CN220317907U - Heat treatment device for preparing high-strength alloy wire - Google Patents
Heat treatment device for preparing high-strength alloy wire Download PDFInfo
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- CN220317907U CN220317907U CN202321475581.5U CN202321475581U CN220317907U CN 220317907 U CN220317907 U CN 220317907U CN 202321475581 U CN202321475581 U CN 202321475581U CN 220317907 U CN220317907 U CN 220317907U
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- heat treatment
- alloy wire
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 126
- 239000000956 alloy Substances 0.000 title claims abstract description 83
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 83
- 239000007788 liquid Substances 0.000 claims abstract description 59
- 238000001816 cooling Methods 0.000 claims abstract description 37
- 238000004140 cleaning Methods 0.000 claims abstract description 19
- 150000001875 compounds Chemical class 0.000 claims abstract 10
- 239000002131 composite material Substances 0.000 claims description 28
- 239000007921 spray Substances 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 14
- 230000007306 turnover Effects 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000010992 reflux Methods 0.000 claims 1
- 230000001050 lubricating effect Effects 0.000 abstract description 18
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000007664 blowing Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000002035 prolonged effect Effects 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 238000007669 thermal treatment Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
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- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
The utility model provides a heat treatment device for preparing high-strength alloy wires, which comprises a heat treatment machine box and a cleaning and cooling compound box, wherein a first heater is arranged in the heat treatment machine box, a cylinder type heat treatment cavity which is horizontally arranged is arranged in the first heater, a heat treatment roller core is arranged in the cylinder type heat treatment cavity, one side of the heat treatment machine box is provided with the cleaning and cooling compound box, the cleaning and cooling compound box is internally provided with a liquid guide ring pipe, and the cleaning and cooling compound box is internally provided with an air guide ring pipe; and an air nozzle arranged on the air guide ring pipe washes the residual lubricating liquid on the surface of the wire inlet part of the alloy wire, keeps the surface of the alloy wire before entering the heat treatment dry, and simultaneously blows and cools the wire outlet part of the alloy wire.
Description
Technical Field
The utility model relates to the technical field of alloy wire processing, in particular to a heat treatment device for preparing high-strength alloy wires.
Background
In the processing of high strength alloy wire, heat treatment of the high strength alloy wire is required in order to obtain good mechanical properties and to eliminate cold working stress. For example, application number CN201921626585.2 discloses a continuous feeding device for heat treatment of steel wire, the process of heat treatment of the device for the steel wire is single, basically, the steel wire is penetrated into the heating device and then penetrated out, in the process, the heat treatment time of the steel wire is shorter, the heat treatment effect cannot be ensured, and the mechanical property of the steel wire is poor; the steel wire is easy to be contaminated with dust impurities before the alloy wire is subjected to heat treatment, so that the heat treatment quality is affected; the alloy wire after heat treatment needs to be subjected to cooling treatment.
Disclosure of Invention
In order to solve the above problems, the present utility model proposes a heat treatment apparatus for preparing a high-strength alloy wire to more exactly solve the above problems.
The utility model is realized by the following technical scheme:
the utility model provides a heat treatment device for preparing high-strength alloy wires, which comprises a heat treatment machine box and a cleaning and cooling composite box, wherein a first heater is arranged in the heat treatment machine box, a cylinder type heat treatment cavity which is horizontally arranged is arranged in the first heater, a plurality of first heating pipes which are annularly arranged are arranged on the inner cavity wall of the first heater, a heat treatment roller core which is coaxially arranged is arranged in the cylinder type heat treatment cavity of the first heater, one side of the heat treatment machine box is provided with a cleaning and cooling composite box, one side of the cleaning and cooling composite box, which is far away from the heat treatment machine box, is provided with a material opening for feeding and discharging alloy wires, the alloy wires are led into the cylinder type heat treatment cavity of the first heater along the material opening, the alloy wires are led and commutated by the heat treatment roller core, and led out along the material opening, an outer wall of one side of the heat treatment machine box is provided with a motor, an output end of the motor is connected with one end of the heat treatment roller core, a guide liquid ring pipe is arranged in the cylinder type heat treatment cavity of the first heater, an inlet and outlet wire of the alloy wires passes through the middle part of the guide ring pipe, one side of the guide ring pipe is provided with a plurality of guide nozzles which are annularly arranged, an inner ring arrays of air jet nozzles are obliquely arranged, one side of the guide nozzles which is 45 degrees of the guide ring is obliquely arranged, and the air jet nozzles are obliquely arranged, and the air jet nozzles extend out of one side of the guide pipe is obliquely arranged, and the air jet nozzle is connected with one side of the air inlet and 45, which is obliquely arranged, and the air jet pipe is arranged in the direction, and the air jet pipe is arranged.
