating, when the temperature inside the heat preservation shell is high, the single-chip microcomputer controls the electric heating wire to close to stop heating, and the temperature of the pressing die and the temperature of the industrial aluminum profile blank can be kept in a specified range.
Drawings
FIG. 1 is a schematic view in front cross-section of the present utility model;
FIG. 2 is a schematic top cross-sectional view of the present utility model;
fig. 3 is a schematic circuit control diagram of the present utility model.
In the figure: 1. a thermal insulation housing; 2. a single chip microcomputer; 3. a heating air pipe; 4. a control panel; 5. a nozzle; 6. a fixing plate; 7. a buffer spring; 8. a lifting plate; 9. a temperature sensor; 10. pressing down the die; 11. an air extracting pump; 12. performing upper pressing; 13. a sliding assembly; 14. a shunt; 15. an air duct; 16. heating pipes; 17. an electric heating wire.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, an embodiment of the present utility model is provided: the utility model provides an industrial aluminum profile extrusion die of fracture prevention, including heat preservation shell 1, lower compression mould 10 and last compression mould 12, lower compression mould 10 is installed to the intermediate position department of the inside bottom of heat preservation shell 1, and the aspiration pump 11 is installed to the one end of the inside bottom of heat preservation shell 1, this aspiration pump 11 model can be VCH1028, heating pipe 16 is installed to the output of aspiration pump 11, heating pipe 16 passes heat preservation shell 1, and the outside of heating pipe 16 is around being equipped with electric heater strip 17, the inboard of heat preservation shell 1 is evenly installed and is heated trachea 3, and nozzle 5 is all evenly installed to the inboard of heating trachea 3, singlechip 2 is installed to the bottom that heat preservation shell 1 kept away from one end, here singlechip 2 model can be HT66F018, control panel 4 is installed at the top that heat preservation shell 1 is close to one end of singlechip 2, temperature sensor 9 is installed to the one end that aspiration pump 11 was kept away from to the inside bottom of heat preservation shell 1, here temperature sensor 9 model can be DS18B20, the output of control panel 4 respectively with singlechip 2 through the wire, temperature sensor 9, temperature sensor 11 and electric heater strip 17's input end electric connection's input through wire 2 electric connection.
In this embodiment:
further, the top at both ends of the heat-insulating casing 1 is provided with the fixing plate 6, the inner side of the fixing plate 6 is provided with the sliding component 13, the inner side of the sliding component 13 is provided with the lifting plate 8 in a sliding manner, the middle position of the bottom of the lifting plate 8 is provided with the upper pressing die 12, the lifting plate 8 is connected with external punching equipment, and the external punching equipment pushes the lifting plate 8 to move downwards, so that the upper pressing die 12 is pressed on the lower pressing die 10, the upper part of the heat-insulating casing 1 can be sealed, and blanks inside the lower pressing die 10 can be extruded through the upper pressing die 12.
Further, buffer springs 7 are installed at two ends of the bottom of the lifting plate 8, one end, away from the lifting plate 8, of each buffer spring 7 is connected with the heat-insulating shell 1, and the lifting plate 8 is pushed to move downwards by external punching equipment, so that impact force can be buffered through the buffer springs 7.
Further, the shunt tubes 14 are installed to the one end that the heat preservation shell 1 kept away from singlechip 2, shunt tubes 14 and heating pipe 16 intercommunication, and the air duct 15 is evenly installed in the outside of shunt tubes 14, and air duct 15 all passes heat preservation shell 1, and the one end that the shunt tubes 14 were kept away from to air duct 15 all communicates with heating trachea 3, and inside the inside of shunt tubes 14 is blown in to the gas after the heating to inside the accessible air duct 15 shunts to a plurality of heating trachea 3.
Furthermore, twelve groups of nozzles 5 are arranged, and the included angle between every two adjacent groups of nozzles 5 is thirty degrees.
Furthermore, the outer sides of the buffer springs 7 are provided with rust-proof layers, which is beneficial to prolonging the service life of the buffer springs 7.
Further, the bottom of the fixing plate 6, which is close to one end of the insulation shell 1, is provided with a reinforcing plate, and one end of the reinforcing plate, which is far away from the fixing plate 6, is connected with the insulation shell 1, so that the insulation shell 1 and the fixing plate 6 are firmly installed.
