CN220330824U

CN220330824U - Deburring equipment for phase shifter rotor

Info

Publication number: CN220330824U
Application number: CN202322059125.9U
Authority: CN
Inventors: 李阳; 梁军; 蔡鹏�
Original assignee: Zhejiang Daxing Technology Co ltd
Current assignee: Zhejiang Daxing Technology Co ltd
Priority date: 2023-08-01
Filing date: 2023-08-01
Publication date: 2024-01-12
Anticipated expiration: 2033-08-01

Abstract

The technical scheme of the utility model is that the deburring equipment for the phase shifter rotor comprises a workbench, wherein a rotor clamping tool, a rotor upper surface deburring mechanism and a rotor lower surface deburring mechanism are arranged on the workbench, the rotor upper surface deburring mechanism and the rotor lower surface deburring mechanism are both arranged on a lifting mechanism, the front end of the rotor upper surface deburring mechanism is rotationally connected with a hairbrush, the rotor clamping tool is driven to rotate by a driving motor, a rotor pressing tool is further arranged above the rotor clamping tool, a dust collecting pipe is connected above the workbench, an inlet at the upper end of the dust collecting pipe is positioned on the outer side of the rotor, and the lower end of the dust collecting pipe is connected to a dust collecting tank with a negative pressure pumping device below the workbench. According to the utility model, the height of the motor can be adjusted to recycle the brush after the brush is worn, the height of the motor is adjusted to be matched with a product when the size of the product is changed, and dust can be absorbed, so that the workbench can maintain a clean working environment.

Description

Deburring equipment for phase shifter rotor

Technical Field

The utility model relates to machining equipment, in particular to deburring equipment for a phase shifter rotor.

Background

The rotor is a core component of the phase shifter, and the rotor and the stator are matched to form the most important part of the phase shifter, so that the rotor has high processing precision and surface quality requirements.

Burrs exist on the upper surface and the lower surface after the rotor is processed, if the burrs are not removed or are not removed cleanly, the phenomena of integral blocking of the product, abnormal noise increase of friction torque and the like can be caused after the rotor is filled with the product, so that the product is invalid, and serious quality accidents occur. Traditional burring is usually manual, and this kind of removal mode inefficiency, and the surface quality after the burring is not good simultaneously, and manual removal mode is inhomogeneous yet, has the influence to product quality, can exist a large amount of dust in the air simultaneously, and is very big to the injury of workman. Therefore, the applicant has developed a deburring machine and filed a patent with the application number 2016213849161, and the automatic deburring effect can be well achieved. However, this device also has some drawbacks during use: firstly, the brush is a wearing part, and when the brush hair is worn in the use process, the brush hair needs to be replaced in time, however, in practice, if the position of the brush hair can be adjusted, the brush hair can be continuously used; secondly, the rotor with different sizes is different, and clamping bases with different heights are required to be customized after clamping to realize the matching with the height of the motor output shaft. In addition, dust on the operation table is diffused after the cover plate is opened, and the dust can be inhaled by workers to be harmful to health.

Disclosure of Invention

In order to solve the problems, the utility model provides a phase shifter rotor deburring device.

The technical scheme of the utility model is that the deburring equipment for the phase shifter rotor comprises a workbench, wherein a rotor clamping tool, a rotor upper surface deburring mechanism and a rotor lower surface deburring mechanism are arranged on the workbench, the rotor upper surface deburring mechanism and the rotor lower surface deburring mechanism are both arranged on a lifting mechanism, the front end of the rotor upper surface deburring mechanism is rotationally connected with a hairbrush, the rotor clamping tool is driven to rotate by a driving motor, a rotor pressing tool is further arranged above the rotor clamping tool, a dust collecting pipe is connected above the workbench, an inlet at the upper end of the dust collecting pipe is positioned on the outer side of the rotor, and the lower end of the dust collecting pipe is connected to a dust collecting tank with a negative pressure pumping device below the workbench.

Preferably, the rotor clamping tool comprises a fixed plate fixed on the upper surface of the workbench and a driving motor fixed on the lower surface of the workbench, the fixed plate is vertically provided with a transmission shaft through a bearing, the top end of the transmission shaft is connected with a rotor mounting seat, a rotor product is fixed on the rotor mounting seat, the bottom end of the transmission shaft penetrates through the workbench and then is connected with a synchronous pulley, a pulley is connected to an output shaft of the driving motor, and the pulley drives the synchronous pulley to rotate through a synchronous belt.