Further, the interior of the heat treatment roller core is an inner heating chamber, a second heater is arranged on one side of the heat treatment machine box, and a second heating pipe of the second heater extends to the interior of the inner heating chamber.
Further, a pair of elastic telescopic rods are arranged at the position inside the cleaning and cooling composite box and close to the heat treatment box, the pair of elastic telescopic rods are symmetrically arranged on the upper inner wall and the lower inner wall of the inner cavity of the cleaning and cooling composite box, tensioning wheel seats are arranged at the end parts of the elastic telescopic rods, tensioning wheels are connected to the tensioning wheel seats, and the two tensioning wheels are respectively abutted to the inlet and outlet wires of the alloy wires.
Furthermore, the inside of the clean cooling composite box is provided with a fixed guide wheel which is arranged between the inlet and outlet wires of the alloy wires and is in rolling contact with the inlet and outlet wires of the alloy wires.
Furthermore, the bottom of the clean cooling composite box is a liquid collecting chamber, and a backflow interface communicated with the liquid collecting chamber is arranged at the bottom of the outer wall of the clean cooling composite box.
The utility model has the beneficial effects that:
1. according to the utility model, the alloy wire is guided into the cylindrical heat treatment cavity of the first heater along the material port, the alloy wire is guided and commutated by the heat treatment roller core, and is guided out along the material port, so that the travel path and the heating time of the alloy wire in the cylindrical heat treatment cavity of the first heater are prolonged under the guidance of the heat treatment roller core, the heat treatment effect on the alloy wire is ensured, and meanwhile, the volume of equipment is not influenced; under the working of the second heater, the second heating pipe is used for heating the inner heating chamber of the heat treatment roller core, so that the heat treatment roller core is used for heat treatment of the guided alloy wire, and the comprehensiveness of heat treatment of the alloy wire is ensured;
2. according to the utility model, the lubricating liquid is supplied to the liquid guide ring pipe through the external connecting of the liquid inlet interface and the lubricating liquid supply equipment, the liquid spray nozzle arranged on the liquid guide ring pipe sprays the inlet and outlet wires of the alloy wire, the residual impurities on the surface of the inlet wire part of the alloy wire are washed by the lubricating liquid, and the outlet wire part of the alloy wire is sprayed and cooled by the lubricating liquid; the air inlet interface is externally connected with air supply equipment, so that air flow is supplied to the air guide ring pipe, lubricating liquid remained on the surface of the wire inlet part of the alloy wire is washed by the air nozzle arranged on the air guide ring pipe, the surface of the alloy wire before entering heat treatment is kept dry, and meanwhile, the wire outlet part of the alloy wire is cooled by blowing air.
Drawings
FIG. 1 is a partial cross-sectional view of a three-dimensional structure of the present utility model;
FIG. 2 is a perspective view of the present utility model;
fig. 3 is a front cross-sectional view of the structure of the present utility model.
In the figure: 1. a thermal processing cabinet; 101. cleaning and cooling the composite box; 1011. a material port; 102. a liquid collection chamber; 1021. a reflow interface; 2. a first heater; 201. a first heating pipe; 3. heat treating the roll core; 301. a motor; 302. an inner heating chamber; 4. a fixed guide wheel; 5. a tensioning wheel; 501. tensioning wheel seat; 502. an elastic telescopic rod; 6. a liquid guiding ring pipe; 601. a liquid spray nozzle; 602. a liquid inlet port; 7. an air guide ring pipe; 701. an air nozzle; 702. an air inlet interface; 8. a second heater; 801. a second heating pipe; 9. alloy wire.
