CN112981837B - Hole processing device suitable for jeans production system - Google Patents
Hole processing device suitable for jeans production system Download PDFInfo
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- CN112981837B CN112981837B CN202110257590.6A CN202110257590A CN112981837B CN 112981837 B CN112981837 B CN 112981837B CN 202110257590 A CN202110257590 A CN 202110257590A CN 112981837 B CN112981837 B CN 112981837B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 75
- 238000009434 installation Methods 0.000 claims abstract description 57
- 239000004575 stone Substances 0.000 claims abstract description 28
- 239000002699 waste material Substances 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims description 14
- 238000005498 polishing Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
本发明涉及服装生产加工技术领域,具体是一种适用于牛仔裤生产系统的破洞加工装置,包括安装板;打磨机构,所述打磨机构设置在所述安装板的上端面,所述打磨机构用于对牛仔裤进行打磨操作;磨石安装机构,所述磨石安装机构设置在所述打磨机构的下方,夹紧机构,所述夹紧机构设置在所述磨石安装机构的下方,所述夹紧机构沿水平方向设置在所述安装竖板的侧面上;废料收集机构,所述废料收集机构设置在所述安装板的上端面,所述废料收集机构用于收集打磨牛仔裤时产生的废屑;当需要更换不同的款式的磨石以适应不同款式的破洞牛仔裤时,只需更换磨石及安装基座即可,操作简便。
The invention relates to the technical field of garment production and processing, in particular to a hole processing device suitable for a jeans production system, comprising a mounting plate; a grinding mechanism, the grinding mechanism is arranged on the upper end surface of the mounting plate, and the grinding mechanism For grinding jeans; a grinding stone installation mechanism, the grinding stone installation mechanism is arranged under the grinding mechanism, a clamping mechanism, the clamping mechanism is arranged under the grinding stone installation mechanism, and the clamping mechanism is arranged under the grinding stone installation mechanism. The tightening mechanism is arranged on the side surface of the vertical board along the horizontal direction; the waste material collection mechanism is arranged on the upper end surface of the installation plate, and the waste material collection mechanism is used to collect the waste chips generated when the jeans are polished ; When it is necessary to replace different styles of grinding stones to suit different styles of ripped jeans, only need to replace the grinding stones and the installation base, which is easy to operate.
Description
技术领域technical field
本发明涉及服装生产加工技术领域,具体是一种适用于牛仔裤生产系统的破洞加工装置。The invention relates to the technical field of garment production and processing, in particular to a hole processing device suitable for a jeans production system.
背景技术Background technique
牛仔裤现有的破洞加工方式,普遍是工厂里通过人工对牛仔裤进行加工打磨,产生破洞的效果,此种方式生产效率低下,人工成本消耗巨大,且打磨精度较低,同时无法根据牛仔裤的款式进行调节,更换磨石十分繁琐。The existing hole processing method of jeans is generally to manually process and polish the jeans in the factory to produce the effect of holes. This method has low production efficiency, huge labor cost, and low grinding accuracy. It is very cumbersome to adjust the style and replace the grinding stone.
发明内容Contents of the invention
本发明的目的在于提供一种适用于牛仔裤生产系统的破洞加工装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide a hole processing device suitable for a jeans production system, so as to solve the problems raised in the above-mentioned background technology.
本发明的技术方案是:一种适用于牛仔裤生产系统的破洞加工装置,包括工作台,所述工作台具有一安装板,所述安装板的下端面固定设置有支撑腿,所述支撑腿的下端固定设置有支撑板,所述安装板的上端面沿竖直方向固定设置有安装竖板;The technical solution of the present invention is: a hole processing device suitable for jeans production system, including a workbench, the workbench has a mounting plate, the lower end surface of the mounting plate is fixedly provided with support legs, and the support legs The lower end of the mounting plate is fixedly provided with a support plate, and the upper end surface of the mounting plate is fixedly provided with a mounting riser along the vertical direction;
打磨机构,所述打磨机构设置在所述安装板的上端面,所述打磨机构用于对牛仔裤进行打磨操作;A grinding mechanism, the grinding mechanism is arranged on the upper end surface of the installation plate, and the grinding mechanism is used for grinding the jeans;
磨石安装机构,所述磨石安装机构设置在所述打磨机构的下方,所述磨石安装机构沿水平方向设置在所述安装竖板的侧面上;A grinding stone installation mechanism, the grinding stone installation mechanism is arranged below the grinding mechanism, and the grinding stone installation mechanism is arranged on the side of the installation vertical plate along the horizontal direction;
夹紧机构,所述夹紧机构设置在所述磨石安装机构的下方,所述夹紧机构沿水平方向设置在所述安装竖板的侧面上;Clamping mechanism, the clamping mechanism is arranged under the grinding stone installation mechanism, and the clamping mechanism is arranged on the side of the installation vertical plate along the horizontal direction;
废料收集机构,所述废料收集机构设置在所述安装板的上端面,所述废料收集机构用于收集打磨牛仔裤时产生的废屑。A waste material collection mechanism, the waste material collection mechanism is arranged on the upper end surface of the installation plate, and the waste material collection mechanism is used to collect the waste chips generated when the jeans are polished.
