CN220336082U - Siphon drainage device suitable for in waste water station - Google Patents

Siphon drainage device suitable for in waste water station Download PDF

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Publication number
CN220336082U
CN220336082U CN202321867063.8U CN202321867063U CN220336082U CN 220336082 U CN220336082 U CN 220336082U CN 202321867063 U CN202321867063 U CN 202321867063U CN 220336082 U CN220336082 U CN 220336082U
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pipe
siphon
breaking
water
drainage device
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CN202321867063.8U
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刘佳
康丽
周苗苗
陈彬
贾春鹏
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China Electronics System Engineering No2 Construction Co ltd
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China Electronics System Engineering No2 Construction Co ltd
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Abstract

The utility model discloses a siphon drainage device suitable for a waste water station, which is arranged between an underground uniform pool and an overground finished product pool; the siphon drainage device comprises a siphon ascending pipe, a siphon descending pipe, a siphon auxiliary pipe, an exhaust pipe and a siphon breaking pipe; one end of the siphon ascending pipe is communicated with a drain pipe of the pool, the other end of the siphon ascending pipe is communicated with the siphon descending pipe, the joint of the siphon ascending pipe and the siphon descending pipe is spliced into an inverted U-shaped bent pipe, one end of the siphon auxiliary pipe is connected to the pipe top of the inverted U-shaped bent pipe, and the other end of the siphon auxiliary pipe is simultaneously communicated with the exhaust pipe and the siphon breaking pipe; the exhaust pipe is connected with an external cleaning vacuum system, and is provided with an exhaust electromagnetic valve and a drainer; the tail end of the siphon breaking pipe is provided with a siphon breaking bucket which is arranged at the lowest water level of the equalization tank, and the siphon breaking pipe is also provided with a normally open ball valve I; the siphon down pipe is communicated with a water inlet pipe of the finished product pool, and a liquid level valve and a block valve are arranged on the water inlet pipe.