Detailed Description
In order to more clearly and completely describe the technical scheme of the utility model, the utility model is further described below with reference to the accompanying drawings.
Referring to fig. 1-3, the present utility model provides a heat treatment device for preparing high strength alloy wire, comprising a heat treatment machine case 1 and a clean cooling composite case 101, wherein a first heater 2 is arranged in the heat treatment machine case 1, a cylinder type heat treatment cavity is arranged in the first heater 2, a plurality of first heating pipes 201 are arranged on the inner cavity wall of the first heater 2 in a ring shape, a heat treatment roller core 3 is arranged in the cylinder type heat treatment cavity of the first heater 2 in a coaxial shape, a clean cooling composite case 101 is arranged at one side of the heat treatment machine case 1, a material inlet 1011 for feeding and discharging the alloy wire 9 is arranged at one side of the clean cooling composite case 101 far from the heat treatment machine case 1, the alloy wire 9 is led into the cylinder type heat treatment cavity of the first heater 2 along the material inlet 1011, the alloy wire 9 is led and commutated by the heat treatment roller core 3, and led out along the material inlet 1011, under the guidance of the heat treatment roller core 3, the alloy wire 9 ensures that the travel path and the heating time of the alloy wire 9 in the cylindrical heat treatment cavity of the first heater 2 are prolonged, the heat treatment effect of the alloy wire 9 is ensured, meanwhile, the equipment volume is not influenced, the outer wall of one side of the heat treatment machine box 1 is provided with a motor 301, the output end of the motor 301 is connected with one end of the heat treatment roller core 3, the heat treatment roller core 3 is driven by the motor 301 to synchronously rotate along with the material conveying of the alloy wire 9, the abrasion between the alloy wire 9 and the heat treatment roller core 3 is avoided, the inside of the heat treatment roller core 3 is provided with an inner heating chamber 302, one side of the heat treatment machine box 1 is provided with a second heater 8, a second heating pipe 801 of the second heater 8 extends to the inside of the inner heating chamber 302, under the operation of the second heater 8, the second heating pipe 801 heats the inner heating chamber 302 of the heat treatment roller core 3, and the heat treatment roller core 3 is further used for carrying out heat treatment on the conveyed alloy wire 9, so that the comprehensiveness of heat treatment on the alloy wire 9 is ensured.
The inside of clean cooling composite box 101 and be close to the position of thermal treatment machine case 1 are equipped with a pair of elastic telescopic rod piece 502, a pair of elastic telescopic rod piece 502 symmetry sets up in the upper and lower inner wall of clean cooling composite box 101 inner chamber, the tip of elastic telescopic rod piece 502 is equipped with tensioning wheel seat 501, be connected with take-up pulley 5 on the tensioning wheel seat 501, and two take-up pulleys 5 are inconsistent with the business turn over line of alloy wire 9 respectively, the inside of clean cooling composite box 101 is equipped with decides leading wheel 4, decide leading wheel 4 setting is between the business turn over line of alloy wire 9, and decide leading wheel 4 and the business turn over line rolling contact of alloy wire 9, under the effect of deciding leading wheel 4 and a pair of take-up pulley 5 to alloy wire 9, guarantee that alloy wire 9 fortune material in-process is in the state of stretching all the time, effectively avoid alloy wire 9 and thermal treatment roller core 3 to produce wearing and tearing that skidded and causing.
