CN220323198U - Vortex ultrasonic combined flaw detection device - Google Patents
Vortex ultrasonic combined flaw detection device Download PDFInfo
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- CN220323198U CN220323198U CN202322203017.4U CN202322203017U CN220323198U CN 220323198 U CN220323198 U CN 220323198U CN 202322203017 U CN202322203017 U CN 202322203017U CN 220323198 U CN220323198 U CN 220323198U
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- 238000001514 detection method Methods 0.000 title claims abstract description 80
- 230000002146 bilateral effect Effects 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims 4
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The utility model discloses an eddy current ultrasonic combined flaw detection device, which relates to the technical field of flaw detection devices and aims to solve the problems that the flaw detection treatment is carried out on a pipeline by arranging a circular ring-shaped flaw detection structure, the flaw detection treatment can be carried out on the surface of an all-dimensional pipeline, but the circular ring-shaped flaw detection structure is a fixed structure and cannot be attached to pipelines with other diameter sizes, so that the flaw detection accuracy is affected; further comprises: the support, it sets up the bottom at the workstation, first base, it sets up the upper end at the workstation, and first base is provided with two and symmetry setting in the upper end both sides of workstation, the upper end of first base is provided with the mount, the upper end of mount is provided with the detection ring, and detects ring fixed mounting in the upper end of mount, the outer wall of detection ring is provided with electric putter, and electric putter is provided with four and symmetry setting at the outer wall of detection ring.
Description
Technical Field
The utility model relates to the technical field of flaw detection devices, in particular to an eddy current ultrasonic combined flaw detection device.
Background
Once the gap appears on the surface of the pipeline, the pipeline is easy to crack when in use, and serious consequences are caused, so that the welding seam of the pipeline must be subjected to flaw detection to ensure the quality of the pipeline, the eddy current flaw detection is a flaw detection method for detecting surface defects of a component and a metal material by utilizing the electromagnetic induction principle, and the ultrasonic flaw detection is a method for detecting objects by utilizing ultrasonic energy to penetrate into the deep part of the metal material.
The device comprises a flaw detection host, wherein two vertical side plates are fixedly connected to the rear side wall of the flaw detection host, the upper ends of the two side plates are fixedly connected with the same horizontal supporting plate, the two ends of the supporting plate extend to the two sides of the flaw detection host, the upper ends of the supporting plate are fixedly connected with two first U-shaped frames, and the two first U-shaped frames are symmetrically arranged on the two sides of the flaw detection host.
In the using process of the device, the annular flaw detection structure is arranged to carry out flaw detection treatment on the pipeline, so that the flaw detection treatment on the surface of the omnibearing pipeline can be ensured, but the annular flaw detection structure is a fixed structure and cannot be attached to pipelines with other diameters, so that the flaw detection accuracy is affected; so we propose an eddy current ultrasonic combined flaw detection device so as to solve the problems set forth above.
Disclosure of Invention
The utility model aims to provide an eddy current ultrasonic combined flaw detection device, which solves the problems that the existing technology in the background art carries out flaw detection treatment on a pipeline by arranging a circular ring flaw detection structure, so that the flaw detection treatment on the surface of an all-dimensional pipeline can be ensured, but the circular ring flaw detection structure is a fixed structure and cannot be attached to pipelines with other diameters, so that the flaw detection accuracy is affected.
In order to achieve the above purpose, the present utility model provides the following technical solutions: an eddy current ultrasonic combined flaw detection device comprises a workbench;
further comprises:
the support, it sets up the bottom at the workstation, and first base, and it sets up the upper end at the workstation, and first base is provided with two and symmetry setting in the upper end both sides of workstation, the upper end of first base is provided with the mount, the upper end of mount is provided with the detection ring, and detects ring fixed mounting at the upper end of mount, the outer wall that detects the ring is provided with electric putter, and electric putter is provided with four and symmetry setting at the outer wall that detects the ring, electric putter's inside is provided with the movable rod, and the movable rod carries out telescopic movement through electric putter drive, the front end of movable rod is provided with the detection head, and the detection head is convex setting, the bottom bilateral symmetry of detection head is provided with the gyro wheel.