Description

Siphon drainage device suitable for in waste water station
Technical Field
The utility model relates to a siphon drainage device suitable for a waste water station.
Background
In the Integrated Circuit (IC) chip industry, the production process is complex, various process wastewater can be generated, and the property difference of the discharged wastewater is also large, so that different treatment processes are required. In a wastewater station in the Integrated Circuit (IC) chip industry, wastewater firstly enters a wastewater equalization tank to uniform water quality, and the inflow rate and concentration are regulated, wherein the retention time is generally 4-8 h. And the blended wastewater enters a downstream reaction tank or a regulating tank from the equalization tank.
In the prior art, a pump set is generally adopted to lift the blended wastewater from a equalization tank to a downstream reaction tank or a regulating tank, and a liquid level control pump set is adopted to control start and stop. The problems with lifting with pump sets are: (1) The energy is not saved, the noise is high, the requirement on the installation quality of the pipeline is high, and water leakage is easy to occur; (2) The liquid level control pump set is used for starting and stopping, the operation or control is relatively complex, and the cost is high; (3) When a common pump set is adopted, the ground height of the pump set area needs to be considered in relation with the level of the equalization tank, namely the invalid water level in the equalization tank and the occupied area of the pump set need to be considered; (4) When the self-priming pump set is adopted, water is needed for starting for the first time, the operation is relatively complex, and the automation is inconvenient; the sealing requirement of the water inlet pipeline is high, and air cannot be sucked into the pump body; the water level of the self-priming pump is not too low, otherwise the effective suction stroke of the self-priming pump is exceeded.
Disclosure of Invention
The utility model aims to: the utility model aims to provide a siphon drainage device suitable for a waste water station, which utilizes the siphon principle to lift waste water arranged in underground homo-and tanks into a finished product tank on the ground, so that the occupied space of equipment is effectively reduced, and the cost and the energy are reduced.
The technical scheme is as follows: the siphon drainage device is arranged between an underground uniform pool and an overground finished product pool; the siphon drainage device comprises a siphon ascending pipe, a siphon descending pipe, a siphon auxiliary pipe, an exhaust pipe and a siphon breaking pipe; one end of the siphon ascending pipe is communicated with a drain pipe of the pool, the other end of the siphon ascending pipe is communicated with the siphon descending pipe, the joint of the siphon ascending pipe and the siphon descending pipe is spliced into a U-shaped bent pipe with a downward opening, one end of the siphon auxiliary pipe is connected to the pipe top of the inverted U-shaped bent pipe, and the other end of the siphon auxiliary pipe is simultaneously communicated with the exhaust pipe and the siphon breaking pipe; the exhaust pipe is connected with an external cleaning vacuum system, and is provided with an exhaust electromagnetic valve and a drainer; the tail end of the siphon breaking pipe is provided with a siphon breaking bucket, the siphon breaking bucket is positioned at the lowest water level of the pool, and the siphon breaking pipe is also provided with a normally open ball valve I; the siphon down pipe is communicated with a water inlet pipe of the finished product pool, and a liquid level valve and a block valve are arranged on the water inlet pipe.
The height of the water outlet of the water inlet pipe is lower than the height of the vertex of the inverted U-shaped bent pipe, and the height refers to the height relative to the same horizontal plane.
The device further comprises an emergency siphon damage pipe communicated with the siphon auxiliary pipe, and a normally closed ball valve II is arranged on the emergency siphon damage pipe.
And the exhaust pipe is also provided with a vacuum sensor.
The drainer comprises a water storage cavity, wherein the water storage cavity comprises an air inlet, an air outlet arranged at the top and a water outlet arranged at the bottom, and an electromagnetic valve is arranged at the water outlet; the water storage cavity is internally provided with a water receiver between the air inlet and the air outlet, and the water storage cavity is internally provided with a liquid level sensor II. The water collector can prevent waste water from entering the factory cleaning vacuum system; under the action of vacuum suction, water in the air flows upwards in the drainer, when the water passes through the drainer, the water is adhered to the drainer and gradually accumulated, and when the gravity of the formed water drops is greater than the adhesion force, the water drops fall down.
The siphon breaking bucket comprises a bucket body and a communicating pipe which is fixed on the bucket body and is used for communicating the inner cavity of the bucket with the outside of the bucket body; the bucket body is fixed on the siphon breaking pipe through the connecting frame; the communicating pipe is an inverted U-shaped pipe, the height of the tail end opening of the siphon breaking pipe is not lower than the height of the opening of the communicating pipe, and the height refers to the height relative to the bottom plane of the pond.