The inside of the cleaning and cooling composite box 101 is provided with a liquid guide ring pipe 6, the inlet and outlet lines of the alloy wires 9 pass through the middle part of the liquid guide ring pipe 6, the inner ring of the liquid guide ring pipe 6 is provided with a plurality of liquid spray nozzles 601 which are arranged in an annular array, the liquid spray directions of the liquid spray nozzles 601 are arranged in an inclined 45 degree way, one side of the liquid guide ring pipe 6 is connected with a liquid inlet port 602 which penetrates through the outside of the cleaning and cooling composite box 101, the liquid inlet port 602 is externally connected with a lubricating liquid supply device, so that the lubricating liquid is supplied to the liquid guide ring pipe 6, the inlet and outlet lines of the alloy wires 9 are sprayed by the liquid spray nozzles 601 arranged on the liquid guide ring pipe 6, the surface of the inlet and outlet lines of the alloy wires 9 are washed by the lubricating liquid, the outlet lines of the alloy wires 9 are sprayed and cooled by the lubricating liquid, the inside of the cleaning and cooling composite box 101 is provided with a gas guide ring pipe 7, the inlet and outlet lines of the alloy wires 9 pass through the middle part of the gas guide ring pipe 7, the inner ring of the air guide ring pipe 7 is provided with a plurality of air nozzles 701 which are arranged in an annular array, the air injection direction of the air nozzles 701 is inclined by 45 degrees, one side of the air guide ring pipe 7 is connected with an air inlet interface 702 which penetrates through the outside of the clean cooling composite box 101, the air inlet interface 702 is externally connected with air supply equipment, air is supplied into the air guide ring pipe 7, the air nozzles 701 arranged on the air guide ring pipe 7 are used for flushing lubricating liquid remained on the surface of the inlet part of the alloy wire 9, the surface of the alloy wire 9 is kept dry before entering heat treatment, the outlet part of the alloy wire 9 is simultaneously blown and cooled, the bottom of the clean cooling composite box 101 is provided with a liquid collecting chamber 102, the liquid collecting chamber 102 is used for collecting the lubricating liquid after the blowing, and the bottom of the outer wall of the clean cooling composite box 101 is provided with a backflow interface 1021 which is communicated with the liquid collecting chamber 102 and is used for pumping out the lubricating liquid inside the liquid collecting chamber 102 for recycling.
Working principle: according to the utility model, the alloy wire 9 is led into the cylindrical heat treatment cavity of the first heater 2 along the material port 1011, the alloy wire 9 is led and commutated by the heat treatment roller core 3, and is led out along the material port 1011, so that the travel path and the heating time of the alloy wire 9 in the cylindrical heat treatment cavity of the first heater 2 are prolonged under the guidance of the heat treatment roller core 3, the heat treatment effect on the alloy wire 9 is ensured, and meanwhile, the equipment volume is not influenced; under the operation of the second heater 8, the second heating pipe 801 heats the inner heating chamber 302 of the heat treatment roller core 3, so that the heat treatment roller core 3 carries out heat treatment on the conveyed alloy wire 9, and the comprehensiveness of heat treatment on the alloy wire 9 is ensured;
according to the utility model, the liquid inlet port 602 is externally connected with a lubricating liquid supply device, so that the lubricating liquid is supplied into the liquid guide ring pipe 6, the liquid spray nozzle 601 arranged on the liquid guide ring pipe 6 sprays the inlet and outlet lines of the alloy wire 9, the residual impurities on the surface of the inlet line part of the alloy wire 9 are washed by the lubricating liquid, and the outlet line part of the alloy wire 9 is sprayed and cooled by the lubricating liquid; the air inlet interface 702 is externally connected with air supply equipment, so that air flow is supplied to the air guide ring pipe 7, lubricating liquid remained on the surface of the wire inlet part of the alloy wire 9 is washed by the air nozzle 701 arranged on the air guide ring pipe 7, the surface of the alloy wire 9 before entering heat treatment is kept dry, and meanwhile, the wire outlet part of the alloy wire 9 is cooled by blowing air.
Of course, the present utility model can be implemented in various other embodiments, and based on this embodiment, those skilled in the art can obtain other embodiments without any inventive effort, which fall within the scope of the present utility model.