作为本发明的优选方案,所述打磨机构包括第一电动滑轨,所述第一电动滑轨沿竖直方向设置,所述第一电动滑轨上同轴套设有电动滑套,所述电动滑套与所述第一电动滑轨电性连接;所述电动滑套的圆周侧面上固定设置有连接板,所述连接板沿水平方向设置,所述连接板上端面靠近所述电动滑套的一端固定设置有控制器,所述控制器远离所述电动滑套的一侧面上固定设置有电动伸缩杆,所述电动伸缩杆与所述控制器电性连接,所述电动伸缩杆沿水平方向设置,且所述电动伸缩杆的延伸方向与所述连接板的延伸方向相同,所述电动伸缩杆远离所述控制器的一端固定设置有“匚”型安装架,所述“匚”型安装架的开口沿竖直方向向下,所述“匚”型安装架与所述连接板滑动连接,所述“匚”型安装架的开口处位于所述连接板下方,且所述“匚”型安装架的开口处转动连接有打磨辊,所述“匚”型安装架位于所述连接板下方的外侧壁上固定设置有电机安装板,所述电机安装板上固定设置有转动电机,所述打磨辊远离所述转动电机的一端通过第一连接轴与所述“匚”型安装架的内侧壁转动连接,所述打磨辊靠近所述转动电机的一端固定设置有第二连接轴,所述转动电机的输出端朝向所述打磨辊,且所述转动电机的输出端固定设置有第三连接轴,所述第三连接轴与所述第二连接轴固定连接。As a preferred solution of the present invention, the grinding mechanism includes a first electric slide rail, the first electric slide rail is arranged along the vertical direction, an electric slide sleeve is coaxially sleeved on the first electric slide rail, and the The electric sliding sleeve is electrically connected with the first electric sliding rail; a connecting plate is fixedly arranged on the circumferential side of the electric sliding sleeve, the connecting plate is arranged along the horizontal direction, and the end surface of the connecting plate is close to the electric sliding One end of the sleeve is fixedly provided with a controller, and the side surface of the controller away from the electric sliding sleeve is fixedly provided with an electric telescopic rod, and the electric telescopic rod is electrically connected with the controller, and the electric telescopic rod is along the It is installed in the horizontal direction, and the extension direction of the electric telescopic rod is the same as that of the connecting plate. The end of the electric telescopic rod far away from the controller is fixed with a "匚" type mounting bracket, and the "匚" The opening of the "匚" type mounting frame is vertically downward, the "匚" type mounting frame is slidingly connected with the connecting plate, the opening of the "匚" type mounting frame is located under the connecting plate, and the "匚" type mounting frame is located below the connecting plate, and the " The opening of the "匚" type mounting frame is rotatably connected with a grinding roller, and the "匚" type mounting frame is fixedly provided with a motor mounting plate on the outer wall below the connecting plate, and a rotating motor is fixedly mounted on the motor mounting plate The end of the grinding roller away from the rotating motor is rotationally connected to the inner side wall of the "匚" type mounting frame through a first connecting shaft, and the end of the grinding roller close to the rotating motor is fixedly provided with a second connecting shaft , the output end of the rotating motor faces the grinding roller, and the output end of the rotating motor is fixedly provided with a third connecting shaft, and the third connecting shaft is fixedly connected to the second connecting shaft.
作为本发明的优选方案,所述磨石安装机构包括固定轴,所述固定轴固定设置在所述竖直安装板上,所述固定轴沿水平方向设置,所述固定轴圆周侧壁靠近所述竖直安装板的一侧固定设置有定位板,所述定位板沿竖直方向设置,所述固定轴上还固定设置有滑座,所述滑座沿水平方向设置,所述滑座的两侧壁上开设有腰型槽,所述滑座上滑动设置有滑动基座,所述滑动基座通过第一连接螺栓与所述滑座固定,所述滑动基座的上端面沿竖直方向开设有安装槽,所述安装槽的底面上固定设置有第一连接弹簧;抵板,所述抵板与所述第一连接弹簧弹性连接;安装底座,所述安装底座卡接在所述安装槽内且通过第一连接螺栓与所述滑动基座连接;所述安装底座的上端面固定设置有磨石。As a preferred solution of the present invention, the grinding stone installation mechanism includes a fixed shaft, the fixed shaft is fixedly arranged on the vertical installation plate, the fixed shaft is arranged along the horizontal direction, and the peripheral side wall of the fixed shaft is close to the One side of the vertical mounting plate is fixedly provided with a positioning plate, the positioning plate is arranged along the vertical direction, and a sliding seat is also fixedly arranged on the fixed shaft, and the sliding seat is arranged along the horizontal direction, and the sliding seat is arranged along the horizontal direction. Waist-shaped grooves are opened on the two side walls, and a sliding base is slidably arranged on the sliding seat, and the sliding base is fixed with the sliding seat through the first connecting bolt, and the upper end surface of the sliding base is vertically There is an installation groove in the direction, and the first connection spring is fixedly arranged on the bottom surface of the installation groove; The installation slot is connected with the sliding base through the first connecting bolt; the upper end surface of the installation base is fixedly provided with a grinding stone.
作为本发明的优选方案,所述磨石的上端面可根据实际需求雕刻不同的形状。As a preferred solution of the present invention, the upper end surface of the grindstone can be carved into different shapes according to actual needs.