Wherein, liquid level sensor I and breather valve are also arranged in the equalization pond.
The device further comprises a PLC control box, and a liquid level sensor I, an air extraction electromagnetic valve, a vacuum sensor, a liquid level sensor II, an electromagnetic valve, a liquid level valve, a ball valve I and a ball valve II are all connected with the PLC control box.
The beneficial effects are that: the utility model utilizes the vacuum cleaning system in the factory to form negative pressure in the communicating pipe, and then the waste water in the underground uniform tank is lifted into the finished product tank on the ground based on the siphon principle, thereby saving energy, and saving the running cost and occupied space of the pump set; when the liquid level is high, the IC factory cleaning vacuum system is used for sucking the drainage pipeline to form negative pressure, so that the siphon drainage effect is achieved; and when the liquid level is low, the siphon state of the bucket is stopped by utilizing the siphon breaking bucket.
Drawings
FIG. 1 is a schematic view of a siphon drain apparatus according to the present utility model in a set position;
FIG. 2 is a schematic diagram of a siphon drain apparatus according to the present utility model;
FIG. 3 is a schematic view of the structure of a siphon break bucket;
fig. 4 is a schematic structural view of the drainer.
Detailed Description
As shown in fig. 1, the wastewater and the pool a12 are arranged underground, and various types of wastewater in the process area are collected through gravity flow; the wastewater treatment system adopts a finished product pool B to be arranged on the ground; the siphon drainage device C of the utility model is utilized to drain the blended wastewater from the equalization tank 12 to a downstream reaction tank or an adjusting tank 14, thereby reducing the cost, saving the energy and saving the occupied space of equipment.
As shown in fig. 2, the utility model is applicable to a siphon drainage device in a waste water station, and comprises a siphon ascending pipe 8, a siphon descending pipe 9, a siphon auxiliary pipe 3, an exhaust pipe 4 and a siphon breaking pipe 5; one end of the siphon ascending pipe 8 is communicated with the drain pipe 7 which is both communicated with the pool 12, the other end of the siphon ascending pipe 8 is communicated with the siphon descending pipe 9, a U-shaped bent pipe 13 (inverted U-shaped bent pipe) with a downward opening is spliced at the joint of the siphon ascending pipe 8 and the siphon descending pipe 9, one end of the siphon auxiliary pipe 3 is connected to the pipe top of the inverted U-shaped bent pipe 13, and the other end of the siphon auxiliary pipe 3 is simultaneously communicated with the exhaust pipe 4, the siphon breaking pipe 5 and the emergency siphon breaking pipe 6; the exhaust pipe 4 is connected with an external cleaning vacuum system (self-contained in a factory of the waste water station), and an exhaust electromagnetic valve 41, a vacuum sensor 42 and a drainer 43 are arranged on the exhaust pipe 4; the tail end of the siphon breaking pipe 5 is provided with a siphon breaking bucket 52, the siphon breaking bucket 52 is arranged at the lowest water level of the pool, and the siphon breaking pipe 5 is also provided with a normally open ball valve I51; the emergency siphon break pipe 6 is provided with a normally closed ball valve II61; the siphon down pipe 9 is communicated with a water inlet pipe 10 of a reaction tank or a regulating tank 14, and a liquid level valve 101 and a block valve 102 are arranged on the water inlet pipe 10. A breather valve 1 and a liquid level sensor I2 are also arranged in the tank 12.
The inner diameters of the siphon auxiliary pipe 3, the exhaust pipe 4 and the siphon breaking pipe 5 are basically consistent, the inner diameters of the siphon rising pipe 8 and the siphon falling pipe 9 are consistent, and the inner diameter of the siphon auxiliary pipe 3 is 1/100 of the inner diameter of the siphon rising pipe 8.
Wherein, the height of the water outlet of the water inlet pipe 10 is lower than the height at the vertex of the inverted U-shaped bent pipe, and the height refers to the height relative to the same horizontal plane (ground), so that the water is pumped to the U-shaped bent pipe 13 by vacuumizing, and the water at the U-shaped bent pipe 13 automatically flows into the reaction tank or the regulating tank 14 through the water inlet pipe 10 based on the siphon principle.
As shown in fig. 3, the siphon break bucket 52 includes a bucket body 521 and a communicating pipe 522 fixed to the bucket body 521 for communicating the bucket interior chamber with the outside of the bucket body; the bucket 521 is fixed on the siphon break pipe 5 through a connecting frame 523; communication pipe 522 is an inverted U-shaped pipe, and the height of the end opening of siphon break pipe 5 is not lower than the height of the opening of communication pipe 522, where the height refers to the height relative to the same horizontal plane (both the pool bottom plane).