Preferably, the rotor compresses tightly the frock including fixing the cylinder backup pad on the workstation, and the cylinder backup pad top is connected with the cylinder mounting panel, and vertical installation presses the material cylinder on the cylinder mounting panel, the cylinder pole front end surface of pressing the material cylinder is connected with the kicking block through the bearing, kicking block lower surface compresses tightly the location with rotor product upper surface.

Preferably, the rotor upper surface deburring mechanism is including being located the first guide rail and the first cylinder mounting panel of fixing on the workstation of rotor clamping frock one side, horizontal installation has first actuating cylinder on the first cylinder mounting panel, install first slider on the first guide rail, first slider upper surface is connected with first motor slide, first actuating cylinder pole is connected with first motor slide, be connected with first motor mounting panel through first connecting block, first nut connecting plate and first vertical lead screw on the first motor slide, be connected with first driving motor on the first motor mounting panel, first vertical lead screw top is connected with the hand wheel, drives first nut connecting plate up-and-down motion and then adjusts first motor mounting panel height through rotating the hand wheel control and realize the regulation of first driving motor height, installs the brush with rotor product upper surface contact on the first driving motor output shaft.

Preferably, the rotor lower surface deburring mechanism includes the second guide rail and the second cylinder mounting panel that are located rotor clamping frock opposite side and fix on the workstation, the second drive cylinder is installed to the level on the second cylinder mounting panel, install the second slider on the second guide rail, second slider upper surface is connected with the second motor slide, second drive cylinder pole is connected with the second motor slide, be connected with the second motor mounting panel through second connecting block, second nut connecting plate and second vertical lead screw on the second motor slide, be connected with the second driving motor on the second motor mounting panel, second vertical lead screw top is connected with the hand wheel, drives the up-and-down motion of second nut connecting plate and then adjusts the second motor mounting panel height through rotating the hand wheel control second vertical lead screw and realize the regulation of second driving motor height, install on the second driving motor output shaft with rotor product lower surface contact brush.

Preferably, the workbench is provided with a left touch switch and a right touch switch on the front side surface, and the two touch switches start equipment to operate when being touched simultaneously.

Preferably, the support and the transparent protection cover plate are arranged on the periphery of the workbench, the transparent protection cover plate is fixed on the support, the transparent protection cover plate on the front side of the workbench comprises an upper cover plate and a lower cover plate, the lower cover plate is positioned on the outer side of the upper cover plate, the upper cover plate is fixed on the support above the upper cover plate, a vertically installed air cylinder is fixed on the support, the lower end of an air cylinder rod of the air cylinder is connected to the lower cover plate, and the lower cover plate is opened or closed along the vertical direction under the driving of the air cylinder.

Preferably, a distribution box is arranged below the workbench, and a display screen and a start-stop button are arranged on a bracket above the workbench.

According to the utility model, the height of the motor can be adjusted to recycle the brush after the brush is worn, the height of the motor is adjusted to be matched with a product when the size of the product is changed, and dust can be absorbed, so that the workbench can maintain a clean working environment.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic view of the structure of the present utility model with the protective cover plate removed;

FIG. 3 is a schematic structural view of a rotor clamping tool, a rotor upper surface deburring mechanism and a rotor lower surface deburring mechanism according to the present utility model;

FIG. 4 is a schematic view of the structure of FIG. 3 from another perspective;

wherein: 1-a workbench; 2-rotor clamping tool; 21-a drive motor; 22-a fixed plate; 23-a transmission shaft; 24-a rotor mounting base; 25-synchronous pulley; 26-belt wheel; 3-a deburring mechanism on the upper surface of the rotor; 31-a first rail; 32—a first cylinder mounting plate; 33—a first drive cylinder; 34—a first slider; 35-a first motor sled; 36-a first connection block; 37—a first nut connection plate; 38-a first vertical screw; 39—a first motor mounting plate; 310—a first drive motor; 311-a hand wheel; 4-a deburring mechanism on the lower surface of the rotor; 41-a second guide rail; 42-a second cylinder mounting plate; 43-a second drive cylinder; 44-a second slider; 45-a second motor slide; 46-a second connection block; 47-a second nut connecting plate; 48-a second vertical screw; 49-a second motor mounting plate; 410-a second drive motor; 5-hairbrush; 6-rotor compacting tool; 61-a cylinder support plate; 62—a cylinder mounting plate; 63-a material pressing cylinder; 64-top block; 7, collecting dust; 8-a dust collection tank; 9-a touch switch; 10-a bracket; 11-a transparent protective cover plate; 12-an air cylinder; 13-a distribution box; 14-a display screen; 15-start-stop button.