Preferably, the detection heads arranged on the inner walls of the two detection rings are arranged in a staggered mode.
Preferably, the outer wall of the fixing frame is provided with a triangular fixing block, the triangular fixing block is positioned on the left side, the right side, the front side and the rear side of the fixing frame, and the bottom end of the triangular fixing block is fixedly connected with the upper end of the workbench.
Preferably, the upper end bilateral symmetry of workstation is provided with the second base, the upper end bilateral symmetry of second base is provided with first lift, the upper end of first lift is provided with first lifter, and first lifter carries out telescopic movement through first lift drive, the upper end of first lifter is provided with the fixing base, the upper end of fixing base is provided with the dead lever, and the dead lever is Y style of calligraphy setting, the outer wall bilateral symmetry of dead lever is provided with the drive wheel, and the drive wheel rotates in the upper end of dead lever through inside drive structure.
Preferably, the both ends symmetry of fixing base is provided with the second lift, and the upper end both sides of dead lever are connected fixedly with both sides second lift respectively, the upper end of second lift is provided with the second lifter, and the second lifter goes up and down to remove through the second lift drive, the upper end of second lifter is provided with the roof-rack, and the bottom of roof-rack is provided with the mounting bracket, and the mounting bracket is provided with two and symmetrical mounting in the bottom both sides of roof-rack, be provided with spacing wheel between the mounting bracket, the centre of spacing wheel is provided with first spacing groove.
Preferably, the upper end center of workstation is provided with the third lift, the upper end of third lift is provided with the third lifter, and the third lifter goes up and down to remove through the drive of third lift, the upper end of third lifter is provided with the auxiliary frame, the upper end bilateral symmetry of auxiliary frame is provided with the auxiliary wheel, and the auxiliary wheel rotates in the auxiliary frame upper end, the centre of auxiliary wheel is provided with the second spacing groove.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, the electric push rods are arranged around the outside of the detection ring, and the detection heads are driven by the electric push rods to perform tightening and amplifying operations, so that flaw detection is performed on pipelines with different sizes, the detection heads can be always attached to the surfaces of the pipelines with different diameters, the detection precision is improved, and the condition of low detection efficiency caused by different pipeline sizes is prevented.
2. Through setting up detection mechanism two to carry out dislocation set with the detection head on two detection mechanism, thereby can carry out the omnidirectional detection to the surface of pipeline, and further improve the effect of detection.
Drawings
FIG. 1 is a front elevational view of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of a flaw detection structure according to the present utility model;
FIG. 3 is a schematic diagram of a driving mechanism according to the present utility model;
FIG. 4 is a schematic view of an auxiliary support structure according to the present utility model;
in the figure: 1. a work table; 2. a bracket; 3. a first base; 4. a fixing frame; 5. a triangular fixed block; 6. a roller; 7. a detection ring; 8. an electric push rod; 9. a moving rod; 10. a detection head; 11. a second base; 12. a first elevator; 13. a first lifting rod; 14. a fixing seat; 15. a second lifter; 16. a top frame; 17. a second lifting rod; 18. a mounting frame; 19. a limiting wheel; 20. a first limit groove; 21. a fixed rod; 22. a driving wheel; 23. a third elevator; 24. a third lifting rod; 25. an auxiliary frame; 26. an auxiliary wheel; 27. and the second limit groove.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Referring to fig. 1-4, an embodiment of the present utility model is provided: an eddy current ultrasonic combined flaw detection device comprises a workbench 1;
further comprises:
the support 2, it sets up the bottom at workstation 1, first base 3, it sets up the upper end at workstation 1, and first base 3 is provided with two and symmetry setting in the upper end both sides of workstation 1, the upper end of first base 3 is provided with mount 4, the upper end of mount 4 is provided with detection ring 7, and detection ring 7 fixed mounting is in the upper end of mount 4, the outer wall of detection ring 7 is provided with electric putter 8, and electric putter 8 is provided with four and symmetry setting at the outer wall of detection ring 7, electric putter 8's inside is provided with movable rod 9, and movable rod 9 carries out telescopic movement through electric putter 8 drive, the front end of movable rod 9 is provided with detection head 10, and detection head 10 is convex setting, the bottom bilateral symmetry of detection head 10 is provided with gyro wheel 6.
