CN220341262U - Exhaust structure for single cell glue injection process - Google Patents
Exhaust structure for single cell glue injection process Download PDFInfo
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- CN220341262U CN220341262U CN202321995500.4U CN202321995500U CN220341262U CN 220341262 U CN220341262 U CN 220341262U CN 202321995500 U CN202321995500 U CN 202321995500U CN 220341262 U CN220341262 U CN 220341262U
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Abstract
Description
技术领域Technical field
本实用新型涉及单电池注胶工艺技术领域,具体涉及一种用于单电池注胶工艺的排气结构。The utility model relates to the technical field of single cell glue injection process, and specifically relates to an exhaust structure used in the single cell glue injection process.
背景技术Background technique
燃料电池是一种将燃料的化学能转换成电能的化学装置,它是继水力发电、热能发电和原子能发电之后的第四种发电技术。由于燃料电池是通过电化学反应把燃料的化学能转化成电能,不受卡诺循环效应的约束,因此效率极高。A fuel cell is a chemical device that converts the chemical energy of fuel into electrical energy. It is the fourth power generation technology after hydropower, thermal power and atomic power. Because fuel cells convert the chemical energy of fuel into electrical energy through electrochemical reactions and are not subject to the Carnot cycle effect, they are extremely efficient.
燃料电池结构单元中的单电池主要是由膜电极组件、阴极板和阳极板构成,其中膜电极组件是由质子交换膜、催化剂和气体扩散层组成,是化学反应发生场所;阴极板和阳极板是带有流道的金属极板,其主要作用是输送反应气体,同时收集和传导电流并排出反应产生的水和热量。The single cell in the fuel cell structural unit is mainly composed of a membrane electrode assembly, a cathode plate and an anode plate. The membrane electrode assembly is composed of a proton exchange membrane, a catalyst and a gas diffusion layer, and is the place where chemical reactions occur; cathode plates and anode plates It is a metal plate with flow channels. Its main function is to transport reaction gases, collect and conduct current, and discharge water and heat generated by the reaction.
然而在单电池密封注胶的过程中,流动的密封胶水因为塑件结构或模具设计上的各种阻碍,被分流地前进,并在一定位置相遇,导致气体被困入型腔内,如果不及时排除,或者气体不断产生,导致困气的地方无法充满,就会出现气穴,因此,在生产和制造的过程中需要考虑到单电池各个腔体如何保证密封胶均匀流动,不会产生气穴问题。However, in the process of single cell sealing and glue injection, the flowing sealing glue is diverted forward due to various obstacles in the plastic part structure or mold design, and meets at a certain position, causing the gas to be trapped in the mold cavity. If it is not Eliminate it in time, or the gas continues to be generated, causing the trapped gas area to be unable to be filled, and air pockets will appear. Therefore, during the production and manufacturing process, it is necessary to consider how to ensure that the sealant flows evenly in each cavity of the single cell without generating gas. hole problem.
如专利文献CN112701315A公开的非焊接式金属板单电池的密封结构及密封方法,提出了通过一体注胶形成密封圈的单电池方案,该方法用注胶替代焊接,提高了生产效率。但该方法在设计时并未考虑在极板设计注胶排气孔,这就可能在注胶过程出现气泡时,一定时间后注胶区域就会产生局部压力过大,超过注胶压力上限的现象,导致局部无法注胶成功,从而影响单电池的密封。For example, patent document CN112701315A discloses a sealing structure and sealing method for a non-welded metal plate single cell, which proposes a single cell solution that forms a sealing ring through integral glue injection. This method uses glue injection instead of welding, which improves production efficiency. However, the design of this method did not consider the design of glue injection vents on the electrode plates. This may cause excessive local pressure in the glue injection area after a certain period of time when bubbles appear during the glue injection process, exceeding the upper limit of the glue injection pressure. phenomenon, resulting in local failure to successfully inject glue, thus affecting the sealing of the single cell.
