CN220343412U - Dough sheet winding equipment for making bread dough of Chinese hamburger - Google Patents
Dough sheet winding equipment for making bread dough of Chinese hamburger Download PDFInfo
- Publication number
- CN220343412U CN220343412U CN202321850777.8U CN202321850777U CN220343412U CN 220343412 U CN220343412 U CN 220343412U CN 202321850777 U CN202321850777 U CN 202321850777U CN 220343412 U CN220343412 U CN 220343412U
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- rotating shaft
- dough
- motor
- shaft
- roll shaft
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- 238000004804 winding Methods 0.000 title claims abstract description 25
- 235000008429 bread Nutrition 0.000 title claims abstract description 16
- 235000015220 hamburgers Nutrition 0.000 title claims description 14
- 238000004140 cleaning Methods 0.000 claims abstract description 36
- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- 239000007921 spray Substances 0.000 claims description 9
- 235000013305 food Nutrition 0.000 abstract description 9
- 235000013312 flour Nutrition 0.000 description 8
- 239000004519 grease Substances 0.000 description 6
- 238000005406 washing Methods 0.000 description 5
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000010356 tongguan Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 244000287353 Crassocephalum crepidioides Species 0.000 description 1
- 206010016322 Feeling abnormal Diseases 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 235000011888 snacks Nutrition 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
Landscapes
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
The utility model relates to a dough sheet winding device for making a bread dough cake blank, which comprises a support, a first rotating shaft, a roll shaft, a first motor and a cleaning mechanism, wherein the support is provided with a first rotating shaft; the first rotating shaft is rotatably sleeved on the bracket and is in transmission connection with the first motor; the roll shaft is fixedly sleeved on the first rotating shaft, the roll shaft is in a truncated cone shape with a gradually-thinned cross section, and the roll shaft is obliquely arranged so that the lower surface of the roll shaft is horizontally arranged; the cleaning mechanism comprises a top plate, a second rotating shaft, a brush body and a second motor; the support is fixed with a sliding rail, the top plate is fixed with a corresponding sliding block, the second rotating shaft is rotationally sleeved in the support, and the second rotating shaft is in transmission connection with the second motor; the brush body is fixedly sleeved on the second rotating shaft, and the brush body is obliquely arranged so that the outer contour of the brush body is parallel to the outer surface of the roller shaft. The utility model relates to the technical field of food processing, and by introducing a cleaning mechanism and improving the design of a roll shaft, the automatic cleaning can be realized, the efficiency and the labor cost of cleaning work are reduced, and the sanitation level in food processing is improved.
Description
Technical Field
The utility model relates to the technical field of food processing, in particular to a dough sheet winding device for making a bread dough cake blank of a Chinese hamburger.
Background
The Chinese bread is one of the traditional Chinese snacks, and the characteristics of the bread are important in the preparation process. In particular, the flour cake of Tongguan Chinese hamburger is known as a unique thousand-layer structure. The flour cake of the Tongguan Chinese hamburger is subjected to a special manufacturing process, so that each flour sheet has a multilayer superposition effect, and the flour cake is fluffier and finer in taste due to the adoption of the multi-layer structure.
In order to realize the automatic production of Tongguan Chinese hamburger, dough sheet winding equipment becomes one of the key preparation processes. Dough sheet winding devices typically include rotating shafts, rollers, motors, etc., that wind the dough sheet into layers of thousands of layers through a specific power transmission and control system. During the winding process, the surface of the roll shaft needs to have a certain roughness so as to be able to firmly roll up the dough sheet and to form a multi-layered effect.
However, conventional roller designs present a challenge in that their surface roughness can lead to the attachment of grease, breading, etc. that can be troublesome to cleaning operations. In food sanitation standards and regulations, the cleanliness and hygiene requirements of food processing equipment are very stringent, including rolls in dough sheet winding equipment. Frequent cleaning is a critical step in ensuring food safety and hygiene.
Therefore, in order to solve the problems of the rough surface of the roller shaft and the difficulty in cleaning, it is necessary to design a winding apparatus having a self-cleaning device. The device can enable the roll shaft to enter a cleaning mode after the winding of the dough sheet is finished, and the roll shaft is automatically cleaned through a specific mechanical design and a transmission system, so that grease and dirt attached to the surface are removed.