Working principle:
when in use, the device is powered on, and the industrial aluminum-type blank is placed in the lower pressing die 10;
the lifting plate 8 is connected with external stamping equipment, and the external stamping equipment pushes the lifting plate 8 to move downwards, so that the upper pressing die 12 is pressed on the lower pressing die 10, the upper part of the heat-insulating shell 1 can be sealed, and blanks in the lower pressing die 10 can be extruded through the upper pressing die 12;
when the blank is extruded, a worker can start the air pump 11 and the electric heating wire 17 through the control panel 4, the air pump 11 pumps out the gas in the heat insulation shell 1, the electric heating wire 17 heats the gas, and then the heated gas is blown into the shunt tube 14 through the heating tube 16;
the hot air is led to be split into a plurality of groups of heating air pipes 3 through the air guide pipes 15 and then is evenly blown to different positions of the lower pressing die 10 through the nozzles 5, so that the different positions of the lower pressing die 10 can be heated, the lower pressing die 10 can be heated evenly, and the temperature of the lower pressing die 10 and the temperature of the different positions of the industrial aluminum profile can be kept consistent;
meanwhile, a worker can start the singlechip 2 and the temperature sensor 9 through the control panel 4, the temperature sensor 9 monitors the temperature inside the heat-insulating shell 1 in real time, and the monitored information is transmitted to the singlechip 2; when the internal temperature of the heat preservation shell 1 is lower than a preset threshold value of the singlechip 2, the singlechip 2 controls the electric heating wire 17 to start for heating;
when the temperature inside the heat preservation shell 1 is higher and is higher than the preset threshold value of the single chip microcomputer 2, the single chip microcomputer 2 controls the electric heating wire 17 to be closed to stop heating, and gas inside the heat preservation shell 1 can be in a specified temperature range, so that the temperature of the lower pressing die 10 and the temperature of the industrial aluminum profile blank can be kept in a specified range.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
1. The utility model provides an industry aluminium alloy extrusion die of fracture prevention, includes heat preservation shell (1), lower moulding-die (10) and goes up moulding-die (12), its characterized in that: the middle position department of the inside bottom of heat preservation shell (1) installs lower moulding-die (10), and the one end of the inside bottom of heat preservation shell (1) installs aspiration pump (11), heating pipe (16) are installed to the output of aspiration pump (11), heating pipe (16) pass heat preservation shell (1), and the outside of heating pipe (16) is around being equipped with electric heater strip (17), heating trachea (3) are evenly installed to the inboard of heat preservation shell (1), and nozzle (5) are all evenly installed to the inboard of heating trachea (3), singlechip (2) are installed to the bottom that aspiration pump (11) one end was kept away from to heat preservation shell (1), and control panel (4) are installed at the top that heat preservation shell (1) is close to singlechip (2) one end, temperature sensor (9) are installed to the one end that aspiration pump (11) was kept away from to heat preservation shell (1) inside bottom, the output of control panel (4) pass through the wire respectively with singlechip (2), temperature sensor (9), aspiration pump (11) and electric heater strip (17) input electric connection, temperature sensor (9) are passed through the wire and singlechip (2), the output end of the singlechip (2) is electrically connected with the input end of the electric heating wire (17) through a lead.
2. The fracture-resistant industrial aluminum profile extrusion die as claimed in claim 1, wherein: the top at both ends of the heat preservation shell (1) is provided with a fixed plate (6), the inner side of the fixed plate (6) is provided with a sliding component (13), the inner side of the sliding component (13) is provided with a lifting plate (8) in a sliding way, and the middle position of the bottom of the lifting plate (8) is provided with an upper pressing die (12).
3. The fracture-resistant industrial aluminum profile extrusion die as claimed in claim 2, wherein: buffer springs (7) are arranged at two ends of the bottom of the lifting plate (8), and one ends, far away from the lifting plate (8), of the buffer springs (7) are connected with the heat-insulating shell (1).
4. The fracture-resistant industrial aluminum profile extrusion die as claimed in claim 1, wherein: the one end that singlechip (2) was kept away from to heat preservation shell (1) is installed shunt tubes (14), shunt tubes (14) and heating pipe (16) intercommunication, and air duct (15) are evenly installed in the outside of shunt tubes (14), air duct (15) all pass heat preservation shell (1), and air duct (15) keep away from the one end of shunt tubes (14) all with heating trachea (3) intercommunication.
5. The fracture-resistant industrial aluminum profile extrusion die as claimed in claim 1, wherein: twelve groups of nozzles (5) are arranged, and the included angle between every two adjacent groups of nozzles (5) is thirty degrees.
6. A fracture-resistant industrial aluminum profile extrusion die as claimed in claim 3, wherein: and rust-proof layers are arranged on the outer sides of the buffer springs (7).
7. The fracture-resistant industrial aluminum profile extrusion die as claimed in claim 2, wherein: the bottom of the fixing plate (6) close to one end of the heat preservation shell (1) is provided with a reinforcing plate, and one end of the reinforcing plate far away from the fixing plate (6) is connected with the heat preservation shell (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321455023.2U CN220347026U (en) | 2023-06-08 | 2023-06-08 | Anti-fracture industrial aluminum profile extrusion die |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321455023.2U CN220347026U (en) | 2023-06-08 | 2023-06-08 | Anti-fracture industrial aluminum profile extrusion die |
Publications (1)
Publication Number | Publication Date |
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CN220347026U true CN220347026U (en) | 2024-01-16 |
Family
ID=89478852
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202321455023.2U Active CN220347026U (en) | 2023-06-08 | 2023-06-08 | Anti-fracture industrial aluminum profile extrusion die |
Country Status (1)
Country | Link |
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CN (1) | CN220347026U (en) |
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2023
- 2023-06-08 CN CN202321455023.2U patent/CN220347026U/en active Active
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