CN220329389U

CN220329389U - Gear maintenance device

Info

Publication number: CN220329389U
Application number: CN202321817777.8U
Authority: CN
Inventors: 刘保强; 谷玉东; 叶炳衡; 侯永兵
Original assignee: Jiangsu Canghuan Copper Products Co ltd
Current assignee: Jiangsu Canghuan Copper Products Co ltd
Priority date: 2023-07-11
Filing date: 2023-07-11
Publication date: 2024-01-12
Anticipated expiration: 2033-07-11

Abstract

The application discloses gear maintenance device relates to gear processing maintenance technical field. The utility model provides a lathe, lathe top fixedly connected with workstation, the spout has been seted up at the lathe top, spout internally mounted has adjusting part, lathe top fixedly connected with brace table, and fixed subassembly is installed at the workstation top, and dust extraction subassembly is installed at the lathe top, and motor one is installed at the brace table top, bull stick one end fixedly connected with wire brush. The utility model discloses a, through being provided with fixed subassembly, can fix the gear that needs the cleanness on the movable rod, then utilize pivoted wire brush to scrape in the tooth's socket gap of gear and sweep, clear up the dust, when the gear gap is great, the position of fine setting gear is carried out to the accessible adjusting part, lets the wire brush more comprehensive clearance tooth's socket dirt that stores up, through the cooperation of fixed subassembly and adjusting part, can easily clear away the dirt in gear gap, has improved cleaning efficiency.

Description

Gear maintenance device

Technical Field

The application relates to the technical field of gear machining maintenance, in particular to a gear maintenance device.

Background

The gear is a mechanical element on the rim, which is continuously meshed with the gear to transmit motion and power, the application of the gear in transmission has long appeared, the principle of generating tooth cutting method and the sequential appearance of a special machine tool and a cutter for cutting teeth by using the principle are developed in the end of 19 th century, and the stability of the gear operation is emphasized along with the development of production.

The gear maintenance device disclosed in the prior China publication (issued publication number: CN 211587195U) comprises a shell, wherein the shell comprises an upper shell which is in a box structure at the upper end and is open at the upper end, a turntable which can horizontally rotate is horizontally arranged in the upper shell, a plurality of vertical upward mounting shafts are arranged at the edge positions of the turntable in a circular array, and gear mounting sections are formed at the upper ends of the mounting shafts and are used for being matched with gear mounting holes to be cleaned; a driving mechanism is arranged below the upper shell, and is provided with a driving end connected with the turntable and can drive the turntable and the gear to be cleaned to horizontally rotate; the spray head is fixedly arranged on the support rod, the working end of the spray head faces downwards and faces the end face of the gear to be cleaned, and the liquid inlet end of the spray head is connected with an oil supply pipe of an oil supply part structure. The utility model has the advantages of higher working efficiency and more stable working quality.

The gear after longer time of service can accumulate dirt in the tooth socket under the influence of laying dust, makes wearing and tearing aggravate easily, consequently needs to clean to the gear, especially when the gear is bigger, is difficult for the clearance more, for this reason, this application has proposed a gear maintenance device.

Disclosure of Invention

The purpose of the present application is: for solving the difficult problem of clearance of gear tooth's socket dirt, this application provides a gear maintenance device.

The application specifically adopts the following technical scheme for realizing the purposes:

the utility model provides a gear maintenance device, includes the lathe, lathe top fixedly connected with workstation, the lathe top is seted up flutedly, recess internally mounted has adjusting part, lathe top fixedly connected with brace table, fixed subassembly is installed at the workstation top, dust extraction subassembly is installed at the lathe top, motor one is installed at the brace table top, brace table one side rotates and is connected with the bull stick, bull stick one end fixedly connected with wire brush, the one end and the output fixed connection of motor one that the wire brush was kept away from to the bull stick, one side fixedly connected with tray of brace table.

Through adopting above-mentioned technical scheme, when using the device, fix the gear that needs the clearance maintenance on fixed subassembly, then start motor a drive wire brush and rotate, manual adjustment adjusting assembly, aim at the wire brush with the uncleaned gear gap and carry out all-round cleanness, start dust collection subassembly and collect the dust of cleaning process.

Further, the adjusting component comprises a sliding groove formed in the workbench, a T-shaped block is slidably connected in the sliding groove, one end of the sliding groove is fixedly connected with a limiting block, one side of the limiting block is rotatably connected with a threaded rod, and the T-shaped block is in threaded connection with the threaded rod.

Through adopting above-mentioned technical scheme, when using the device, remove T shape piece and remove on the threaded rod to drive the gear and remove.