The electric push rod 8 drives the detection head 10 to tighten and enlarge, so that pipelines with different sizes can be subjected to flaw detection, and the detection head 10 can be always attached to the surfaces of the pipelines with different diameters.
Referring to fig. 2, the detecting heads 10 disposed on the inner walls of the two detecting rings 7 are staggered, so that the surface of the pipeline can be detected in all directions, and the detecting effect is further improved.
Referring to fig. 2, the outer wall of the fixing frame 4 is provided with triangle fixing blocks 5, the triangle fixing blocks 5 are located at the left side, the right side, the front side and the rear side of the fixing frame 4, and the bottom ends of the triangle fixing blocks 5 are fixedly connected with the upper end of the workbench 1 for improving the stability of the flaw detection mechanism.
Referring to fig. 3, a second base 11 is symmetrically disposed at two sides of an upper end of the workbench 1, a first lifter 12 is symmetrically disposed at two sides of an upper end of the second base 11, a first lifter 13 is disposed at an upper end of the first lifter 12, the first lifter 13 is driven by the first lifter 12 to perform telescopic movement, a fixing seat 14 is disposed at an upper end of the first lifter 13, a fixing rod 21 is disposed at an upper end of the fixing seat 14, the fixing rod 21 is in a Y-shaped configuration, driving wheels 22 are symmetrically disposed at two sides of an outer wall of the fixing rod 21, and the driving wheels 22 rotate at an upper end of the fixing rod 21 through an internal driving structure for driving a pipeline to move.
Referring to fig. 3, the two ends of the fixing base 14 are symmetrically provided with second lifters 15, two sides of the upper end of the fixing rod 21 are respectively connected and fixed with the second lifters 15 on two sides, the upper end of the second lifter 15 is provided with a second lifter 17, the second lifter 17 is driven by the second lifter 15 to lift, the upper end of the second lifter 17 is provided with a top frame 16, the bottom end of the top frame 16 is provided with a mounting frame 18, the mounting frame 18 is provided with two symmetrical mounting on two sides of the bottom end of the top frame 16, limiting wheels 19 are arranged between the mounting frames 18, a first limiting groove 20 is formed in the middle of the limiting wheels 19, and the limiting wheels 19 are moved and attached to the upper end of a pipeline so as to fix the pipeline and prevent the pipeline from falling.
Referring to fig. 4, a third lifter 23 is disposed at the center of the upper end of the workbench 1, a third lifter 24 is disposed at the upper end of the third lifter 23, the third lifter 24 is driven by the third lifter 23 to lift, an auxiliary frame 25 is disposed at the upper end of the third lifter 24, auxiliary wheels 26 are symmetrically disposed at two sides of the upper end of the auxiliary frame 25, the auxiliary wheels 26 rotate at the upper end of the auxiliary frame 25, and a second limiting groove 27 is disposed in the middle of the auxiliary wheels 26 to support and assist movement, so that the rear end of the workbench is prevented from being tilted due to overlong extension of a pipeline.