The design scheme can ensure the cleanness and sanitation of the surface of the roll shaft and meet the requirements of food sanitation standards. By frequently cleaning the roll shafts, not only can food hygiene regulations be complied with, but also the product quality can be improved, and the health and safety of consumers can be ensured.
Based on this, it is necessary to study a dough winding device for making a dough sheet of a bread dough.
Disclosure of Invention
In view of the above, the utility model aims to provide a dough winding device for making a dough sheet by using a bread dough cake blank, which can effectively solve the problems that the roughness of the surface of a roll shaft is easy to adhere to dirt such as grease and flour scraps and is inconvenient to clean frequently, and improves the convenience of roll shaft cleaning.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
a dough sheet winding device for making a bread dough blank of a Chinese hamburger comprises a support, a first rotating shaft, a roller shaft, a first motor and a cleaning mechanism;
the first rotating shaft is rotatably sleeved on the bracket and is in transmission connection with the first motor; the roll shaft is fixedly sleeved on the first rotating shaft, the roll shaft is in a truncated cone shape with a gradually-thinned cross section, and the roll shaft is obliquely arranged so that the lower surface of the roll shaft is horizontally arranged;
the cleaning mechanism comprises a top plate, a second rotating shaft, a brush body and a second motor; a sliding rail is fixed on the support, a corresponding sliding block is fixed on the top plate, and the sliding block is sleeved in the sliding rail in a sliding way; the two sides of the top plate are fixedly provided with connecting plates, the second rotating shaft is rotatably sleeved in the connecting plates, the second motor is fixed on the top plate, and the second rotating shaft is in transmission connection with the second motor; the brush body is fixedly sleeved on the second rotating shaft, and the brush body is obliquely arranged so that the outer contour of the brush body is parallel to the outer surface of the roller shaft.
Further, the support includes upper beam and underbeam, the upper beam is fixed with the landing leg, the lateral wall of upper beam is fixed with the cardboard, opens on the cardboard has fan-shaped draw-in groove, and the underbeam up end is provided with the fastening card post with fan-shaped draw-in groove adaptation, the underbeam middle part rotates the below that sets up the upper beam and can fix a position through fastening card post and fan-shaped draw-in groove, and the both ends of underbeam are fixed with the curb plate, first pivot rotation suit is in the curb plate, first motor is fixed on the underbeam, the lower surface at the underbeam is fixed to the slide rail.
Further, the lower surface of the lower beam is fixedly provided with a screw seat, a screw is sleeved in the screw seat in a rotating mode, a screw motor is connected with the screw in a transmission mode, the screw motor is fixed on the lower beam, the upper surface of the top plate is fixedly provided with a corresponding screw sleeve, and the screw is in threaded connection with the screw sleeve.
Further, a water pipe is fixed on the lower beam, spray heads facing the roll shaft are arranged on the water pipe at intervals, and a water valve is arranged on a main road of the water pipe.
Further, the first rotating shaft is in transmission connection with the motor through a belt pulley, and the second rotating shaft is in transmission connection with an output shaft of the second motor through a coupler.
Further, the belt pulley is fixedly sleeved on one side of the thin end of the roller shaft of the first rotating shaft and is in transmission connection with the first motor.
The beneficial effects of the technical scheme are as follows:
(1) According to the utility model, the cleaning mechanism is introduced and the design of the roll shaft is improved, the guide rail is used for connecting the cleaning mechanism to the back of the roll shaft, when the roll shaft is rolled, the brush body can be removed from the roll shaft through the guide rail without interfering with the work of the roll shaft, when the roll shaft is not rolled, the brush body can be close to the roll shaft through the guide rail, and the second motor is opened for carrying out the joint rotation of the brush body and the roll shaft, so that the brush body can brush the roll shaft, the automatic cleaning of the surface of the roll shaft is realized, the roll shaft can be conveniently and effectively scrubbed, and the problems that the roughness of the surface of the roll shaft is easy to adhere to grease, flour and other dirt but inconvenient to clean frequently are effectively solved, and the convenience of the roll shaft cleaning is improved. The utility model improves the food sanitation quality and the cleanliness of the equipment, ensures the product quality and the health of consumers, reduces the frequency and the labor cost of cleaning work, and has remarkable beneficial effects.
(2) The support adopts the design of the upper beam and the lower beam, and the angle of the roller shaft and the dough sheet on the conveyor belt can be adjusted by adjusting the angle of the lower beam, so that the distance of the folds on the rolled thousand-level bar is adjusted, the processing precision is convenient to accurately control, the uniform technological parameters of the cake blank are ensured to be maintained, the quality control is facilitated, and the consistency of the quality and the taste of the cake blank is ensured.