Claims (5)
1. The utility model provides a heat treatment device for preparing high strength alloy wire, includes heat treatment machine case (1) and clean cooling compound case (101), its characterized in that, the inside of heat treatment machine case (1) is equipped with first heater (2), and first heater (2) inside is equipped with the cylinder type heat treatment chamber that the level set up, is equipped with many first heating pipes (201) that are the annular arrangement setting on the inner chamber wall of first heater (2), be equipped with heat treatment roller core (3) that the axiality set up in the cylinder type heat treatment chamber of first heater (2), one side of heat treatment machine case (1) is equipped with clean cooling compound case (101), and one side that clean cooling compound case (101) kept away from heat treatment machine case (1) is equipped with feed inlet (1011) that are used for alloy wire (9) business turn over material, cylinder type heat treatment chamber that alloy wire (9) were imported into first heater (2) along feed inlet (1011), and alloy wire (9) are led by heat treatment roller core (3) and follow inlet (1011) export, one side of heat treatment machine case (1) is equipped with motor (301) and one side of heat treatment roller core (6) is equipped with the compound liquid of leading-in and out of inner tube (301) and one end (301) of heat treatment roller (6) is equipped with one side of leading-out of compound case (301), the inner ring of the liquid guide ring pipe (6) is provided with a plurality of liquid spray nozzles (601) which are arranged in an annular array, the liquid spray directions of the liquid spray nozzles (601) are inclined at 45 degrees, one side of the liquid guide ring pipe (6) is connected with a liquid inlet (602) which penetrates through the outside of the cleaning and cooling composite box (101), the inside of the cleaning and cooling composite box (101) is provided with a gas guide ring pipe (7), the inlet and outlet wires of the alloy wires (9) penetrate through the middle part of the gas guide ring pipe (7), the inner ring of the gas guide ring pipe (7) is provided with a plurality of air spray nozzles (701) which are arranged in an annular array, the air spray directions of the air spray nozzles (701) are inclined at 45 degrees, and one side of the gas guide ring pipe (7) is connected with an air inlet (702) which penetrates through the outside of the cleaning and cooling composite box (101).
2. The heat treatment device for preparing the high-strength alloy wire according to claim 1, wherein the interior of the heat treatment roller core (3) is an inner heating chamber (302), a second heater (8) is arranged on one side of the heat treatment machine case (1), and a second heating pipe (801) of the second heater (8) extends into the inner heating chamber (302).
3. The heat treatment device for preparing the high-strength alloy wires according to claim 1, wherein a pair of elastic telescopic rods (502) are arranged in the cleaning and cooling composite box (101) and close to the heat treatment box (1), the pair of elastic telescopic rods (502) are symmetrically arranged on the upper inner wall and the lower inner wall of the inner cavity of the cleaning and cooling composite box (101), tensioning wheel seats (501) are arranged at the end parts of the elastic telescopic rods (502), tensioning wheels (5) are connected to the tensioning wheel seats (501), and the two tensioning wheels (5) are respectively abutted against the inlet and outlet wires of the alloy wires (9).
4. A heat treatment device for preparing high-strength alloy wires according to claim 3, characterized in that a fixed guide wheel (4) is arranged in the cleaning and cooling compound box (101), the fixed guide wheel (4) is arranged between the inlet and outlet wires of the alloy wires (9), and the fixed guide wheel (4) is in rolling contact with the inlet and outlet wires of the alloy wires (9).
5. The heat treatment device for preparing the high-strength alloy wires according to claim 1, wherein the bottom of the clean cooling composite box (101) is a liquid collecting chamber (102), and a reflux interface (1021) communicated with the liquid collecting chamber (102) is arranged at the bottom of the outer wall of the clean cooling composite box (101).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321475581.5U CN220317907U (en) | 2023-06-09 | 2023-06-09 | Heat treatment device for preparing high-strength alloy wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321475581.5U CN220317907U (en) | 2023-06-09 | 2023-06-09 | Heat treatment device for preparing high-strength alloy wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220317907U true CN220317907U (en) | 2024-01-09 |
Family
ID=89412763
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321475581.5U Active CN220317907U (en) | 2023-06-09 | 2023-06-09 | Heat treatment device for preparing high-strength alloy wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220317907U (en) |
-
2023
- 2023-06-09 CN CN202321475581.5U patent/CN220317907U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A heat treatment device for preparing high-strength alloy wire Granted publication date: 20240109 Pledgee: Jiangyin sub branch of Wuxi Rural Commercial Bank Co.,Ltd. Pledgor: JIANGYIN CHENGXIN ALLOY MATERIAL Co.,Ltd. Registration number: Y2024980025553 |