Detailed Description

The present utility model will be described in further detail with reference to the accompanying drawings.

As shown in fig. 1 to 4, the utility model provides a phase shifter rotor deburring device, which comprises a workbench 1, wherein a rotor clamping tool 2, a rotor upper surface deburring mechanism 3 and a rotor lower surface deburring mechanism 4 are arranged on the workbench 1, the rotor upper surface deburring mechanism 3 and the rotor lower surface deburring mechanism 4 are arranged on a lifting mechanism, the front end of the rotor upper surface deburring mechanism is rotationally connected with a brush 5, the rotor clamping tool 2 is driven to rotate by a driving motor 21, a rotor compacting tool 6 is further arranged above the rotor clamping tool 2, a dust collecting pipe 7 is connected above the workbench 1, a suction inlet at the upper end of the dust collecting pipe 7 is positioned at the outer side of the rotor, and the lower end of the dust collecting pipe 7 is connected to a dust collecting tank 8 with a negative pressure pumping device below the workbench 1.

On the basis of the scheme, the rotor clamping tool 2 comprises a fixed plate 22 fixed on the upper surface of the workbench 1 and a driving motor 21 fixed on the lower surface of the workbench 1, the fixed plate 22 is vertically provided with a transmission shaft 23 through a bearing, the top end of the transmission shaft 23 is connected with a rotor mounting seat 24, a rotor product is fixed on the rotor mounting seat 24, the bottom end of the transmission shaft 23 penetrates through the workbench 1 and then is connected with a synchronous pulley 25, a pulley 26 is connected to an output shaft of the driving motor 21, and the pulley 26 drives the synchronous pulley 25 to rotate through a synchronous belt.

In addition, rotor compresses tightly frock 6 including fixing the cylinder backup pad 61 on workstation 1, cylinder backup pad 61 top is connected with cylinder mounting panel 62, and the last vertical swager cylinder 63 that installs of cylinder mounting panel 62, the cylinder pole front end surface of swager cylinder 63 is connected with kickup 64 through the bearing, kickup 64 lower surface compresses tightly the location with rotor product upper surface.

Specifically, the deburring mechanism 3 on the upper surface of the rotor comprises a first guide rail 31 and a first cylinder mounting plate 32 which are positioned on one side of the rotor clamping tool 2 and fixed on the workbench 1, a first driving cylinder 33 is horizontally arranged on the first cylinder mounting plate 32, a first sliding block 34 is arranged on the first guide rail 31, the upper surface of the first sliding block 34 is connected with a first motor sliding plate 35, the cylinder rod of the first driving cylinder 33 is connected with the first motor sliding plate 35, the first motor sliding plate 35 is connected with a first motor mounting plate 39 through a first connecting block 36, a first nut connecting plate 37 and a first vertical screw 38, a first driving motor 310 is connected on the first motor mounting plate 39, a hand wheel 311 is connected to the top of the first vertical screw 38, the first nut connecting plate 37 is controlled to rotate through rotating the hand wheel 311 so as to drive the first vertical screw 38 to move up and down, and then the height of the first motor mounting plate 39 is adjusted so as to realize the height adjustment of the first driving motor 310, and the brush 5 contacted with the upper surface of the rotor product is arranged on the output shaft of the first driving motor 310.

Specifically, the deburring mechanism 4 on the lower surface of the rotor comprises a second guide rail 41 and a second cylinder mounting plate 42 which are positioned on the other side of the rotor clamping tool 2 and fixed on the workbench 1, a second driving cylinder 43 is horizontally installed on the second cylinder mounting plate 42, a second sliding block 44 is installed on the second guide rail 41, the upper surface of the second sliding block 44 is connected with a second motor sliding plate 45, a cylinder rod of the second driving cylinder 43 is connected with the second motor sliding plate 45, the second motor sliding plate 45 is connected with a second motor mounting plate 49 through a second connecting block 46, a second nut connecting plate 47 and a second vertical screw 48, a second driving motor 410 is connected to the second motor mounting plate 49, a hand wheel is connected to the top of the second vertical screw 48, and the second nut connecting plate 47 is driven to move up and down through rotating the hand wheel to adjust the height of the second motor mounting plate 49, and the hairbrush 5 contacted with the lower surface of the rotor product is installed on the second driving motor 410.