(3) According to the utility model, the lead screw motor is adopted to control the lead screw to control the position of the cleaning mechanism, so that automatic operation of control can be realized, and by communicating the lead screw motor with the control system and using the integrated functional design, a worker can control the equipment to enter automatic cleaning only by selecting a cleaning mode, thereby improving the intelligent level of a workshop, reducing the operation requirement of the worker and saving manpower and training resources.
(4) The utility model adopts the design of the water pipe and the spray head, can provide water flow or washing water for washing while cleaning, is convenient for washing impurities such as flour scraps, grease and the like, can reduce the impurities from remaining on the brush body, and is convenient for cleaning work.
Drawings
FIG. 1 is a front three-dimensional schematic of the present utility model;
FIG. 2 is a rear three-dimensional schematic of the present utility model;
FIG. 3 is a side three-dimensional schematic view of the present utility model;
FIG. 4 is a schematic front view of the present utility model;
FIG. 5 is a left side view of FIG. 4;
FIG. 6 is an enlarged view of a portion of FIG. 4;
FIG. 7 is a sectional view of a roller assembly;
FIG. 8 is an assembled cross-sectional view of the brush body;
fig. 9 is an assembly view of the screw and the fitting.
Reference numerals: 1 is a support, 2 is a first rotating shaft, 3 is a roll shaft, 4 is a first motor, 5 is a top plate, 6 is a second rotating shaft, 7 is a brush body, 8 is a second motor, 9 is a slide rail, 10 is a slide block, 11 is a screw, 12 is a screw seat, 13 is a screw motor, 14 is a screw sleeve, 15 is a water pipe, 16 is a spray head, 17 is a water valve, 18 is a conveyor belt, 101 is an upper beam, 102 is a lower beam, 103 is a supporting leg, 104 is a clamping plate, 105 is a fan-shaped clamping groove, 106 is a fastening clamping column, 107 is a side plate, 201 is a belt pulley, 501 is a connecting plate, and 601 is a coupling.
Detailed Description
The utility model is described in further detail below with reference to the attached drawings and detailed description:
the embodiment aims to provide a dough sheet winding device for making a Chinese hamburger cake blank, which is mainly used for winding dough sheets to form a thousand-layer structure during processing of the Chinese hamburger cake blank, and aims to solve the problems that grease, flour scraps and other dirt are easy to adhere to the roughness of the surface of a roller shaft 3, but frequent cleaning is inconvenient.
A dough winding device for making bread dough of Chinese hamburger dough, as shown in figure 1, comprises a support 1, a first rotating shaft 2, a roll shaft 3, a first motor 4 and a cleaning mechanism;
the support 1 comprises an upper beam 101 and a lower beam 102, the upper beam 101 is fixedly provided with supporting legs 103, the supporting legs 103 are arranged on two sides of a conveyor belt, as shown in fig. 3, the side walls of the upper beam 101 are fixedly provided with clamping plates 104, fan-shaped clamping grooves 105 are formed in the clamping plates 104, threaded holes are formed in the upper end faces of the lower beam 102, fastening clamping columns 106 matched with the fan-shaped clamping grooves 105 are connected to the threaded holes in a threaded mode, the middle of the lower beam 102 is rotatably arranged below the upper beam 101, the circle centers of the fan-shaped clamping grooves 105 are arranged on the turning points of the lower beam 102, when the lower beam 102 rotates around the upper beam 101, the fastening clamping columns 106 can follow and move in the fan-shaped clamping grooves 105, the fastening clamping columns 106 are tightly clamped on the upper surfaces of the fan-shaped clamping grooves 105 through twisting, and accordingly the lower beam 102 is positioned and fixed, the angle of a piece on the conveyor belt is adjusted, and the distance between a wound thousand-layer of folds is controlled, the angle is larger, the folds are sparse, and the angle is smaller.
The both ends welding of underbeam 102 have curb plate 107, and the welding has the bearing on the curb plate 107, and first pivot 2 closely cooperates in the inner circle of bearing for the both ends of first pivot 2 rotate the suit respectively in both sides board 107, and first motor 4 bolt fastening is on underbeam 102, and slide rail 9 is fixed at the lower surface of underbeam 102.
