CN220331280U - Mining rail-mounted inspection robot - Google Patents
Mining rail-mounted inspection robot Download PDFInfo
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- CN220331280U CN220331280U CN202322001812.5U CN202322001812U CN220331280U CN 220331280 U CN220331280 U CN 220331280U CN 202322001812 U CN202322001812 U CN 202322001812U CN 220331280 U CN220331280 U CN 220331280U
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- inspection device
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- 238000007689 inspection Methods 0.000 title claims abstract description 85
- 238000005065 mining Methods 0.000 title claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims abstract description 12
- 230000008054 signal transmission Effects 0.000 claims description 6
- 238000012544 monitoring process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 10
- 230000002159 abnormal effect Effects 0.000 description 9
- 239000003245 coal Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
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Abstract
The utility model provides a mining rail-mounted inspection robot, and relates to the technical field of inspection robots. The mining rail-hanging type inspection robot comprises a track, an inspection device, a transmission assembly and at least four distance sensors, wherein a control board and a driving motor are arranged on the inspection device, the control board is connected with the driving motor, the transmission assembly is arranged on the track, the distance sensors are symmetrically arranged on two sides of the track, any distance sensor is arranged on the inspection device, the distance sensor faces the track, and any distance sensor is connected with the control board. The utility model can detect the distance between the distance sensor and the track in real time in the process of inspection of the inspection device, thereby monitoring the state of the track, ensuring the normal operation of the inspection device and preventing accidents caused by falling and deformation of the track.
Description
Technical Field
The application relates to the technical field of inspection robots, in particular to a mining rail-mounted inspection robot.
Background
While the application of the inspection robot in the intelligent construction of the coal mine is indispensable, the inspection robot applied in the coal mine is mostly a rail-mounted inspection robot, and the inspection robot needs to be provided with a rail on a mine tunnel. After the coal mine tunnel is excavated, the stress of the top wall is changed, the stress is redistributed, the pressure is generally transmitted to the weak surface, and the excavated tunnel forms a space, so that the pressure is released to the space, and the top wall is deformed. The roadway roof can lead to the deformation or the drop of the fixed rail's link after deformation, lead to the track to drop or the dislocation of track junction takes place, lead to hanging rail formula inspection robot unable normal use or drop, cause the trouble and bring hidden danger to personnel's safety to equipment.
The utility model discloses a rail-hanging type inspection robot based on the Internet of things, which comprises a support frame, an I-shaped guide rail, a connecting plate, a rotating sleeve, rotating wheels, sliding grooves, sliding shafts, magnetic blocks and connecting rods.
However, the utility model does not have a way of detecting the track itself, and cannot find the track fault in time, and even if the track fault is found, the track cannot be effectively maintained in time, so that the inspection robot cannot inspect normally.
Disclosure of Invention
An object of the application is to provide a mining rail-mounted inspection robot, its simple structure can be through setting up the distance between distance sensor real-time supervision and the track on inspection device to monitor orbital state, guarantee inspection device normal operating, prevent the accident that leads to because the track drops and warp.
Embodiments of the present utility model are implemented as follows:
the embodiment of the application provides a mining rail-mounted type inspection robot, including the track, inspection device, drive assembly and four at least distance sensor, be provided with control panel and driving motor on the aforesaid inspection device, above-mentioned control panel is connected with above-mentioned driving motor, above-mentioned drive assembly sets up on the track, the two liang symmetries of above-mentioned distance sensor set up in above-mentioned track both sides, arbitrary above-mentioned distance sensor sets up on the aforesaid inspection device, above-mentioned distance sensor orientation is above-mentioned track for detect the distance with between the above-mentioned track, arbitrary above-mentioned distance sensor is connected with above-mentioned control panel.
In some embodiments of the present utility model, the rail is an i-shaped rail, and the driving assembly includes: at least two groups of pulleys, the pulleys are rotatably arranged on the inspection device, the pulleys are symmetrically arranged at the sliding groove of the I-shaped track and roll along the extending direction of the I-shaped track.
In some embodiments of the utility model, the distance sensor is an ultrasonic sensor.
In some embodiments of the present utility model, the inspection device is provided with a hanger, the hanger is hung on the rail, and the hanger slides along the extending direction of the rail.
In some embodiments of the present utility model, the inspection device is provided with a wireless signal transmission module, where the wireless signal transmission module includes a wireless signal transmitting device and a wireless signal receiving device, the wireless signal transmitting device is connected to the distance sensor, and the wireless signal receiving device can receive the wireless signal transmitted by the wireless signal transmitting device.
In some embodiments of the present utility model, at least four holders are disposed on the inspection device, and the distance sensors are disposed on the holders in a one-to-one correspondence.
Compared with the prior art, the embodiment of the utility model has at least the following advantages or beneficial effects:
1. according to the utility model, the distance sensor is arranged on the inspection device, so that whether the distance between the distance sensor and the track is normal or not can be monitored in real time.