When the siphon breaking pipe 5 sucks water stored in the siphon breaking bucket 52, the interval time for refilling the water stored in the water bucket body 521 after being pumped out directly influences the siphon breaking degree, and when the water level in the tank 12 is lowered below the edge of the siphon breaking bucket 52, the waste water in the tank can still flow into the siphon breaking bucket 52 through the small siphons (communicating pipes 522) at the two sides. When the liquid level in the tank 12 is reduced to the lowest level, namely the wastewater level outside the siphon break bucket body 521 is reduced below the small siphon pipe orifice, the siphon break bucket 52 stops water inflow; after the siphon break pipe 5 evacuates the water stored in the bucket body 521 quickly, the pipe orifice of the siphon break pipe 5 exposes the air inlet, the siphon ascending pipe 8 stops draining, and the water level of the wastewater in the pool begins to rise. When the small siphon pipe orifices at the two sides of the breaking bucket rise to the pipe top to fill water into the breaking bucket, a certain time is needed, so that enough air enters the siphon breaking pipe 5 to thoroughly break the siphon.
The siphon drainage device needs to be connected with the siphon breaking bucket 52, and when the liquid level is low, the siphon breaking bucket 52 is utilized to terminate the siphon state, the siphon breaking bucket is a key component for breaking the siphon and finishing the water inlet of the finished product pool on the ground, and the installation position of the siphon breaking bucket 52 determines the lowest water level in the underground and the pool 12.
As shown in fig. 4, the drainer 43 includes a water storage cavity 431, and the water storage cavity 431 includes an air inlet, an air outlet provided at the top, and a water outlet provided at the bottom, where an electromagnetic valve 433 is provided; the water receiver 11 is arranged between the air inlet and the air outlet in the water storage cavity 431, and the liquid level sensor II432 is also arranged in the water storage cavity 431. The water receiver 11 can prevent waste water from entering a vacuum cleaning system in a factory; under the vacuum suction, water in the air flows upward in the drainer 43, and when passing through the water collector 11, the water is adhered to the water collector 11, gradually accumulates, and when the gravity of the formed water drops is greater than the adhesion force, the water drops fall. When the liquid level in the drainer 43) rises, the liquid level sensor II432 detects that the highest water level is reached, the electromagnetic valve 433 is opened, the waste water in the drainer 43 is discharged, and when the liquid level sensor II432 detects that the liquid level is lowered to the lowest water level, the electromagnetic valve 433 is closed, and the vacuum degree is prevented from being damaged after the waste water is discharged completely.
The siphon drainage device also comprises a PLC control box, and a liquid level sensor I2, an air extraction electromagnetic valve 41, a vacuum sensor 42, a liquid level sensor II432, an electromagnetic valve 433, a liquid level valve 101, a ball valve I51 and a ball valve II61 are all connected with the PLC control box.
After all waste water in the process area is collected by gravity flow from the tank 12, the liquid level in the tank rises, when the liquid level sensor I2 in the tank detects that the water level in the tank 12 reaches the highest water level, an air suction electromagnetic valve 41 on an air suction pipe 4 in a siphon drainage device C is opened, a valve on a water inlet pipe 10 is closed, a ball valve II61 is in a closed state, a ball valve I51 is in an open state, an electromagnetic valve 433 is in a closed state, a drain pipe 7 and a siphon lifting pipe 8 are sucked through an IC factory cleaning vacuum system to form negative pressure, and therefore waste water and waste water in the tank 12 enter an overground finished product tank 14 through the drain pipe 7, the siphon lifting pipe 8, a siphon descending pipe 9 and the water inlet pipe 10; the vacuum sensor 42 on the exhaust pipe 4 detects the vacuum degree in the pipe in real time; the waste water entering the exhaust pipe 4 in the pumping process is stored in the buffer volume (the water storage cavity 431) in the drainer 43, and when the liquid level sensor II432 in the drainer 43 detects that the highest water level is reached, the electromagnetic valve 433 is opened to drain the waste water in the drainer 43 to the equalization tank 12; the air pressure in the basin 12 is maintained by the breather valve 1 during both water intake and water discharge. When the liquid level in the upper finished product pool 14 reaches the highest level, the water inlet is automatically closed by the liquid level valve 101 or manually closed by the block valve 102, and the air extraction electromagnetic valve 41 on the air extraction pipe 4 is closed. In the process of discharging the wastewater from the equalization tank 12 to the downstream finished product tank 14, if an emergency working condition occurs, the air suction electromagnetic valve 41 on the air suction pipe 4 is immediately closed, the ball valve II61 is opened to destroy the siphon state, and the water discharge can be immediately stopped.