Further, the one end fixedly connected with action wheel that the stopper was kept away from to the threaded rod, action wheel outer wall cover is equipped with the conveyer belt, the one end that the action wheel was kept away from to the conveyer belt rotates to be connected with from the driving wheel, workstation bottom fixedly connected with backup pad, the backup pad rotates to be connected with the connecting axle, connecting axle one end fixedly set up in from the driving wheel, other end fixedly connected with bevel gear one, bevel gear one meshing is connected with bevel gear two, bevel gear two one end fixedly connected with handle one.

Through adopting above-mentioned technical scheme, when the clearance gear, when the wire brush can't wash the gear gap, rotate handle one and drive bevel gear two and bevel gear one and rotate, rotate through the conveyer belt and make the threaded rod rotate.

Further, the fixed subassembly includes fixed column at T shape piece top of fixed column one side through connection has the pivot, pivot outer wall cover is equipped with the fixed block, pivot top threaded connection has the nut.

Through adopting above-mentioned technical scheme, when the clearance gear, unscrew the nut at first, insert the gear that needs the cleanness in the pivot, then screw up the nut again, fix the gear in the pivot.

Further, one end of the rotating shaft is sleeved with a first gear, the first gear is connected with a second gear in a meshed mode, a second motor is installed on one side of the T-shaped block, and the output end of the second motor is fixedly connected with the second gear.

Through adopting above-mentioned technical scheme, when the clearance gear, start motor two, drive gear two and gear one and rotate to a plurality of gaps with the gear can both clean the maintenance.

Further, the dust collection assembly comprises a dust collection box arranged at the top of the machine tool, an air outlet is formed in one side of the dust collection box, a suction pump is fixedly connected to the top of the dust collection box, an exhaust pipe is fixedly connected to the top of the suction pump, a dust collection opening is fixedly connected to one end of the exhaust pipe, which is far away from the suction pump, and is arranged on a tray in a building mode, a dust collection box is slidably arranged in an inner cavity of the dust collection box, a filter screen is arranged on one side of the dust collection box, and a handle II is fixedly connected to one side of the dust collection box.

Through adopting above-mentioned technical scheme, when the clearance gear, the dust in the gear gap can fly away in the air after the clearance, at first starts the pump, pumps dust into the dust collection box, and after the dust reached the dust collection box, sieves impurity through the filter screen of dust collection box one side, then the gas that the pump produced will sieve the back and get rid of through the gas pocket that goes out dust collection box one side.

Further, a first buckle is fixedly connected to one side of the dust collection box, a baffle is hinged to the inner wall of the first buckle, a second buckle is fixedly connected to one side of the dust collection box, and the first buckle is parallel to the second buckle.

Through adopting above-mentioned technical scheme, the pump during operation can produce the vibration, can lift the articulated baffle on the buckle one and put on the buckle two, and the dust bin keeps off in the dust bin inside.

Further, an illuminating lamp is arranged at the top end of the supporting table.

Through adopting above-mentioned technical scheme, when work or operational environment light are darker night, can open the light and throw light on, observe the clean condition of gear.

In summary, the present application includes at least one of the following beneficial effects:

1. the utility model discloses a, through being provided with fixed subassembly, can fix the gear that needs the cleanness on the movable rod, then utilize pivoted wire brush to scrape in the tooth's socket gap of gear and sweep, clear up the dust, when the gear gap is great, the position of fine setting gear is carried out to the accessible adjusting part, lets the wire brush more comprehensive clearance tooth's socket dirt that stores up, through the cooperation of fixed subassembly and adjusting part, can easily clear away the dirt in gear gap, has improved cleaning efficiency.

2. The application, through being provided with dust absorption subassembly, when the clean maintenance gear, the dust in the gear gap can drift in the air after the clearance of wire brush, and the accessible pump is collected the dust that produces in will clearing up, avoids the dust to cause the pollution to the air as far as possible.

Drawings

Fig. 1 is a schematic perspective view of a device body in the present application.

Fig. 2 is a side cross-sectional view of the device body in the present application.

Fig. 3 is a schematic perspective view of an adjusting assembly of the present application.

Fig. 4 is a schematic perspective view of the fixing assembly in the present application.

Figure 5 is a schematic perspective view of the dust collection assembly of the present application.