The belt pulley 201 is fixedly sleeved on one side of the first rotating shaft 2, which is positioned at the thin end of the roll shaft 3, and is in transmission connection with the first motor 4; the fixed suit of roller 3 is on first pivot 2, and roller 3 is the round platform form that the cross section gradually becomes thin, and the lower surface that roller 3 slant was arranged makes roller 3 is the level and arranges, and the lower surface of roller 3 keeps fixed interval with the drive belt, and the surface of roller 3 is the roughness face, can upwards roll up the dough piece on the conveyer belt and form the stick-shaped, and roller 3 is certain angle with the dough piece for the dough piece that is rolled up into the stick-shaped can follow the thick head of roller 3 and remove next department processing place.
The cleaning mechanism comprises a top plate 5, a second rotating shaft 6, a brush body 7 and a second motor 8; the lower surface of the lower beam 102 is fixed with a slide rail 9, the upper surface of the top plate 5 is fixed with a corresponding slide block 10, and the slide block 10 is sleeved in the slide rail 9 in a sliding way; the two sides of the top plate 5 are fixedly provided with connecting plates 501, the connecting plates 501 on one side are welded with bearings, and the second rotating shaft 6 is tightly matched in the inner ring of the bearings, so that the second rotating shaft 6 is rotationally sleeved in the connecting plates 501, the connecting plates 501 on the other side are fixedly provided with second motors 8, and the second rotating shaft 6 is in transmission connection with output shafts of the second motors 8 through couplings 601; the brush body 7 is fixedly sleeved on the second rotating shaft 6, the brush body 7 is obliquely arranged so that the outer contour of the brush body 7 is parallel to the outer surface of the roller shaft 3, the brush body 7 can be in a bristle structure, a brush disc structure, a brush wheel structure and the like, and the embodiment adopts the cylindrical brush body 7 with the brush plate.
In order to realize the control of the operation table of the cleaning mechanism, a screw rod seat 12 is fixed on the lower surface of the lower beam 102, a screw rod 11 is rotatably sleeved on the screw rod seat 12, a screw rod motor 13 is connected to the screw rod 11 in a transmission manner, the screw rod motor 13 is fixed on the lower beam 102, a corresponding screw rod sleeve 14 is fixed on the upper surface of the top plate 5, the screw rod 11 is in threaded connection with the screw rod sleeve 14, and the screw rod motor 13 is connected with a control system.
In order to facilitate cleaning and improve the washing effect, a water pipe 15 is fixed on the lower beam 102, spray heads 16 facing the roll shafts 3 are arranged on the water pipe 15 at intervals, a water valve 17 is arranged on a trunk of the water pipe 15, the water valve 17 adopts an electric control valve and is connected with a control system, the water pipe 15 is communicated with tap water, and can also be communicated with a special washing water storage tank, but water pump assistance is needed; when the electric control valve is turned on, the water pipe 15 is filled with water and sprays water to the roll shaft 3 and the brush body 7 through the spray head 16 for flushing.
The specific workflow of this embodiment is: the conveyor belt continuously conveys the dough sheet, the roller shaft 3 continuously rolls up and winds the dough sheet into a rod shape, the dough sheet is always obliquely rolled into a rod-shaped structure due to the angle between the roller shaft 3 and the section of the dough sheet, and the rod-shaped structure moves along the axial direction of the roller shaft 3 and leaves the winding range from the thick end of the roller shaft 3 to enter the next stage of processing; when the equipment finishes the dough sheet winding work, a worker enables the equipment to enter an automatic cleaning function through a control panel, at the moment, a lead screw motor 13 can control a cleaning mechanism to move so as to enable a brush body 7 to be close to a roll shaft 3, the roll shaft 3 rotates normally, and the brush body 7 can reversely rotate with the roll shaft 3 under the control of a second motor 8 at the moment so as to enable the brush body 7 to continuously brush the surface of the roll shaft 3; at the same time, the electric control valve is opened, and the spray head 16 can spray water to the roll shaft 3 and the brush body 7 to assist the scouring work; when the flushing is finished, the first motor 4 and the second motor 8 stop rotating, the lead screw motor 13 can drive the cleaning mechanism to move so that the brush body 7 is far away from the roll shaft 3, the electric control valve is closed, and water spraying is stopped.