Claims (8)

1. A siphon drainage device suitable for in waste water station, its characterized in that: the siphon drainage device is arranged between the underground uniform pond (12) and the overground finished product pond (14); the siphon drainage device comprises a siphon ascending pipe (8), a siphon descending pipe (9), a siphon auxiliary pipe (3), an exhaust pipe (4) and a siphon breaking pipe (5); one end of the siphon ascending pipe (8) is communicated with a drain pipe (7) which is both communicated with the pool (12), the other end of the siphon ascending pipe (8) is communicated with the siphon descending pipe (9), the joint of the siphon ascending pipe (8) and the siphon descending pipe (9) is spliced into a U-shaped bent pipe with a downward opening, one end of the siphon auxiliary pipe (3) is connected to the pipe top of the inverted U-shaped bent pipe, and the other end of the siphon auxiliary pipe (3) is simultaneously communicated with the exhaust pipe (4) and the siphon breaking pipe (5); the exhaust pipe (4) is connected with an external cleaning vacuum system, and an exhaust electromagnetic valve (41) and a drainer (43) are arranged on the exhaust pipe (4); the tail end of the siphon breaking pipe (5) is provided with a siphon breaking bucket (52), the siphon breaking bucket (52) is positioned at the lowest water level of the pool, and the siphon breaking pipe (5) is also provided with a normally open ball valve I (51); the siphon down pipe (9) is communicated with a water inlet pipe (10) of the finished product pool (14), and a liquid level valve (101) and a block valve (102) are arranged on the water inlet pipe (10).
2. Siphon drainage device suitable for use in waste stations according to claim 1, characterized in that: the height of the water outlet of the water inlet pipe (10) is lower than the height at the vertex of the inverted U-shaped elbow, and the height refers to the height relative to the ground.
3. Siphon drainage device suitable for use in waste stations according to claim 1, characterized in that: the siphon device further comprises an emergency siphon breaking pipe (6) communicated with the siphon auxiliary pipe (3), and a normally closed ball valve II (61) is arranged on the emergency siphon breaking pipe (6).
4. Siphon drainage device suitable for use in waste stations according to claim 1, characterized in that: and the exhaust pipe (4) is also provided with a vacuum sensor (42).
5. Siphon drainage device suitable for use in waste stations according to claim 1, characterized in that: the drainer (43) comprises a water storage cavity (431), the water storage cavity (431) comprises an air inlet, an air outlet arranged at the top and a water outlet arranged at the bottom, and an electromagnetic valve (433) is arranged at the water outlet; a water receiver (11) is arranged between the air inlet and the air outlet in the water storage cavity (431), and a liquid level sensor II (432) is also arranged in the water storage cavity (431).
6. Siphon drainage device suitable for use in waste stations according to claim 1, characterized in that: the siphon breaking bucket (52) comprises a bucket body (521), and a communicating pipe (522) which is fixed on the bucket body (521) and is used for communicating the inner cavity of the bucket with the outside of the bucket body; the bucket body (521) is fixed on the siphon breaking pipe (5) through a connecting frame (523); the communicating pipe (522) is an inverted U-shaped pipe, and the height of the tail end opening of the siphon break pipe (5) is not lower than the height of the opening of the communicating pipe (522), wherein the height refers to the height relative to the bottom plane of the pond.
7. Siphon drainage device suitable for use in waste stations according to claim 1, characterized in that: a liquid level sensor I (2) is arranged in the equalization tank (12).
8. Siphon drainage device suitable for use in waste stations according to claim 1, characterized in that: still include PLC control box, liquid level sensor I (2), bleed solenoid valve (41), vacuum sensor (42), liquid level sensor II (432), solenoid valve (433), liquid level valve (101), ball valve I (51) and ball valve II (61) all are connected with the PLC control box.
CN202321867063.8U 2023-07-17 2023-07-17 Siphon drainage device suitable for in waste water station Active CN220336082U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321867063.8U CN220336082U (en) 2023-07-17 2023-07-17 Siphon drainage device suitable for in waste water station

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321867063.8U CN220336082U (en) 2023-07-17 2023-07-17 Siphon drainage device suitable for in waste water station

Publications (1)

Publication Number Publication Date
CN220336082U true CN220336082U (en) 2024-01-12

Family

ID=89448332

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321867063.8U Active CN220336082U (en) 2023-07-17 2023-07-17 Siphon drainage device suitable for in waste water station

Country Status (1)

Country Link
CN (1) CN220336082U (en)

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