2. The distance sensor is connected with the control board, and can control the inspection device to stop running when the distance sensor detects that the track has an abnormal state.
3. The distance sensor is connected with the wireless signal transmitting device and can send track state and alarm information to the control console when the distance sensor detects the track abnormal state.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a mining rail-mounted inspection robot according to an exemplary embodiment of the present utility model;
fig. 2 is a block diagram of a distance sensor of a mining track-mounted inspection robot according to an exemplary embodiment of the present utility model.
Icon: 1-track; 2-inspection device; 3-a distance sensor; 4-a bracket; 5-a transmission assembly; and 6-hanging frames.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
Referring to fig. 1-2, fig. 1 is a schematic structural diagram of a mining rail-mounted inspection robot according to an exemplary embodiment of the present utility model; fig. 2 is a block diagram of a distance sensor of a mining track-mounted inspection robot according to an exemplary embodiment of the present utility model.
As shown in the figure, the mining rail-mounted inspection robot provided in this embodiment includes a track 1, an inspection device 2, a transmission assembly 5 and at least four distance sensors 3, wherein a control board and a driving motor are disposed on the inspection device 2, the control board is connected with the driving motor, the transmission assembly 5 is disposed on the track 1, the distance sensors 3 are disposed on two sides of the track 1 in a pairwise symmetrical manner, any of the distance sensors 3 is disposed on the inspection device 2, the distance sensors 3 face the track 1, and are used for detecting a distance between the distance sensors and the track 1, and any of the distance sensors 3 is electrically connected with the control board.
In this embodiment, the inside driving motor that is provided with of inspection device 2, driving motor links to each other with drive assembly 5, drive assembly 5 through driving motor can realize inspection device 2 and carry out the transmission along track 1, track 1 installs on the mine tunnel, inspection device 2 is along track 1 operation, can accomplish the work of patrolling and examining in the mine, install two sets of distance sensor 3 additional on inspection device 2, two sets of distance sensor 3 are located track 1 both sides pairwise symmetry, the distance between real-time supervision and the track 1, distance sensor 3 is connected with the control panel, when inspection device 2 operates, if it is greater than normal monitoring distance to monitor two sets of distance sensor 3 range values, it has fallen to indicate that inspection robot's track 1 has taken place, if distance sensor 3 range value is greater than normal monitoring distance another group and is less than normal monitoring distance, indicate that track 1 has taken place the dislocation, the abnormal data of distance sensor 3 transmission is received to the control panel at this moment, control motor stop operation immediately.
Example 2
Referring to fig. 1-2, fig. 1 is a schematic structural diagram of a mining rail-mounted inspection robot according to an exemplary embodiment of the present utility model; fig. 2 is a block diagram of a distance sensor of a mining track-mounted inspection robot according to an exemplary embodiment of the present utility model.
This example is basically the same as the embodiment of example 1, except that the inspection device 2 is provided with a wireless signal transmission module, and the wireless signal transmission module includes a wireless signal transmitting device and a wireless signal receiving device, where the wireless signal transmitting device is connected to the distance sensor 3, and the wireless signal receiving device can receive the wireless signal transmitted by the wireless signal transmitting device.
In this embodiment, a wireless signal transmitting device is connected to the control board, the distance sensor 3 monitors the distance between the track 1 in real time and transmits distance data to a wireless signal receiving device through the wireless signal transmitting device in the inspection process of the inspection device 2, the wireless signal receiving device is usually arranged on a central control console, the central control console receives the distance data and judges whether the track 1 is in an abnormal state of falling or dislocation, if the abnormal state exists, the state of the track 1 is prompted to be abnormal, and alarm information is generated to remind workers to repair and maintain the track 1 in time.
Example 3
Referring to fig. 1-2, fig. 1 is a schematic structural diagram of a mining rail-mounted inspection robot according to an exemplary embodiment of the present utility model; fig. 2 is a block diagram of a distance sensor of a mining track-mounted inspection robot according to an exemplary embodiment of the present utility model.
This example is basically the same as the embodiment of example 1, except that the rail 1 is an i-shaped rail, and the transmission assembly 5 includes: at least two sets of pulleys, the pulley rotates and sets up on inspection device 2, and the pulley symmetry sets up in the orbital spout department of the above-mentioned I shape, rolls along the orbital extending direction of above-mentioned I shape, is provided with hanger 6 on the inspection device 2, and above-mentioned hanger 6 hangs and establishes on the orbital of above-mentioned I shape, and above-mentioned hanger 6 slides along the orbital 1 extending direction, is provided with four at least supports 4 on the inspection device 2, and above-mentioned distance sensor 3 one-to-one sets up on support 4.