作为本发明的优选方案,所述固定轴的圆周侧壁上开设有第一通孔,所述第一通孔沿竖直方向设置,且贯穿于所述固定轴的圆周侧壁,所述第一通孔的直径小于所述固定轴的直径。As a preferred solution of the present invention, a first through hole is opened on the circumferential side wall of the fixed shaft, and the first through hole is arranged in the vertical direction and penetrates through the circumferential side wall of the fixed shaft. A through hole has a diameter smaller than that of the fixed shaft.
作为本发明的优选方案,所述夹紧机构包括L型连接基座,所述L型连接基座通过第二连接弹簧与所述安装板连接,所述L型连接基座的竖直部端面上固定设置有安装基轴,所述安装基轴沿轴线方向开设有安装孔;所述安装基轴的圆周面沿竖直方向上开设有第二通孔,所述第二通孔与所述第一通孔同轴线设置;所述安装基轴的圆周侧面上沿轴线方向均匀开设有连接槽,所述连接槽与所述安装孔相连通,所述连接槽内转动设置有夹紧件,所述夹紧件具有一转杆和一夹持板,所述转杆与所述连接槽的侧壁转动连接,所述夹持板与所述转杆固定连接,且所述夹持板沿竖直方向设置,所述转杆的圆周侧壁上设置有第一传动齿;所述安装孔内转动设置有第一转动轴,所述第一转动轴的圆周侧壁上沿轴线方向均匀设置有若干第二传动齿,所述第一传动齿与所述第二传动齿相啮合,所述第一转动轴靠近所述竖直安装板的一端面上固定设置有第二转动轴,所述第二转动轴的一端与所述第一转动轴的端面固定连接,所述第二转动轴的另一端固定设置有第一锥齿轮;第二锥齿轮,所述第二锥齿轮与所述安装孔的内侧壁转动连接,所述第二锥齿轮与所述第一锥齿轮相啮合;转动齿轮,所述转动齿轮通过第四连接轴与所述第二锥齿轮同轴线设置;驱动杆,所述驱动杆的一端穿过所述第一通孔与驱动块固定连接,所述驱动块固定设置在所述连接板的下端面,所述驱动杆的另一端穿过所述第二通孔,位于所述L型连接板水平部的正上方,所述驱动杆位于所述第二通孔内部的圆周侧面上固定设置有齿条,所述齿条与所述转动齿轮相啮合。As a preferred solution of the present invention, the clamping mechanism includes an L-shaped connection base, the L-shaped connection base is connected to the mounting plate through a second connection spring, and the end surface of the vertical part of the L-shaped connection base An installation base shaft is fixedly arranged on the top, and the installation base shaft is provided with an installation hole along the axis direction; the circumferential surface of the installation base shaft is provided with a second through hole along the vertical direction, and the second through hole is connected with the said installation base shaft. The first through hole is set coaxially; the circumferential side of the installation base shaft is uniformly provided with a connecting groove along the axial direction, the connecting groove communicates with the installation hole, and a clamping piece is rotated in the connecting groove , the clamping member has a rotating rod and a clamping plate, the rotating rod is rotatably connected to the side wall of the connecting groove, the clamping plate is fixedly connected to the rotating rod, and the clamping plate Arranged in the vertical direction, the first transmission tooth is arranged on the circumferential side wall of the rotating rod; the first rotating shaft is arranged in the rotating shaft in the installation hole, and the circumferential side wall of the first rotating shaft is evenly distributed along the axial direction. A number of second transmission teeth are provided, the first transmission teeth mesh with the second transmission teeth, and a second rotation shaft is fixedly arranged on an end surface of the first rotation shaft close to the vertical mounting plate, so One end of the second rotating shaft is fixedly connected to the end surface of the first rotating shaft, and the other end of the second rotating shaft is fixedly provided with a first bevel gear; a second bevel gear, the second bevel gear is connected to the The inner side wall of the installation hole is rotatably connected, and the second bevel gear is meshed with the first bevel gear; the rotating gear is arranged coaxially with the second bevel gear through the fourth connecting shaft; the driving rod One end of the driving rod is fixedly connected to the driving block through the first through hole, the driving block is fixedly arranged on the lower end surface of the connecting plate, and the other end of the driving rod passes through the second through hole The hole is located directly above the horizontal part of the L-shaped connecting plate, and the drive rod is fixedly provided with a rack on the circumferential side inside the second through hole, and the rack is meshed with the rotating gear.
作为本发明的优选方案,所述废料收集机构包括收集箱,所述收集箱固定设置在所述安装板的上端面,所述收集箱内设置有吸气组件,所述收集箱的上端面固定设置有第一吸气管,所述第一吸气管沿竖直方向设置,所述第一吸气管远离所述收集箱的一端固定设置有弯管,所述弯管的一端与所述第一吸气管固定连接,所述弯管的另一端固定设置有第二吸气管,所述第二吸气管沿水平方向设置;收集件,所述收集件固定设置在所述“匚”型安装架位于所述连接板下端的侧壁上,所述收集件通过第三吸气管与所述第二吸气管相连接。As a preferred solution of the present invention, the waste collection mechanism includes a collection box, the collection box is fixedly arranged on the upper end surface of the installation plate, an air suction assembly is arranged inside the collection box, and the upper end surface of the collection box is fixed A first suction pipe is provided, and the first suction pipe is arranged along the vertical direction. An elbow is fixedly arranged at one end of the first suction pipe away from the collection box, and one end of the elbow is connected to the The first suction pipe is fixedly connected, the other end of the elbow is fixedly provided with a second suction pipe, and the second suction pipe is arranged along the horizontal direction; The "type mounting frame is located on the side wall of the lower end of the connecting plate, and the collecting piece is connected with the second suction pipe through the third suction pipe.