Reference numerals illustrate:

1. a machine tool; 2. a work table; 3. an adjustment assembly; 4. a support table; 5. a fixing assembly; 6. a dust collection assembly; 7. a first motor; 8. a rotating rod; 9. a wire brush; 10. a lighting lamp; 11. a tray; 301. a chute; 302. a T-shaped block; 303. a limiting block; 304. a threaded rod; 305. a driving wheel; 306. a conveyor belt; 307. driven wheel; 308. a support plate; 309. bevel gears I; 310. bevel gears II; 311. a first handle; 51. fixing the column; 52. a rotating shaft; 53. a fixed block; 54. a nut; 55. a first gear; 56. a second gear; 57. a second motor; 610. a dust suction box; 611. pumping; 612. an exhaust tube; 613. a dust collection port; 614. a dust collection box; 615. a second handle; 616. the first buckle is buckled; 617. a baffle; 618. and a second buckle.

Detailed Description

The present application is described in further detail below in conjunction with figures 1-5.

The embodiment of the application discloses a gear maintenance device.

Referring to fig. 1 and 2, a gear maintenance device, including lathe 1, lathe 1 top fixedly connected with workstation 2, the recess is seted up at lathe 1 top, recess internally mounted has adjusting part 3, lathe 1 top fixedly connected with brace table 4, fixed subassembly 5 is installed at workstation 2 top, dust collection subassembly 6 is installed at lathe 1 top, motor one 7 is installed at brace table 4 top, brace table 4 one side is rotated and is connected with bull stick 8, bull stick 8 one end fixedly connected with wire brush 9, the one end that bull stick 8 kept away from wire brush 9 and the output fixed connection of motor one 7, one side fixedly connected with tray 11 of brace table 4, light 10 is installed on the top of brace table 4.

When the device is used, firstly, the gear to be cleaned and maintained is fixed on the fixed component 5, then the motor 7 is started, the rotating rod 8 is driven to rotate through the motor 7, the steel wire brush 9 at one end of the rotating rod 8 is also driven to rotate together to clean the gear gap, when the steel wire brush 9 cannot clean the gear gap, the adjusting component 3 can be manually adjusted, the uncleaned gear gap is aligned with the steel wire brush 9 to carry out omnibearing cleaning, dust in the gear gap can float in the air after being cleaned through the steel wire brush 9 in the cleaning process, the dust collection component 6 can be started to collect the dust, the surrounding environment is prevented from being polluted as much as possible, when the night work or the working environment is darker, the illuminating lamp 10 can be turned on to illuminate, the gear cleaning condition is observed, and compared with the pure manual cleaning efficiency, the device is higher and more convenient.

Referring to fig. 1 and 3, the adjusting component 3 includes a sliding groove 301 formed in the workbench 2, a T-shaped block 302 is slidably connected in the sliding groove 301, a limiting block 303 is fixedly connected to one end of the sliding groove 301, a threaded rod 304 is rotatably connected to one side of the limiting block 303, the T-shaped block 302 is in threaded connection with the threaded rod 304, one end of the threaded rod 304, which is far away from the limiting block 303, is fixedly connected with a driving wheel 305, a conveyor belt 306 is sleeved on the outer wall of the driving wheel 305, one end, which is far away from the driving wheel 305, of the conveyor belt 306 is rotatably connected with a driven wheel 307, a supporting plate 308 is fixedly connected to the bottom of the workbench 2, the supporting plate 308 is rotatably connected with a connecting shaft, one end of the connecting shaft is fixedly arranged on the driven wheel 307, the other end is fixedly connected with a bevel gear 309, the bevel gear 309 is in mesh with a bevel gear 310, and one end of the bevel gear 310 is fixedly connected with a handle 311.

When the gear is cleaned, when the wire brush 9 cannot clean the gear gap, the handle one 311 can be rotated, the handle one 311 drives the bevel gear two 310 to rotate, when the bevel gear two 310 rotates, the engaged bevel gear one 309 is driven to rotate, when the bevel gear one 309 rotates, the driven wheel 307 is driven to rotate, the driven wheel 307 drives the conveyor belt 306 and the driving wheel 305 to rotate together, thereby driving the threaded rod 304 on one side of the driving wheel 305 to rotate, the threaded rod 304 rotates to enable the T-shaped block 302 sleeved on the threaded rod 304 to slide in the sliding groove 301, and accordingly the adjusting assembly 3 on the top of the T-shaped block 302 is driven to move.