Working principle: when the pipeline is used, the pipeline is placed between the driving wheels 22, the driving wheels 22 are started to enable the pipeline to move forwards, meanwhile, the second lifter 15 is started to enable the limiting wheel 19 to descend and be attached to the upper end of the pipeline, the first lifter 12 is started to lift the pipeline to enable the circle center of the pipeline to coincide with the circle center of the detection ring 7, when the pipeline moves to the inside of the detection ring 7, the electric push rod 8 is started to enable the peripheral detection heads 10 to simultaneously stretch inwards and attach to the pipeline to conduct flaw detection, and the pipeline slowly moves forwards and penetrates through the second flaw detection mechanism to conduct further detection.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. An eddy current ultrasonic combined flaw detection device comprises a workbench (1);
the method is characterized in that: further comprises:
support (2), its bottom that sets up in workstation (1), first base (3), its upper end at workstation (1) that sets up, and first base (3) are provided with two and symmetry setting in the upper end both sides of workstation (1), the upper end of first base (3) is provided with mount (4), the upper end of mount (4) is provided with detection ring (7), and detects ring (7) fixed mounting in the upper end of mount (4), the outer wall that detects ring (7) is provided with electric putter (8), and electric putter (8) are provided with four and symmetry setting at the outer wall that detects ring (7), the inside of electric putter (8) is provided with movable rod (9), and movable rod (9) are through electric putter (8) drive flexible removal, the front end of movable rod (9) is provided with detection head (10), and detects head (10) and be the setting for convex, the bottom bilateral symmetry of detection head (10) is provided with gyro wheel (6).
2. The eddy current ultrasonic joint inspection device according to claim 1, wherein: the detection heads (10) arranged on the inner walls of the two detection rings (7) are arranged in a staggered mode.
3. The eddy current ultrasonic joint inspection device according to claim 1, wherein: the outer wall of mount (4) is provided with triangle fixed block (5), and triangle fixed block (5) are located the left and right sides and the front and back both sides of mount (4), and the upper end fixed connection of bottom and workstation (1) of triangle fixed block (5).
4. The eddy current ultrasonic joint inspection device according to claim 1, wherein: the utility model discloses a workbench, including workstation (1), fixing base (14), fixed seat (14) are provided with second base (11), the upper end bilateral symmetry of second base (11) is provided with first lift (12), the upper end of first lift (12) is provided with first lifter (13), and first lifter (13) are through the flexible removal of first lift (12) drive, the upper end of first lifter (13) is provided with fixing base (14), the upper end of fixing base (14) is provided with dead lever (21), and dead lever (21) are Y style of calligraphy setting, the outer wall bilateral symmetry of dead lever (21) is provided with drive wheel (22), and drive wheel (22) rotate in the upper end of dead lever (21) through internal drive structure.
5. The vortex ultrasonic combined flaw detection device according to claim 4, wherein: the utility model discloses a fixed seat, including fixing base (14), fixed seat, mounting bracket (16), mounting bracket (18), limiting wheel (19) are provided with between mounting bracket (18), the both ends symmetry of fixing base (14) is provided with second lift (15), and the upper end of second lift (15) is provided with second lifter (17), and second lifter (17) go on lifting movement through second lift (15) drive, the upper end of second lifter (17) is provided with roof-rack (16), and the bottom of roof-rack (16) is provided with mounting bracket (18), and mounting bracket (18) are provided with two and symmetrical mounting in the bottom both sides of roof-rack (16), be provided with spacing wheel (19) between mounting bracket (18), the centre of spacing wheel (19) is provided with first spacing groove (20).
6. The eddy current ultrasonic joint inspection device according to claim 1, wherein: the center of the upper end of the workbench (1) is provided with a third lifter (23), the upper end of the third lifter (23) is provided with a third lifting rod (24), the third lifting rod (24) is driven by the third lifter (23) to lift, the upper end of the third lifting rod (24) is provided with an auxiliary frame (25), two sides of the upper end of the auxiliary frame (25) are symmetrically provided with auxiliary wheels (26), and the auxiliary wheels (26) are arranged on the auxiliary frame (25)
The upper end rotates, and a second limit groove (27) is arranged in the middle of the auxiliary wheel (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322203017.4U CN220323198U (en) | 2023-08-16 | 2023-08-16 | Vortex ultrasonic combined flaw detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322203017.4U CN220323198U (en) | 2023-08-16 | 2023-08-16 | Vortex ultrasonic combined flaw detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220323198U true CN220323198U (en) | 2024-01-09 |
Family
ID=89415812
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322203017.4U Active CN220323198U (en) | 2023-08-16 | 2023-08-16 | Vortex ultrasonic combined flaw detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220323198U (en) |
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2023
- 2023-08-16 CN CN202322203017.4U patent/CN220323198U/en active Active
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