作为本发明的优选方案,所述第一吸气管为波纹管,所述第二吸气管为波纹管。As a preferred solution of the present invention, the first suction pipe is a bellows, and the second suction pipe is a bellows.
有益效果Beneficial effect
本发明通过改进在此提供一种适用于牛仔裤生产系统的破洞加工装置,与现有技术相比,具有如下改进及优点:The present invention provides a hole processing device suitable for jeans production system through improvement. Compared with the prior art, it has the following improvements and advantages:
1.通过设置磨石安装机构,当需要更换不同的款式的磨石以适应不同款式的破洞牛仔裤时,只需更换磨石及安装基座即可,操作简便。1. By setting up the grinding stone installation mechanism, when it is necessary to replace different styles of grinding stones to suit different styles of ripped jeans, it is only necessary to replace the grinding stone and the installation base, which is easy to operate.
2.通过设置夹紧机构,当在对牛仔裤进行破洞处理时,能自动进行夹紧,当完成破洞处理后,能自动松开,从而方便了对牛仔裤的拿取,从而提高了破洞效率。2. By setting the clamping mechanism, when the jeans are processed for holes, it can be automatically clamped, and when the holes are processed, it can be automatically released, so that it is convenient to take the jeans, thereby improving the efficiency of the holes. efficiency.
3.通过设置废料收集机构,当在对牛仔裤进行破洞处理时,能对产生的废屑进行收集,从而不会使得工作人员在对牛仔裤进行破洞处理时,吸入废屑,同时改善了工作环境,提高本发明的实用性。3. By setting up a waste collection mechanism, when processing holes in jeans, the generated waste can be collected, so that the staff will not inhale waste when processing holes in jeans, and at the same time improve the work Environment, improve the practicability of the present invention.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步解释:Below in conjunction with accompanying drawing and embodiment the present invention will be further explained:
图1为本发明的等轴测结构示意图;Fig. 1 is the schematic diagram of isometric structure of the present invention;
图2为本发明的左视图;Fig. 2 is the left view of the present invention;
图3为本发明的第一等轴测阶梯剖视结构示意图;Fig. 3 is a first isometric ladder cross-sectional schematic diagram of the present invention;
图4为本发明的第二等轴测阶梯剖视结构示意图;Fig. 4 is a schematic diagram of a second isometric ladder sectional structure of the present invention;
图5为图3中A处放大图;Figure 5 is an enlarged view of A in Figure 3;
图6为图3中B处放大图;Figure 6 is an enlarged view at B in Figure 3;
图7为图4中C处放大图;Figure 7 is an enlarged view at C in Figure 4;
图8为图3中D处放大图。FIG. 8 is an enlarged view at D in FIG. 3 .
图中,安装板1、支撑腿2、支撑板3、安装竖板11、打磨机构4、磨石安装机构5、夹紧机构6、废料收集机构7、第一电动滑轨41、电动滑套42、连接板43、控制器44、电动伸缩杆45、“匚”型安装架46、打磨辊47、电机安装板461、转动电机48、第一连接轴471、第二连接轴472、第三连接轴481、固定轴51、定位板52、滑座53、腰型槽531、滑动基座54、安装槽541、第一连接弹簧542、抵板543、安装底座55、第二连接螺栓57、磨石56、第一通孔501、L型连接基座62、第二连接弹簧63、安装基轴61、第二通孔612、连接槽611、夹紧件65、第一转动轴64、第二转动轴66、第一锥齿轮67、第二锥齿轮68、转动齿轮69、第四连接轴691、驱动杆601、齿条6011、收集箱71、第一吸气管72、弯管73、第二吸气管74、收集件76、第三吸气管75。In the figure, installation plate 1, support leg 2, support plate 3, installation vertical plate 11, grinding mechanism 4, grinding stone installation mechanism 5, clamping mechanism 6, waste collection mechanism 7, first electric slide rail 41, electric sliding sleeve 42, connecting plate 43, controller 44, electric telescopic rod 45, "匚" type mounting frame 46, grinding roller 47, motor mounting plate 461, rotating motor 48, first connecting shaft 471, second connecting shaft 472, third Connecting shaft 481, fixed shaft 51, positioning plate 52, sliding seat 53, waist groove 531, sliding base 54, mounting groove 541, first connecting spring 542, resisting plate 543, mounting base 55, second connecting bolt 57, The grinding stone 56, the first through hole 501, the L-shaped connection base 62, the second connection spring 63, the installation base shaft 61, the second through hole 612, the connection groove 611, the clamping member 65, the first rotating shaft 64, the second Two rotating shafts 66, the first bevel gear 67, the second bevel gear 68, the rotating gear 69, the fourth connecting shaft 691, the driving rod 601, the rack 6011, the collection box 71, the first suction pipe 72, the elbow 73, The second suction pipe 74 , the collector 76 , and the third suction pipe 75 .