Referring to fig. 1 and 4, the fixing assembly 5 includes a fixing column 51 fixedly connected to the top of the T-shaped block 302, a rotating shaft 52 is connected to one side of the fixing column 51 in a penetrating manner, a fixing block 53 is sleeved on the outer wall of the rotating shaft 52, a nut 54 is connected to the top end of the rotating shaft 52 in a threaded manner, a first gear 55 is sleeved on one end of the rotating shaft 52, a second gear 56 is connected to the first gear 55 in a meshed manner, a second motor 57 is installed on one side of the T-shaped block 302, and an output end of the second motor 57 is fixedly connected with the second gear 56.

When the gear is cleaned, the nut 54 is firstly unscrewed, then the gear to be cleaned is inserted into the rotating shaft 52, the side 55 of the gear is propped against the fixed block 53, then the nut 54 is screwed, the gear is fixed on the rotating shaft 52, then the motor II 57 is started to drive the gear II 56 to rotate, and the meshed gear I55 is driven to rotate, so that the rotating shaft 52 drives the gear to rotate, and a plurality of gaps of the gear can be cleaned and maintained.

Referring to fig. 1 and 5, the dust collection assembly 6 includes a dust collection box 610 installed at the top of the machine tool 1, an air outlet is formed in one side of the dust collection box 610, a suction pump 611 is fixedly connected to the top of the dust collection box 610, an exhaust pipe 612 is fixedly connected to the top of the suction pump 611, one end, away from the suction pump 611, of the exhaust pipe 612 is fixedly connected with a dust collection port 613, the dust collection port 613 is erected on the tray 11, a dust collection box 614 is slidably arranged in an inner cavity of the dust collection box 610, a filter screen is formed in one side of the dust collection box 614, a handle second 615 is fixedly connected to one side of the dust collection box 614, a first buckle 616 is fixedly connected to one side of the dust collection box, a baffle 617 is hinged to the inner wall of the first buckle 616, a second buckle 618 is fixedly connected to one side of the dust collection box 610, and the first buckle 616 is parallel to the second buckle 618.

When the gears are cleaned, dust in the gaps of the gears can fly in the air after cleaning, the suction pump 611 is started firstly, the dust is sucked into the dust collecting box 614 through the cooperation of the suction pipe 612 and the dust suction port 613, after the dust reaches the dust collecting box 614, impurities are sieved through a filter screen on one side of the dust collecting box 614 and remain in the dust collecting box 614, then air generated by the suction pump 611 is discharged through an air hole on one side of the dust collecting box 610 after being sieved, vibration can be generated when the suction pump 611 works, the dust collecting box 614 can slide out of the dust collecting box 610, a baffle 617 hinged on the first buckle 616 can be lifted up and then placed on the second buckle 618, the dust collecting box 614 is blocked in the dust collecting box 610 through the baffle 617, when the dust collecting box 614 is piled up, the second buckle 615 can be pulled to pull the dust collecting box 614 out for cleaning, and dust in the dust collecting box 610 is cleaned up and then put into the dust collecting box 610 again, and pollution to the air is avoided as much as possible.

The implementation principle of the gear maintenance device of the embodiment is as follows: when the gear is cleaned, the nut 54 is firstly unscrewed, then the gear to be cleaned is inserted into the rotating shaft 52, one side of the gear is propped against the fixed block 53, then the nut 54 is screwed, the gear is fixed on the rotating shaft 52, then the motor II 57 is started to drive the gear II 56 to rotate and drive the meshed gear I55 to rotate, so that the rotating shaft 52 drives the gear to rotate, thereby cleaning and maintaining a plurality of gaps of the gear, then the motor I7 is started, the rotating rod 8 is driven by the motor I7 to rotate and also drive the wire brush 9 at one end of the rotating rod 8 to clean the gaps of the gear, when the wire brush 9 can not clean the gaps of the gear, the handle I311 is rotated, the handle I311 drives the bevel gear II 310 to rotate, when the bevel gear II 310 rotates, the meshed bevel gear I309 is driven to rotate, and when the bevel gear I309 rotates, the driven wheel 307 drives the conveyer 306 and the driving wheel 305 to rotate, thereby driving the threaded rod 304 at one side of the driving wheel 305 to rotate, the threaded rod 304 rotates to enable the T-shaped block 302 sleeved on the threaded rod 304 to slide in the sliding groove 301, thereby driving the fixed column 51 at the top of the T-shaped block 302 to move, enabling uncleaned gear gaps to be aligned with the steel wire brushes 9 to perform all-round cleaning, when the gears are cleaned, dust in the gear gaps can float in the air after cleaning, firstly starting the suction pump 611, sucking the dust into the dust collection box 614 through the cooperation of the suction pipe 612 and the dust suction port 613, after the dust reaches the dust collection box 614, sieving impurities through the filter screen at one side of the dust collection box 614 and then remaining in the dust collection box 614, then discharging gas generated by the suction pump 611 through the air holes at one side of the dust collection box 610 after sieving, and vibrating the dust collection box 614 can be caused to slide out of the dust collection box 610 due to the vibration generated when the suction pump 611 works, the hinged baffle 617 on the first buckle 616 can be lifted and then placed on the second buckle 618, the dust collection box 614 is blocked inside the dust collection box 610 through the baffle 617, when the dust collection box 614 is piled up, the baffle 617 is lifted, the second handle 615 can be pulled to pull out the dust collection box 614 for cleaning, dust in the box is cleaned, and then the dust is placed into the dust collection box 610 again, so that the pollution of the dust to the air is avoided as much as possible, and when the night work or the working environment is darker, the illuminating lamp 10 can be turned on for illumination to observe the cleaning condition of gears.