综上所述,现有的单电池采用注胶工艺的方式主要存在以下问题:To sum up, the existing single cells using the glue injection process mainly have the following problems:
1、单电池注胶密封胶的过程中容易出现气穴现象,单电池密封效果不能得到保证;1. Cavitation is prone to occur during the injection of sealant into single cells, and the sealing effect of single cells cannot be guaranteed;
2、单电池注胶密封胶的过程中不能及时排气会使整个注胶工艺的压力较高,工艺填充时间较长,所需锁模力较大,设备工艺成本较高;2. Failure to exhaust air in time during the process of injecting sealant into single cells will cause higher pressure in the entire injection process, longer process filling time, higher required clamping force, and higher equipment and process costs;
3、单电池注胶密封胶的过程中气体不能及时排除产生气泡,会导致注胶成型的密封胶条机械强度不够。3. During the process of injecting sealant into single cells, the gas cannot be eliminated in time to generate bubbles, which will lead to insufficient mechanical strength of the injection-molded sealant strip.
因此,有必要开发一种用于单电池注胶工艺的排气结构。Therefore, it is necessary to develop an exhaust structure for the single cell glue injection process.
实用新型内容Utility model content
本实用新型的目的是提供一种用于单电池注胶工艺的排气结构,在注胶工艺中,能将各腔室内的气体排除,以避免产生气穴现象。The purpose of this utility model is to provide an exhaust structure used in the glue injection process of a single cell. During the glue injection process, the gas in each chamber can be eliminated to avoid cavitation.
本实用新型所述的一种用于单电池注胶工艺的排气结构,其中,单电池包括单电池本体,所述单电池本体包括依次叠设在一起的阳极板、膜电极和阴极板;所述单电池本体上开设有多个注胶入口通道,并通过注胶入口通道注入密封胶到阳极板和膜电极形成的腔室、阴极板和膜电极形成的腔室中形成密封结构;排气结构包括:The utility model describes an exhaust structure for a single cell glue injection process, wherein the single cell includes a single cell body, and the single cell body includes an anode plate, a membrane electrode and a cathode plate that are stacked together in sequence; A plurality of glue injection inlet channels are provided on the single cell body, and sealant is injected into the chamber formed by the anode plate and the membrane electrode, and the chamber formed by the cathode plate and the membrane electrode through the glue injection inlet channel to form a sealing structure; Gas structures include:
设置在阳极板和阴极板中至少一个上的至少一个第一排气孔,以及开设在膜电极上且与第一排气孔相对应的第二排气孔;At least one first exhaust hole provided on at least one of the anode plate and the cathode plate, and a second exhaust hole opened on the membrane electrode and corresponding to the first exhaust hole;
所述第一排气孔位于腔室的一侧,所述第一排气孔通过第二排气孔与对应位置处的腔室相连通。The first exhaust hole is located on one side of the chamber, and the first exhaust hole is connected with the chamber at a corresponding position through the second exhaust hole.
可选地,在任意相邻两个注胶入口通道之间均设有第一排气孔,为注胶工艺过程中,空气的排除提供途径。Optionally, a first exhaust hole is provided between any two adjacent glue injection inlet channels to provide a way for air to be discharged during the glue injection process.
可选地,所述阳极板和膜电极形成的腔室与所述阴极板和膜电极形成的腔室呈上下对齐设置;便于注胶。Optionally, the chamber formed by the anode plate and the membrane electrode and the chamber formed by the cathode plate and the membrane electrode are arranged in a vertical alignment; this facilitates glue injection.
可选地,所述阳极板上设有朝远离膜电极方向凸起的密封槽;所述阳极板通过其上的密封槽与膜电极形成所述腔室;通过设置密封槽能够增加阳极板与胶的接触面积,从而提高了单电池的密封性和刚度。Optionally, the anode plate is provided with a sealing groove that protrudes in a direction away from the membrane electrode; the anode plate and the membrane electrode form the chamber through the sealing groove on the anode plate; by providing the sealing groove, the number of the anode plate and the membrane electrode can be increased The contact area of the glue improves the sealing and rigidity of the single cell.