具体实施方式Detailed ways
下面将结合附图1至图8对本发明进行详细说明,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention will be described in detail below in conjunction with accompanying drawings 1 to 8, and the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1-8所示,本发明为一种适用于牛仔裤生产系统的破洞加工装置,工作台,工作台具有一安装板1,安装板1的下端面固定设置有支撑腿2,支撑腿2的下端固定设置有支撑板3,安装板1的上端面沿竖直方向固定设置有安装竖板11;As shown in Figures 1-8, the present invention is a hole processing device suitable for a jeans production system. The workbench has a mounting plate 1, and the lower end surface of the mounting plate 1 is fixedly provided with a support leg 2. The support leg The lower end of 2 is fixedly provided with support plate 3, and the upper end surface of mounting plate 1 is fixedly provided with mounting riser 11 along the vertical direction;
打磨机构4,打磨机构4设置在安装板1的上端面,打磨机构4用于对牛仔裤进行打磨操作;A grinding mechanism 4, the grinding mechanism 4 is arranged on the upper surface of the mounting plate 1, and the grinding mechanism 4 is used for grinding the jeans;
磨石安装机构5,磨石安装机构5设置在打磨机构4的下方,磨石安装机构5沿水平方向设置在安装竖板11的侧面上;The grinding stone installation mechanism 5 is arranged below the grinding mechanism 4, and the grinding stone installation mechanism 5 is arranged on the side of the vertical plate 11 along the horizontal direction;
夹紧机构6,夹紧机构6设置在磨石安装机构5的下方,夹紧机构6沿水平方向设置在安装竖板11的侧面上;Clamping mechanism 6, the clamping mechanism 6 is arranged below the millstone installation mechanism 5, and the clamping mechanism 6 is arranged on the side of the vertical plate 11 along the horizontal direction;
废料收集机构7,废料收集机构7设置在安装板1的上端面,废料收集机构7用于收集打磨牛仔裤时产生的废屑。Waste collection mechanism 7, waste collection mechanism 7 is arranged on the upper end surface of mounting plate 1, and waste collection mechanism 7 is used for collecting the waste debris that produces when polishing jeans.
打磨机构4包括第一电动滑轨41,第一电动滑轨41沿竖直方向设置,第一电动滑轨41上同轴套设有电动滑套42,电动滑套42与第一电动滑轨41电性连接;电动滑套42的圆周侧面上固定设置有连接板43,连接板43沿水平方向设置,连接板43上端面靠近电动滑套42的一端固定设置有控制器44,控制器44远离电动滑套42的一侧面上固定设置有电动伸缩杆45,电动伸缩杆45与控制器44电性连接,电动伸缩杆45沿水平方向设置,且电动伸缩杆45的延伸方向与连接板43的延伸方向相同,电动伸缩杆45远离控制器44的一端固定设置有“匚”型安装架46,“匚”型安装架46的开口沿竖直方向向下,“匚”型安装架46与连接板43滑动连接,“匚”型安装架46的开口处位于连接板43下方,且“匚”型安装架46的开口处转动连接有打磨辊47,“匚”型安装架46位于连接板43下方的外侧壁上固定设置有电机安装板461,电机安装板461上固定设置有转动电机48,打磨辊47远离转动电机48的一端通过第一连接轴471与“匚”型安装架46的内侧壁转动连接,打磨辊47靠近转动电机48的一端固定设置有第二连接轴472,转动电机48的输出端朝向打磨辊47,且转动电机48的输出端固定设置有第三连接轴481,第三连接轴481与第二连接轴472固定连接。Grinding mechanism 4 comprises the first electric slide rail 41, and the first electric slide rail 41 is arranged along the vertical direction, and the coaxial sleeve on the first electric slide rail 41 is provided with electric slide sleeve 42, and electric slide sleeve 42 and the first electric slide rail 41 is electrically connected; a connecting plate 43 is fixedly arranged on the circumferential side of the electric sliding sleeve 42, and the connecting plate 43 is arranged along the horizontal direction, and a controller 44 is fixedly arranged on the end surface of the connecting plate 43 close to the end of the electric sliding sleeve 42, and the controller 44 An electric telescopic rod 45 is fixedly arranged on the side away from the electric sliding sleeve 42, the electric telescopic rod 45 is electrically connected with the controller 44, the electric telescopic rod 45 is arranged along the horizontal direction, and the extension direction of the electric telescopic rod 45 is in line with the connecting plate 43 The extension direction of the same, the end of the electric telescopic rod 45 far away from the controller 44 is fixedly provided with a "匚" type mounting frame 46, and the opening of the "匚" type mounting frame 46 is vertically downward, and the "匚" type mounting frame 46 and The connecting plate 43 is slidingly connected, the opening of the "匚" type mounting frame 46 is located below the connecting plate 43, and the opening of the "匚" type mounting frame 46 is rotatably connected with a grinding roller 47, and the "匚" type mounting frame 46 is located on the connecting plate A motor mounting plate 461 is fixedly arranged on the outer side wall below 43, and a rotating motor 48 is fixedly arranged on the motor mounting plate 461. The end of the grinding roller 47 away from the rotating motor 48 passes through the connection between the first connecting shaft 471 and the "匚" type mounting frame 46. The inner side wall is connected in rotation, the end of the grinding roller 47 near the rotating motor 48 is fixedly provided with a second connecting shaft 472, the output end of the rotating motor 48 faces the grinding roller 47, and the output end of the rotating motor 48 is fixedly provided with a third connecting shaft 481, The third connecting shaft 481 is fixedly connected with the second connecting shaft 472 .