Claims

1. Gear maintenance device, comprising a machine tool (1), characterized in that: lathe (1) top fixedly connected with workstation (2), the recess has been seted up at lathe (1) top, recess internally mounted has adjusting part (3), lathe (1) top fixedly connected with brace table (4), fixed subassembly (5) are installed at workstation (2) top, dust absorption subassembly (6) are installed at lathe (1) top, motor one (7) are installed at brace table (4) top, brace table (4) one side rotation is connected with bull stick (8), bull stick (8) one end fixedly connected with wire brush (9), the one end and the output fixed connection of motor one (7) of wire brush (9) are kept away from to bull stick (8), one side fixedly connected with tray (11) of brace table (4).

2. A gear maintenance device according to claim 1, wherein: the adjusting component (3) comprises a sliding groove (301) formed in the workbench (2), the sliding groove (301) is internally connected with a T-shaped block (302) in a sliding mode, one end of the sliding groove (301) is fixedly connected with a limiting block (303), one side of the limiting block (303) is rotatably connected with a threaded rod (304), and the T-shaped block (302) is in threaded connection with the threaded rod (304).

3. A gear maintenance device according to claim 2, wherein: one end fixedly connected with action wheel (305) of stopper (303) is kept away from to threaded rod (304), action wheel (305) outer wall cover is equipped with conveyer belt (306), one end rotation that action wheel (305) was kept away from to conveyer belt (306) is connected with from driving wheel (307), workstation (2) bottom fixedly connected with backup pad (308), backup pad (308) rotation is connected with the connecting axle, connecting axle one end fixedly set up in from driving wheel (307), other end fixedly connected with bevel gear (309), bevel gear (309) meshing is connected with bevel gear two (310), bevel gear two (310) one end fixedly connected with handle one (311).

4. A gear maintenance device according to claim 2, wherein: the fixing assembly (5) comprises a fixing column (51) fixedly connected to the top of the T-shaped block (302), a rotating shaft (52) is connected to one side of the fixing column (51) in a penetrating mode, a fixing block (53) is sleeved on the outer wall of the rotating shaft (52), and a nut (54) is connected to the top end of the rotating shaft (52) in a threaded mode.

5. A gear maintenance device according to claim 4, wherein: one end of the rotating shaft (52) is sleeved with a first gear (55), the first gear (55) is connected with a second gear (56) in a meshed mode, one side of the T-shaped block (302) is provided with a second motor (57), and the output end of the second motor (57) is fixedly connected with the second gear (56).

6. A gear maintenance device according to claim 1, wherein: the dust collection assembly (6) comprises a dust collection box (610) arranged at the top of the machine tool (1), an air outlet is formed in one side of the dust collection box (610), a suction pump (611) is fixedly connected to the top of the dust collection box (610), an exhaust pipe (612) is fixedly connected to the top of the suction pump (611), a dust collection opening (613) is fixedly connected to one end of the exhaust pipe (612) away from the suction pump (611), the dust collection opening (613) is erected on the tray (11), a dust collection box (614) is slidably arranged in an inner cavity of the dust collection box (610), a filter screen is arranged on one side of the dust collection box (614), and a handle II (615) is fixedly connected to one side of the dust collection box (614).

7. The gear maintenance device of claim 6, wherein: one side of the dust collection box (614) is fixedly connected with a first buckle (616), the inner wall of the first buckle (616) is hinged with a baffle plate (617), one side of the dust collection box (610) is fixedly connected with a second buckle (618), and the first buckle (616) is parallel to the second buckle (618).

8. A gear maintenance device according to claim 1, wherein: an illuminating lamp (10) is arranged at the top end of the supporting table (4).