In this embodiment, track 1 is I shape structure, drive assembly 5 is the pulley, the pulley can roll at I shape track recess department, set up the pulley rotationally on inspection device 2, two sets of pulley pairwise symmetry set up in I shape orbital both sides recess department, can realize through two sets of pulleys that will patrol inspection device 2 hang and establish at I shape orbital recess department, simultaneously through driving motor and pulley connection, thereby can drive the pulley and rotate at the recess department and drive inspection device 2 along track 1 operation, install stores pylon 6 on inspection device 2 and can hang inspection device 2 and establish on track 1, prevent to patrol inspection device 2 and follow track 1 and drop, set up support 4 on inspection device 2, can install distance sensor 3 one-to-one on support 4, prevent that distance sensor 3 from dropping.
Example 4
Referring to fig. 1-2, fig. 1 is a schematic structural diagram of a mining rail-mounted inspection robot according to an exemplary embodiment of the present utility model; fig. 2 is a block diagram of a distance sensor of a mining track-mounted inspection robot according to an exemplary embodiment of the present utility model.
This example is basically the same as the embodiment of example 1, except that the distance sensor 3 is an ultrasonic sensor.
In this embodiment, the distance sensor 3 is an ultrasonic sensor, and the distance sensor 3 may be other distance sensors that can achieve a distance measurement effect.
In summary, the embodiment of the utility model provides a mining rail-mounted inspection robot which has at least the following effects:
the utility model is provided with the distance sensor 3, in the process of the inspection device 2, the distance between the distance sensor 3 and the track 1 can be monitored in real time by arranging the distance sensor 3 on the inspection device 2, when the inspection device 2 operates, if the distance measurement values of the two groups of distance sensors 3 are monitored to be larger than the normal monitoring distance, the track 1 of the inspection robot is indicated to fall, if one group of distance measurement values of the distance sensor 3 is larger than the normal monitoring distance and the other group is smaller than the normal monitoring distance, the track 1 is indicated to have dislocation, at the moment, the control panel receives abnormal data transmitted by the distance sensor 3, then the driving motor is controlled to stop operating, and meanwhile, the wireless signal transmitting device transmits the abnormal data to the wireless signal receiving device in real time, and at the moment, the central control console generates alarm information according to the abnormal data and prompts the state of the track 1.
The above is only a preferred embodiment of the present utility model, and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (6)
1. The mining rail-hanging type inspection robot is characterized by comprising a rail (1), an inspection device (2), a transmission assembly (5) and at least four distance sensors (3); the inspection device (2) is provided with a control board and a driving motor, the control board is connected with the driving motor, the transmission assembly (5) is connected with the driving motor, and the transmission assembly (5) is arranged on the track (1); the distance sensors (3) are symmetrically arranged on two sides of the track (1), any distance sensor (3) is arranged on the inspection device (2), the distance sensor (3) faces the track (1) and is used for detecting the distance between the distance sensor and the track (1), and any distance sensor (3) is connected with the control panel.
2. The mining rail-mounted inspection robot according to claim 1, wherein the rail (1) is an i-shaped rail, and the transmission assembly (5) comprises: the pulley is rotationally arranged on the inspection device, and symmetrically arranged at the chute of the I-shaped track and rolls along the extending direction of the I-shaped track.
3. The mining rail-mounted inspection robot according to claim 1, wherein the distance sensor (3) is an ultrasonic sensor.
4. A mining rail-mounted inspection robot according to any one of claims 1-3, characterized in that the inspection device (2) is provided with a hanger (6), the hanger (6) is hung on the rail (1), and the hanger (6) slides along the extending direction of the rail (1).
5. A mining track-mounted inspection robot according to any one of claims 1-3, characterized in that the inspection device (2) is provided with a wireless signal transmission module, the wireless signal transmission module comprises a wireless signal transmitting device and a wireless signal receiving device, the wireless signal transmitting device is connected with the distance sensor (3), and the wireless signal receiving device can receive wireless signals transmitted by the wireless signal transmitting device.
6. A mining rail-mounted inspection robot according to any one of claims 1-3, characterized in that at least four brackets (4) are arranged on the inspection device, and the distance sensors (3) are arranged on the brackets (4) in a one-to-one correspondence.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322001812.5U CN220331280U (en) | 2023-07-27 | 2023-07-27 | Mining rail-mounted inspection robot |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322001812.5U CN220331280U (en) | 2023-07-27 | 2023-07-27 | Mining rail-mounted inspection robot |
Publications (1)
Publication Number | Publication Date |
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CN220331280U true CN220331280U (en) | 2024-01-12 |
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Family Applications (1)
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CN202322001812.5U Active CN220331280U (en) | 2023-07-27 | 2023-07-27 | Mining rail-mounted inspection robot |
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CN (1) | CN220331280U (en) |
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2023
- 2023-07-27 CN CN202322001812.5U patent/CN220331280U/en active Active
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