可选地,所述阴极板上设有朝远离膜电极方向凸起的密封槽;所述阴极板通过其上的密封槽与膜电极形成所述腔室;通过设置密封槽能够增加阴极板与胶的接触面积,从而提高了单电池的密封性和刚度。Optionally, the cathode plate is provided with a sealing groove that protrudes in a direction away from the membrane electrode; the cathode plate and the membrane electrode form the chamber through the sealing groove on the cathode plate; by providing the sealing groove, the distance between the cathode plate and the membrane electrode can be increased The contact area of the glue improves the sealing and rigidity of the single cell.
可选地,所述注胶入口通道包括:Optionally, the glue injection inlet channel includes:
开设在阴极板上的第一孔;The first hole opened on the cathode plate;
开设在膜电极上的第二孔;a second hole opened on the membrane electrode;
以及开设在阳极板上的第三孔;and a third hole opened on the anode plate;
所述第一孔、第二孔和第三孔呈上下对齐设置;便于注胶,且能够确保密封结构为一体化结构。The first hole, the second hole and the third hole are arranged in an upward and downward alignment, which facilitates glue injection and ensures that the sealing structure is an integrated structure.
可选地,所述注胶入口通道包括:Optionally, the glue injection inlet channel includes:
开设在阴极板上的第一孔;The first hole opened on the cathode plate;
以及开设在膜电极上的第二孔;And a second hole opened on the membrane electrode;
所述第一孔和第二孔呈上下对齐设置;便于注胶,且能够确保密封结构为一体化结构。The first hole and the second hole are aligned up and down, which facilitates glue injection and ensures that the sealing structure is an integrated structure.
可选地,所述注胶入口通道包括:Optionally, the glue injection inlet channel includes:
开设在膜电极上的第二孔;a second hole opened on the membrane electrode;
以及开设在阳极板上的第三孔;and a third hole opened on the anode plate;
所述第二孔和第三孔呈上下对齐设置;便于注胶,且能够确保密封结构为一体化结构。The second hole and the third hole are aligned up and down, which facilitates glue injection and ensures that the sealing structure is an integrated structure.
可选地,所述第二排气孔的一端延伸到所述腔室中,所述第二排气孔的另一端延伸到第一排气孔的下方;便于将各腔室内的气体全部排除。Optionally, one end of the second exhaust hole extends into the chamber, and the other end of the second exhaust hole extends below the first exhaust hole; this facilitates the exhaustion of all gas in each chamber. .
可选地,所述第一排气孔开设在阴极板上;便于气体排除。Optionally, the first exhaust hole is opened on the cathode plate to facilitate gas removal.
本实用新型的有益效果:Beneficial effects of this utility model:
1.传统的注胶工艺的采用上下排气的方式,上下排气会发生溢胶现象,胶水穿过排气口区域后处理会影响单电池的良品率。本实用新型将排气结构设置在侧面,通过侧面排气,在密封胶条成形后将多余的胶条切掉,不会影响电池密封效果,且工艺成本低,实现性较高。1. The traditional glue injection process uses upper and lower exhaust. The upper and lower exhaust will cause glue overflow. Post-processing of the glue after passing through the exhaust port area will affect the yield rate of the single cell. The utility model arranges the exhaust structure on the side, exhausts air through the side, and cuts off the excess rubber strip after the sealing strip is formed, which will not affect the battery sealing effect, has low process cost and high realizability.
2.本实用新型的排气结构(包括第一排气孔和第二排气孔)有利于各个腔室连通,注胶开始时三层腔室(包括阳极板与膜电极之间的腔室、阴极板与膜电极之间的腔室以及阴极板与注胶模具之间的腔室)同时进胶,三腔内的气体由膜电极上的第二排气孔汇聚在一起后同时通过第一排气孔排除,因此不会产生气穴现象,大大提高了整个密封胶条的注胶质量以及机械强度。2. The exhaust structure of the utility model (including the first exhaust hole and the second exhaust hole) is conducive to the communication of each chamber. When the glue injection starts, the three-layer chamber (including the chamber between the anode plate and the membrane electrode , the cavity between the cathode plate and the membrane electrode, and the cavity between the cathode plate and the injection mold) are filled with glue at the same time. The gas in the three cavities is gathered together by the second exhaust hole on the membrane electrode and passes through the third cavity at the same time. One exhaust hole is eliminated, so cavitation will not occur, which greatly improves the injection quality and mechanical strength of the entire sealant strip.