In addition, two left and right touch switches 9 are arranged on the front side surface of the workbench 1, and the two touch switches 9 start equipment to operate when being touched simultaneously.

And, be provided with support 10 and transparent protection cover plate 11 on the workstation 1 all around, transparent protection cover plate 11 is fixed on support 10, transparent protection cover plate 11 of workstation 1 front side includes upper cover plate and lower cover plate, the lower cover plate is located the upper cover plate outside, upper cover plate is fixed on the support 10 of top thereof, is fixed with the cylinder 12 of vertical installation on this support 10, and the cylinder pole lower extreme of cylinder 12 is connected on the lower cover plate, and the lower cover plate is opened or is closed along vertical direction under the drive of cylinder 12.

Further, a distribution box 13 is arranged below the workbench 1, and a display screen 14 and a start-stop button 15 are arranged on a bracket above the workbench 1.

During operation, the rotor is placed on the rotor mounting seat 24, two touch switches 9 are pressed by two hands, the equipment starts to operate, the lower cover plate of the transparent protection cover plate 11 is closed downwards along the vertical direction under the driving of the air cylinder 12, the material pressing air cylinder 63 moves downwards, the top block 64 compresses the upper surface of the rotor to be positioned, the driving motor 21 starts to rotate, the synchronous belt pulley 25 is driven to rotate through the belt pulley 26 and the driving belt, the driving shaft 23 is driven to rotate, and finally the rotor is driven to rotate, and as bearings are arranged between the top block 64 and the air cylinder rod of the material pressing air cylinder 63, the top block 64 synchronously rotates along with the rotor, and the air cylinder rod of the material pressing air cylinder 63 keeps a static compression state. The deburring mechanism 3 on the upper surface of the rotor pushes the first driving motor 310 to move forwards through the first driving cylinder 33, so that the hairbrush 5 contacts the upper surface of the rotor, the first driving motor 310 is started to enable the hairbrush to rotate at a high speed to perform deburring and polishing treatment on the upper surface of the rotor, when the hairbrush 5 is worn or the size of a rotor product changes, the hand wheel 311 is rotated to control the first vertical screw 38 to rotate so as to drive the first nut connecting plate 37 to move up and down, and then the height of the first motor mounting plate 39 is adjusted, so that the height of the first driving motor 310 is adjusted. The deburring mechanism 4 on the lower surface of the rotor pushes the second driving motor 410 to move forwards through the second driving cylinder 43, so that the brush 5 contacts the lower surface of the rotor, the second driving motor 410 is started to enable the brush to rotate at a high speed to perform deburring and polishing treatment on the lower surface of the rotor, when the brush 5 is worn or the size of a rotor product changes, the second vertical screw 48 is controlled to rotate through rotating the hand wheel to drive the second nut connecting plate 47 to move up and down, and then the height of the second motor mounting plate 49 is adjusted, so that the height of the second driving motor 410 is adjusted. The dust that two brushes 5 produced in the in-process of burring polishing is produced the negative pressure by the interior real-time work of dust collection jar 8 and is absorbed in time through dust collecting pipe 7, and the dust after the absorption is unified to be stored in the dust collection jar 8 of workstation 1 below for workstation 1 top keeps a relatively clean operational environment, makes the workman not contact a large amount of dust when getting to put rotor product.

The foregoing description is only a preferred embodiment of the present utility model, and is not intended to limit the utility model in any way, but any simple modification, equivalent variation or modification made to the above embodiments according to the technical principles of the present utility model still falls within the scope of the technical solutions of the present utility model.

Claims

1. The utility model provides a looks ware rotor burring equipment, includes workstation (1), be provided with rotor clamping frock (2), rotor upper surface deburring mechanism (3) and rotor lower surface deburring mechanism (4) on workstation (1), its characterized in that: rotor upper surface deburring mechanism (3), rotor lower surface deburring mechanism (4) all set up on elevating system and front end swivelling joint have brush (5), rotor clamping frock (2) are rotatory through driving motor (21) drive, rotor clamping frock (2) top still is provided with rotor and compresses tightly frock (6), workstation (1) top is connected with dust collecting pipe (7), dust collecting pipe (7) upper end sunction inlet is located the rotor outside, dust collecting pipe (7) lower extreme is connected to workstation (1) below area and takes negative pressure device's dust collecting tank (8).