磨石安装机构5包括固定轴51,固定轴51固定设置在竖直安装板11上,固定轴51沿水平方向设置,固定轴51圆周侧壁靠近竖直安装板11的一侧固定设置有定位板52,定位板52沿竖直方向设置,固定轴51上还固定设置有滑座53,滑座53沿水平方向设置,滑座53的两侧壁上开设有腰型槽531,滑座53上滑动设置有滑动基座54,滑动基座54通过第一连接螺栓与滑座53固定,滑动基座54的上端面沿竖直方向开设有安装槽541,安装槽541的底面上固定设置有第一连接弹簧542;抵板543,抵板543与第一连接弹簧542弹性连接;安装底座55,安装底座55卡接在安装槽541内且通过第一连接螺栓57与滑动基座连接;安装底座55的上端面固定设置有磨石56。The grinding stone installation mechanism 5 includes a fixed shaft 51, which is fixedly arranged on the vertical installation plate 11, and the fixed shaft 51 is arranged along the horizontal direction. Plate 52, positioning plate 52 is set along the vertical direction, is also fixedly provided with slide seat 53 on the fixed shaft 51, slide seat 53 is set along the horizontal direction, is provided with waist-shaped groove 531 on the two side walls of slide seat 53, and slide seat 53 The upper slide is provided with a sliding base 54, the sliding base 54 is fixed with the sliding seat 53 by the first connecting bolt, the upper end surface of the sliding base 54 is provided with a mounting groove 541 along the vertical direction, and the bottom surface of the mounting groove 541 is fixedly provided with The first connecting spring 542; the resisting plate 543, the resisting plate 543 is elastically connected with the first connecting spring 542; the mounting base 55, the mounting base 55 is clamped in the mounting groove 541 and connected with the sliding base through the first connecting bolt 57; A grindstone 56 is fixedly arranged on the upper end surface of the base 55 .
磨石56的上端面可根据实际需求雕刻不同的形状。The upper end surface of the millstone 56 can be carved into different shapes according to actual needs.
固定轴51的圆周侧壁上开设有第一通孔501,第一通孔501沿竖直方向设置,且贯穿于固定轴51的圆周侧壁,第一通孔501的直径小于固定轴51的直径。The circumferential side wall of the fixed shaft 51 is provided with a first through hole 501, the first through hole 501 is arranged along the vertical direction, and runs through the circumferential side wall of the fixed shaft 51, the diameter of the first through hole 501 is smaller than that of the fixed shaft 51. diameter.
夹紧机构6包括L型连接基座62,L型连接基座62通过第二连接弹簧63与安装板1连接,L型连接基座62的竖直部端面上固定设置有安装基轴61,安装基轴61沿轴线方向开设有安装孔;安装基轴61的圆周面沿竖直方向上开设有第二通孔612,第二通孔612与第一通孔501同轴线设置;安装基轴61的圆周侧面上沿轴线方向均匀开设有连接槽611,连接槽611与安装孔相连通,连接槽611内转动设置有夹紧件65,夹紧件65具有一转杆和一夹持板,转杆与连接槽611的侧壁转动连接,夹持板与转杆固定连接,且夹持板沿竖直方向设置,转杆的圆周侧壁上设置有第一传动齿;安装孔内转动设置有第一转动轴64,第一转动轴64的圆周侧壁上沿轴线方向均匀设置有若干第二传动齿,第一传动齿与第二传动齿相啮合,第一转动轴64靠近竖直安装板11的一端面上固定设置有第二转动轴66,第二转动轴66的一端与第一转动轴64的端面固定连接,第二转动轴66的另一端固定设置有第一锥齿轮67;第二锥齿轮68,第二锥齿轮68与安装孔的内侧壁转动连接,第二锥齿轮68与第一锥齿轮67相啮合;转动齿轮69,转动齿轮69通过第四连接轴691与第二锥齿轮68同轴线设置;驱动杆601,驱动杆601的一端穿过第一通孔501与驱动块602固定连接,驱动块602固定设置在连接板43的下端面,驱动杆601的另一端穿过第二通孔612,位于L型连接板62水平部的正上方,驱动杆601位于第二通孔612内部的圆周侧面上固定设置有齿条6011,齿条6011与转动齿轮69相啮合。The clamping mechanism 6 includes an L-shaped connection base 62, the L-shaped connection base 62 is connected to the mounting plate 1 through a second connection spring 63, and the end surface of the vertical part of the L-shaped connection base 62 is fixedly provided with an installation base shaft 61, The installation base shaft 61 is provided with an installation hole along the axial direction; the circumferential surface of the installation base shaft 61 is provided with a second through hole 612 along the vertical direction, and the second through hole 612 is coaxially arranged with the first through hole 501; the installation base The circumferential side of the shaft 61 is uniformly provided with a connecting groove 611 along the axial direction, the connecting groove 611 communicates with the mounting hole, and a clamping part 65 is rotated in the connecting groove 611, and the clamping part 65 has a rotating rod and a clamping plate , the rotating rod is connected to the side wall of the connecting groove 611 in rotation, the clamping plate is fixedly connected to the rotating rod, and the clamping plate is arranged along the vertical direction, and the first transmission tooth is arranged on the circumferential side wall of the rotating rod; A first rotating shaft 64 is provided, and a number of second transmission teeth are evenly arranged on the circumferential side wall of the first rotating shaft 64 along the axial direction. The first