附图说明Description of the drawings
图1为本实施例中排气结构的局部剖示图;Figure 1 is a partial cross-sectional view of the exhaust structure in this embodiment;
图2为本实施例中注胶入口通道处的局部剖示图之一(未注胶);Figure 2 is one of the partial cross-sectional views of the glue injection inlet channel in this embodiment (without glue injection);
图3为本实施例中注胶入口通道处的局部剖示图之二(未注胶);Figure 3 is the second partial cross-sectional view of the glue injection inlet channel in this embodiment (without glue injection);
图4为本实施例中注胶入口通道处的局部剖示图之三(未注胶);Figure 4 is the third partial cross-sectional view of the glue injection inlet channel in this embodiment (without glue injection);
图5为图2在注胶后的示意图;Figure 5 is a schematic diagram of Figure 2 after glue injection;
图6为本实施例中单电池本体的结构示意图;Figure 6 is a schematic structural diagram of the single cell body in this embodiment;
图中:1、阴极板,2、膜电极,3、阳极板,4、第一排气孔,5、第二排气孔,6、密封槽,7、腔室,8、单电池本体,9、第一孔,10、第二孔,11、第三孔,12、密封结构;In the picture: 1. Cathode plate, 2. Membrane electrode, 3. Anode plate, 4. First exhaust hole, 5. Second exhaust hole, 6. Sealing groove, 7. Chamber, 8. Single cell body, 9. The first hole, 10. The second hole, 11. The third hole, 12. Sealing structure;
图1中的箭头表示气体排除的方向。The arrows in Figure 1 indicate the direction of gas removal.
具体实施方式Detailed ways
以下将参照附图和优选实施例来说明本实用新型技术方案的实施方式,本领域技术人员可由本说明书中所揭露的内容轻易地了解本实用新型的其他优点与功效。本实用新型还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本实用新型的精神下进行各种修饰或改变。应当理解,优选实施例仅为了说明本实用新型,而不是为了限制本实用新型的保护范围。The implementation of the technical solution of the present invention will be described below with reference to the accompanying drawings and preferred embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations. Various details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be understood that the preferred embodiments are only for illustrating the present invention and are not intended to limit the protection scope of the present invention.
如图1至图6所示,本实施例中,一种用于单电池注胶工艺的排气结构,其中,单电池包括单电池本体8,所述单电池本体8包括依次叠设在一起的阳极板3、膜电极2和阴极板1;所述单电池本体8上开设有多个注胶入口通道,并通过注胶入口通道注入密封胶到阳极板3和膜电极2形成的腔室7、阴极板1和膜电极2形成的腔室7中形成密封结构12(在注胶工艺中,阴极板1与注胶模具之间的腔室与这两个腔室7同时一起注胶,即形成包括有水腔密封圈、阴极面密封圈、阳极面密封圈和多个密封连接结构的一体化密封结构)。排气结构包括:设置在阳极板3和阴极板1中至少一个(包括第一排气孔4只设置在阳极板3上,或第一排气孔4只设置在阴极板1上,或第一排气孔4在阳极板3和阴极板1均设置这三种情况)上的至少一个第一排气孔4,以及开设在膜电极2上且与第一排气孔相对应的第二排气孔5;所述第一排气孔位于腔室7的一侧,所述第一排气孔通过第二排气孔5与对应位置处的腔室7相连通。As shown in Figures 1 to 6, in this embodiment, an exhaust structure is used for a single cell glue injection process, in which the single cell includes a single cell body 8, and the single cell body 8 includes two parts stacked together in sequence. The anode plate 3, the membrane electrode 2 and the cathode plate 1; the single cell body 8 is provided with a plurality of glue injection inlet channels, and the sealant is injected into the chamber formed by the anode plate 3 and the membrane electrode 2 through the glue injection inlet channels. 