2. The phase shifter rotor deburring apparatus as set forth in claim 1, wherein: rotor clamping frock (2) are including fixing fixed plate (22) at workstation (1) upper surface and fix driving motor (21) at workstation (1) lower surface, fixed plate (22) are through the vertical transmission shaft (23) of installing of bearing, transmission shaft (23) top is connected with rotor mount pad (24), and rotor product is fixed on rotor mount pad (24), be connected with synchronous pulley (25) after workstation (1) are passed to transmission shaft (23) bottom, be connected with band pulley (26) on driving motor (21) output shaft, band pulley (26) are rotatory through hold-in range drive synchronous pulley (25).

3. The phase shifter rotor deburring apparatus as set forth in claim 1, wherein: the rotor compacting tool (6) comprises a cylinder supporting plate (61) fixed on a workbench (1), the top of the cylinder supporting plate (61) is connected with a cylinder mounting plate (62), a material compacting cylinder (63) is vertically mounted on the cylinder mounting plate (62), the outer surface of the front end of a cylinder rod of the material compacting cylinder (63) is connected with a jacking block (64) through a bearing, and the lower surface of the jacking block (64) is compacted and positioned with the upper surface of a rotor product.

4. The phase shifter rotor deburring apparatus as set forth in claim 1, wherein: the utility model provides a rotor upper surface deburring mechanism (3) is including being located rotor clamping frock (2) one side fix first guide rail (31) and first cylinder mounting panel (32) on workstation (1), first driving cylinder (33) are installed to level on first cylinder mounting panel (32), install first slider (34) on first guide rail (31), first slider (34) upper surface is connected with first motor slide (35), first driving cylinder (33) cylinder pole is connected with first motor slide (35), be connected with first motor mounting panel (39) through first connecting block (36), first nut connecting plate (37) and first vertical lead screw (38) on first motor slide (35), be connected with first driving motor (310) on first motor mounting panel (39), first vertical lead screw (38) top is connected with hand wheel (311), drives first nut (37) up-and-down motion and then adjusts first motor (39) and high drive motor (310) of motor and realizes on first motor mounting panel and the high regulation product of output shaft (5) of driving brush (310) through rotating hand wheel (311).

5. The phase shifter rotor deburring apparatus as set forth in claim 1, wherein: the utility model provides a rotor lower surface deburring mechanism (4) is including being located second guide rail (41) and the second cylinder mounting panel (42) of rotor clamping frock (2) opposite side on workstation (1) is fixed, horizontal installation has second driving cylinder (43) on second cylinder mounting panel (42), install second slider (44) on second guide rail (41), second slider (44) upper surface is connected with second motor slide (45), second driving cylinder (43) cylinder pole is connected with second motor slide (45), be connected with second motor mounting panel (49) through second connecting block (46), second nut connecting plate (47) and second vertical lead screw (48) on second motor slide (45), be connected with second driving motor (410) on second motor mounting panel (49), second vertical lead screw (48) top is connected with the hand wheel, drives second nut connecting plate (47) up-and-down motion and then adjusts second motor mounting panel (49) and highly adjusts motor output shaft (410) through rotating and realize that second motor mounting panel (47) up-down motion, and product is equipped with down and high driving brush (410) is equipped with.

6. The phase shifter rotor deburring apparatus as set forth in claim 1, wherein: the workbench (1) is characterized in that a left touch switch (9) and a right touch switch (9) are arranged on the side face of the front side of the workbench, and equipment operation is started when the two touch switches (9) are simultaneously touched.

7. The phase shifter rotor deburring apparatus as set forth in claim 1, wherein: the novel automatic protection device is characterized in that a support (10) and a transparent protection cover plate (11) are arranged on the periphery of the workbench (1), the transparent protection cover plate (11) is fixed on the support (10), the transparent protection cover plate (11) on the front side of the workbench (1) comprises an upper cover plate and a lower cover plate, the lower cover plate is located on the outer side of the upper cover plate, the upper cover plate is fixed on the support (10) above the upper cover plate, a vertically installed air cylinder (12) is fixed on the support (10), the lower end of an air cylinder rod of the air cylinder (12) is connected to the lower cover plate, and the lower cover plate is opened or closed in the vertical direction under the driving of the air cylinder (12).

8. The phase shifter rotor deburring apparatus as set forth in claim 1, wherein: the automatic control device is characterized in that a distribution box (13) is arranged below the workbench (1), and a display screen (14) and a start-stop button (15) are arranged on a support above the workbench (1).