transmission teeth mesh with the second transmission teeth. One end surface of the mounting plate 11 is fixedly provided with a second rotating shaft 66, one end of the second rotating shaft 66 is fixedly connected with the end surface of the first rotating shaft 64, and the other end of the second rotating shaft 66 is fixedly provided with a first bevel gear 67. ; The second bevel gear 68, the second bevel gear 68 is connected with the inner wall of the mounting hole in rotation, the second bevel gear 68 is meshed with the first bevel gear 67; the rotating gear 69, the rotating gear 69 is connected to the first bevel gear through the fourth connecting shaft 691 The two bevel gears 68 are coaxially arranged; the driving rod 601, one end of the driving rod 601 passes through the first through hole 501 and is fixedly connected with the driving block 602, the driving block 602 is fixedly arranged on the lower end surface of the connecting plate 43, and the other end of the driving rod 601 One end passes through the second through hole 612 and is located directly above the horizontal part of the L-shaped connecting plate 62. The drive rod 601 is fixedly provided with a rack 6011 on the circumferential side inside the second through hole 612. The rack 6011 is in phase with the rotating gear 69. engage.
废料收集机构7包括收集箱71,收集箱71固定设置在安装板1的上端面,收集箱71内设置有吸气组件,收集箱71的上端面固定设置有第一吸气管72,第一吸气管72沿竖直方向设置,第一吸气管72远离收集箱71的一端固定设置有弯管73,弯管73的一端与第一吸气管72固定连接,弯管73的另一端固定设置有第二吸气管74,第二吸气管74沿水平方向设置;收集件76,收集件76固定设置在“匚”型安装架46位于连接板43下端的侧壁上,收集件76通过第三吸气管75与第二吸气管74相连接。The waste collection mechanism 7 includes a collection box 71, the collection box 71 is fixedly arranged on the upper end surface of the mounting plate 1, an air suction assembly is arranged in the collection box 71, and a first air suction pipe 72 is fixedly arranged on the upper end surface of the collection box 71. The suction pipe 72 is arranged vertically, and the end of the first suction pipe 72 away from the collection box 71 is fixedly provided with an elbow 73, and one end of the elbow 73 is fixedly connected with the first suction pipe 72, and the other end of the elbow 73 The second suction pipe 74 is fixedly arranged, and the second suction pipe 74 is arranged along the horizontal direction; the collection piece 76, the collection piece 76 is fixedly arranged on the side wall of the "匚" type mounting frame 46 and is positioned at the lower end of the connecting plate 43, and the collection piece 76 is connected with the second suction pipe 74 through the third suction pipe 75 .
第一吸气管72为波纹管,第二吸气管74为波纹管。The first suction pipe 72 is a bellows, and the second suction pipe 74 is a bellows.
本发明的工作原理:Working principle of the present invention:
当需要对牛仔裤裤腿上进行破洞处理时,只需将待破洞处理的其中一条牛仔裤腿套在固定轴51上,并且将牛仔裤的腰部端面与定位板52相贴合,然后启动本装置的启动开关;When it is necessary to carry out hole processing on the trouser legs of the jeans, only one of the jeans legs to be processed by the hole is placed on the fixed shaft 51, and the waist end face of the jeans is fitted with the positioning plate 52, and then the device is started. start switch;
第一电动滑轨41开始工作,从而使得电动滑套42向下运动,从而带动连接板43向下运动,从而使得打磨辊47与牛仔裤接触,然后转动电机48开始工作,从而使得打磨辊47转动,从而实现对牛仔裤的破洞处理,并且在磨石46的作用下实现对牛仔裤进行不同样式的破洞处理;The first electric slide rail 41 starts to work, so that the electric sliding sleeve 42 moves downward, thereby driving the connecting plate 43 to move downward, so that the grinding roller 47 is in contact with the jeans, and then the rotating motor 48 starts to work, thereby making the grinding roller 47 rotate , so as to realize the processing of holes in the jeans, and realize the processing of holes in different styles under the action of the millstone 46;
同时,废料收集机构7中吸气组件开始工作,这样就使得打磨辊47在打磨牛仔裤过程中产生的废料能通过收集件76进入到第三吸气管75中,然后通过第二吸气管74和第一吸气管72吸入到收集箱71中,进行收集。Simultaneously, the suction assembly in the waste collection mechanism 7 starts to work, so that the waste material produced by the grinding roller 47 in the process of grinding jeans can enter the third suction pipe 75 through the collector 76, and then pass through the second suction pipe 74 and the first suction pipe 72 are sucked into the collection box 71 for collection.