7. A sealing structure 12 is formed in the cavity 7 formed by the cathode plate 1 and the membrane electrode 2 (during the glue injection process, the cavity between the cathode plate 1 and the glue injection mold is injected with glue at the same time as the two chambers 7, That is, an integrated sealing structure including a water chamber sealing ring, a cathode surface sealing ring, an anode surface sealing ring and multiple sealing connection structures is formed). The exhaust structure includes: provided on at least one of the anode plate 3 and the cathode plate 1 (including the first exhaust hole 4 being provided only on the anode plate 3, or the first exhaust hole 4 being provided only on the cathode plate 1, or the first exhaust hole 4 being provided only on the cathode plate 1, or An exhaust hole 4 is provided on both the anode plate 3 and the cathode plate 1 (in these three cases) at least one first exhaust hole 4 is provided on the membrane electrode 2 and corresponds to the first exhaust hole. Exhaust hole 5; the first exhaust hole is located on one side of the chamber 7, and the first exhaust hole is connected with the chamber 7 at the corresponding position through the second exhaust hole 5.
如图1所示,本实施例中,将第一排气孔4设置在侧面,通过侧面排气,该排气结构(包括第一排气孔4和第二排气孔5)有利于各个腔室连通,注胶开始时三层腔室(包括阳极板与膜电极之间的腔室、阴极板与膜电极之间的腔室以及阴极板与注胶模具之间的腔室)同时进胶,三腔气体由膜电极出气通道汇聚在一起同时排除,因此不会产生气穴现象,大大提高了整个密封胶条的注胶质量以及机械强度。另外,由于第一排气孔4设置在侧面,在密封胶条成形后将多余的胶条切掉,不会影响电池密封效果,且工艺成本低,实现性较高。As shown in Figure 1, in this embodiment, the first exhaust hole 4 is arranged on the side to exhaust air through the side. This exhaust structure (including the first exhaust hole 4 and the second exhaust hole 5) is beneficial to each The chambers are connected. When the glue injection starts, the three chambers (including the chamber between the anode plate and the membrane electrode, the chamber between the cathode plate and the membrane electrode, and the chamber between the cathode plate and the injection mold) are processed simultaneously. Glue, the three-cavity gases are gathered together by the membrane electrode outlet channel and eliminated simultaneously, so cavitation will not occur, which greatly improves the glue injection quality and mechanical strength of the entire sealing strip. In addition, since the first exhaust hole 4 is provided on the side, the excess rubber strip can be cut off after the sealing strip is formed, which will not affect the battery sealing effect, and the process cost is low and the realizability is high.
本实施例中,在任意相邻两个注胶入口通道之间均设有第一排气孔4,为注胶工艺过程中,空气的排除提供途径。In this embodiment, a first exhaust hole 4 is provided between any two adjacent glue injection inlet channels to provide a way for air to be discharged during the glue injection process.
如图1至图5所示,本实施例中,所述阳极板3和膜电极2形成的腔室7与所述阴极板和膜电极2形成的腔室7呈上下对齐设置;便于注胶。As shown in Figures 1 to 5, in this embodiment, the chamber 7 formed by the anode plate 3 and the membrane electrode 2 and the chamber 7 formed by the cathode plate and the membrane electrode 2 are aligned up and down; it is convenient for glue injection. .
如图1至图5所示,本实施例中,所述阳极板3上设有朝远离膜电极2方向凸起的密封槽6;所述阳极板3通过其上的密封槽6与膜电极2形成所述腔室7;通过设置密封槽6能够增加阳极板3与胶的接触面积,从而提高了单电池的密封性和刚度。As shown in Figures 1 to 5, in this embodiment, the anode plate 3 is provided with a sealing groove 6 protruding in a direction away from the membrane electrode 2; the anode plate 3 communicates with the membrane electrode through the sealing groove 6 on the anode plate 3. 2 to form the chamber 7; by setting the sealing groove 6, the contact area between the anode plate 3 and the glue can be increased, thereby improving the sealing performance and rigidity of the single cell.