In the above embodiment, the support 1 is divided into the upper beam 101 and the lower beam 102 with adjustable angles, and in other embodiments, the support 1 is an integral structure without adjustment;
in the above embodiment, the screw rod 11 and the matched structure are provided to control the movement of the cleaning mechanism, in other embodiments, the cleaning mechanism can be moved by pushing the slide block 10 in the slide rail 9 without being provided;
in the above embodiment, the first rotating shaft 2 is in transmission connection with the motor through the belt pulley 201, the second rotating shaft 6 is in transmission connection with the output shaft of the second motor 8 through the coupling 601, and in other embodiments, a transmission mechanism such as a gear, a sprocket and the like can be also adopted.
Claims (6)
1. The dough sheet winding equipment for making the bread dough of the Chinese hamburger is characterized by comprising a support, a first rotating shaft, a roll shaft, a first motor and a cleaning mechanism;
the first rotating shaft is rotatably sleeved on the bracket and is in transmission connection with the first motor; the roll shaft is fixedly sleeved on the first rotating shaft, the roll shaft is in a truncated cone shape with a gradually-thinned cross section, and the roll shaft is obliquely arranged so that the lower surface of the roll shaft is horizontally arranged;
the cleaning mechanism comprises a top plate, a second rotating shaft, a brush body and a second motor; a sliding rail is fixed on the support, a corresponding sliding block is fixed on the top plate, and the sliding block is sleeved in the sliding rail in a sliding way; the two sides of the top plate are fixedly provided with connecting plates, the second rotating shaft is rotatably sleeved in the connecting plates, the second motor is fixed on the top plate, and the second rotating shaft is in transmission connection with the second motor; the brush body is fixedly sleeved on the second rotating shaft, and the brush body is obliquely arranged so that the outer contour of the brush body is parallel to the outer surface of the roller shaft.
2. The dough winding device for making bread dough of a Chinese hamburger dough of claim 1, wherein the dough winding device comprises: the support comprises an upper beam and a lower beam, the upper beam is fixedly provided with supporting legs, the side wall of the upper beam is fixedly provided with a clamping plate, a fan-shaped clamping groove is formed in the clamping plate, the upper end face of the lower beam is provided with a fastening clamping column matched with the fan-shaped clamping groove, the middle part of the lower beam is rotatably arranged below the upper beam and can be positioned through the fastening clamping column and the fan-shaped clamping groove, the two ends of the lower beam are fixedly provided with side plates, the first rotating shaft is rotatably sleeved in the side plates, the first motor is fixed on the lower beam, and the sliding rail is fixed on the lower surface of the lower beam.
3. The dough winding device for making bread dough of a Chinese hamburger dough of claim 2, wherein: the lower surface of the lower beam is fixedly provided with a screw seat, a screw is sleeved in the screw seat in a rotating way, a screw motor is connected with the screw in a transmission way, the screw motor is fixed on the lower beam, the upper surface of the top plate is fixedly provided with a corresponding screw sleeve, and the screw is in threaded connection with the screw sleeve.
4. A dough winding device for making dough pieces of a bread dough cake according to claim 2 or 3, characterized in that: the lower beam is fixedly provided with a water pipe, spray heads facing the roll shafts are arranged on the water pipe at intervals, and a water valve is arranged on a trunk of the water pipe.
5. A dough winding device for making dough of a bread dough of a Chinese hamburger according to any one of claims 1 to 3, wherein: the first rotating shaft is in transmission connection with the motor through a belt pulley, and the second rotating shaft is in transmission connection with an output shaft of the second motor through a coupler.
6. The dough winding device for making bread dough of claim 5, wherein: the belt pulley is fixedly sleeved on one side of the thin end of the roller shaft of the first rotating shaft and is in transmission connection with the first motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321850777.8U CN220343412U (en) | 2023-07-14 | 2023-07-14 | Dough sheet winding equipment for making bread dough of Chinese hamburger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321850777.8U CN220343412U (en) | 2023-07-14 | 2023-07-14 | Dough sheet winding equipment for making bread dough of Chinese hamburger |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220343412U true CN220343412U (en) | 2024-01-16 |
Family
ID=89482975
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321850777.8U Active CN220343412U (en) | 2023-07-14 | 2023-07-14 | Dough sheet winding equipment for making bread dough of Chinese hamburger |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220343412U (en) |
-
2023
- 2023-07-14 CN CN202321850777.8U patent/CN220343412U/en active Active
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