进一步的,当连接板43在向下运动的过程中,会带动驱动块602向下运动,从而带动驱动杆601向下运动,当驱动杆601向下运动的同时,会带动齿条6011运动,齿条6011在向下运动时,会带动转动齿轮69转动,从而带动第二锥齿轮68转动,第二锥齿轮68带动第一锥齿轮67转动,第一锥齿轮67通过第二转动轴66带动第一转动轴64转动,第一转动轴64在转动时,能通过第二传动齿和第一传动齿的啮合带动转杆转动,然后带动夹紧板转动,从而将牛仔裤的另一裤腿夹紧;然后当打磨辊47正好与牛仔裤相接触时,此时驱动杆601能将L型连接基座62向下压动,从而带动夹紧机构6整体向下运动,从而能将牛仔裤向下拉动,这样使得牛仔裤与打磨辊47接触的地方处于绷紧状态,从而能提高打磨效果;Further, when the connecting plate 43 moves downward, it will drive the driving block 602 to move downward, thereby driving the driving rod 601 to move downward, and when the driving rod 601 moves downward, it will drive the rack 6011 to move, When the rack 6011 moves downward, it will drive the rotating gear 69 to rotate, thereby driving the second bevel gear 68 to rotate, the second bevel gear 68 drives the first bevel gear 67 to rotate, and the first bevel gear 67 is driven by the second rotating shaft 66 The first rotating shaft 64 rotates, and when the first rotating shaft 64 rotates, it can drive the rotating bar to rotate through the engagement of the second transmission teeth and the first transmission teeth, and then drive the clamping plate to rotate, thereby clamping the other trouser leg of the jeans Then when the grinding roller 47 is just in contact with the jeans, the drive rod 601 can press the L-shaped connection base 62 downwards, thereby driving the clamping mechanism 6 to move downwards as a whole, so that the jeans can be pulled downwards, This makes the place where the jeans are in contact with the grinding roller 47 in a tight state, thereby improving the grinding effect;
进一步的,当需要更换不同的款式的磨石以适应不同款式的破洞牛仔裤时,只需转动第二连接螺栓57,然后更换不同的安装底座55和磨石56即可,并且,通过转动第一连接螺栓使得滑动基座54能在滑座53上相对滑动,从而适应不同款式的破洞牛仔裤的破洞位置,然后调节“匚”型安装架46在连接板43上的位置,使得打磨辊47始终与磨石56处于同一竖直直线上;Further, when it is necessary to replace different styles of millstones to adapt to different styles of ripped jeans, you only need to rotate the second connecting bolt 57, and then replace different mounting bases 55 and millstones 56, and, by turning the second A connecting bolt makes the sliding base 54 relatively slide on the sliding seat 53, thereby adapting to the hole positions of different styles of hole jeans, and then adjusts the position of the "匚" type mounting frame 46 on the connecting plate 43, so that the grinding roller 47 is on the same vertical line with the millstone 56 all the time;
当破洞牛仔裤的款式具有两个及以上的破洞时,可以通过控制器控制电动伸缩杆54运动,从而带动“匚”型安装架46在连接板43上运动,从而完成对牛仔裤的破洞处理。When the style of ripped jeans has two or more holes, the movement of the electric telescopic rod 54 can be controlled by the controller, thereby driving the "匚" type mounting bracket 46 to move on the connecting plate 43, thereby completing the ripping of the jeans deal with.
以上所述仅为本发明的较佳实施例,并非因此限制本发明的专利保护范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the scope of patent protection of the present invention. Any equivalent structure or equivalent process transformation made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other Related technical fields are all included in the patent protection scope of the present invention in the same way.
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| CN114351395B (en) * | 2022-01-19 | 2023-07-25 | 郑州云顶服饰有限公司 | Jeans fixed-point hole breaking device and use method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2335636A1 (en) * | 1975-12-19 | 1977-07-15 | Cartabbia Giovanni | Jeans mfg. process - uses sand shot blasting, steaming and drying to give a worn and faded look |
| CN110438717A (en) * | 2019-09-05 | 2019-11-12 | 吉林工程技术师范学院 | A kind of broken hole jeans grinding attachment |
| CN110924031A (en) * | 2019-12-23 | 2020-03-27 | 湖州拉姆蕾姆服饰有限公司 | Many lines of jeans broken hole device for tailoring |
| CN111876960A (en) * | 2020-08-28 | 2020-11-03 | 武汉荣霞针织有限公司 | Broken hole jeans processing equipment |
-
2021
- 2021-03-10 CN CN202110257590.6A patent/CN112981837B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2335636A1 (en) * | 1975-12-19 | 1977-07-15 | Cartabbia Giovanni | Jeans mfg. process - uses sand shot blasting, steaming and drying to give a worn and faded look |
| CN110438717A (en) * | 2019-09-05 | 2019-11-12 | 吉林工程技术师范学院 | A kind of broken hole jeans grinding attachment |
| CN110924031A (en) * | 2019-12-23 | 2020-03-27 | 湖州拉姆蕾姆服饰有限公司 | Many lines of jeans broken hole device for tailoring |
| CN111876960A (en) * | 2020-08-28 | 2020-11-03 | 武汉荣霞针织有限公司 | Broken hole jeans processing equipment |
Non-Patent Citations (1)
| Title |
|---|
| 牛仔服的洗水工艺;范福军;吕建;;纺织导报(第12期);71-73 * |
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| Publication number | Publication date |
|---|---|
| CN112981837A (en) | 2021-06-18 |
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