如图1至图5所示,本实施例中,所述阴极板1上设有朝远离膜电极2方向凸起的密封槽6;所述阴极板1通过其上的密封槽6与膜电极2形成所述腔室7;通过设置密封槽6能够增加阴极板1与胶的接触面积,从而提高了单电池的密封性和刚度。As shown in Figures 1 to 5, in this embodiment, the cathode plate 1 is provided with a sealing groove 6 protruding in a direction away from the membrane electrode 2; the cathode plate 1 communicates with the membrane electrode through the sealing groove 6 on the cathode plate 1 2 to form the chamber 7; by setting the sealing groove 6, the contact area between the cathode plate 1 and the glue can be increased, thereby improving the sealing performance and rigidity of the single cell.
如图2和图5所示,一实例中,所述注胶入口通道包括开设在阴极板1上的第一孔9;开设在膜电极2上的第二孔10;以及开设在阳极板3上的第三孔11;所述第一孔9、第二孔10和第三孔11呈上下对齐设置;便于注胶,且能够确保密封结构为一体化结构。As shown in Figures 2 and 5, in one example, the glue injection inlet channel includes a first hole 9 opened on the cathode plate 1; a second hole 10 opened on the membrane electrode 2; and a first hole 9 opened on the anode plate 3 The third hole 11 on the top; the first hole 9, the second hole 10 and the third hole 11 are aligned up and down; it is convenient for glue injection and can ensure that the sealing structure is an integrated structure.
如图4所示,一实例中,所述注胶入口通道包括开设在阴极板3上的第一孔9;以及开设在膜电极2上的第二孔10;所述第一孔9和第二孔10呈上下对齐设置;便于注胶,且能够确保密封结构为一体化结构。As shown in Figure 4, in one example, the glue injection inlet channel includes a first hole 9 opened on the cathode plate 3; and a second hole 10 opened on the membrane electrode 2; the first hole 9 and the second hole 10 are opened on the membrane electrode 2; The two holes 10 are aligned up and down, which facilitates glue injection and ensures that the sealing structure is an integrated structure.
如图3所示,一实例中,所述注胶入口通道包括开设在膜电极2上的第二孔10;以及开设在阳极板3上的第三孔11;所述第二孔10和第三孔11呈上下对齐设置;便于注胶,且能够确保密封结构为一体化结构。As shown in Figure 3, in one example, the glue injection inlet channel includes a second hole 10 opened on the membrane electrode 2; and a third hole 11 opened on the anode plate 3; the second hole 10 and the third hole 11 are opened on the anode plate 3; The three holes 11 are aligned up and down, which facilitates glue injection and ensures that the sealing structure is an integrated structure.
如图1所示,本实施例中,所述第二排气孔5的一端延伸到所述腔室中,所述第二排气孔5的另一端延伸到第一排气孔4的下方;确保每个腔室的连通,使气体能够顺利排除到单电池外。As shown in FIG. 1 , in this embodiment, one end of the second exhaust hole 5 extends into the chamber, and the other end of the second exhaust hole 5 extends below the first exhaust hole 4 ; Ensure the connectivity of each chamber so that gas can be smoothly discharged out of the single cell.
如图1所示,本实施例中,所述第一排气孔4开设在阴极板1上;便于气体排除。As shown in Figure 1, in this embodiment, the first exhaust hole 4 is opened on the cathode plate 1 to facilitate gas removal.
上述各实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present utility model, but the implementation of the present utility model is not limited by the above-mentioned embodiments. Any other changes, modifications, modifications, etc. may be made without departing from the spirit and principle of the present utility model. Substitution, combination, and simplification should all be equivalent replacement methods, and are all included in the protection scope of the present utility model.
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