CN220316809U - Automatic device is cut to solar membrane flat - Google Patents

Automatic device is cut to solar membrane flat Download PDF

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Publication number
CN220316809U
CN220316809U CN202321961013.6U CN202321961013U CN220316809U CN 220316809 U CN220316809 U CN 220316809U CN 202321961013 U CN202321961013 U CN 202321961013U CN 220316809 U CN220316809 U CN 220316809U
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CN
China
Prior art keywords
roller
roll
flattening
supporting plate
slitting
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Active
Application number
CN202321961013.6U
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Chinese (zh)
Inventor
田操
谢志祥
唐燕生
易记武
邹柏平
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Yiruide New Materials Technology Wuhan Co ltd
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Yiruide New Materials Technology Wuhan Co ltd
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Priority to CN202321961013.6U priority Critical patent/CN220316809U/en
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Abstract

The utility model discloses a solar film flat slitting automatic device, which comprises a frame, wherein the frame comprises a first supporting plate, a second supporting plate and a flat slitting device, the flat slitting device is arranged between the first supporting plate and the second supporting plate, the flat slitting device comprises an unreeling roller, a winding roller, a flattening device and a slitting device, the flattening device is positioned between the unreeling roller and the winding roller, the slitting device is positioned between the flattening device and the unreeling roller, an airbag is sleeved on the unreeling roller and the winding roller, a roll inlet and outlet device is arranged on the first supporting plate, the roll inlet and outlet device is connected with the first supporting plate through threads, and one ends of the unreeling roller and the winding roller are respectively connected with different roll inlet and outlet devices in a rotating way; according to the utility model, the roll-in and roll-out device is arranged on the first supporting plate, so that the roll-in and roll-out of the paper rolls is facilitated, the rotation stability of the roll-out roller and the roll-up roller is improved, the flattening device is used for flattening wrinkles on a solar film, and the air bags enable the paper rolls with different sizes to be stably arranged on the roll-out roller and the roll-up roller.

Description

Automatic device is cut to solar membrane flat
Technical Field
The utility model relates to the technical field of solar film production, in particular to a solar film flat slitting automatic device.
Background
The solar film is a film stuck on the surface of automobile glass, and has the functions of mainly preventing ultraviolet rays and heat radiation of the sun, and the solar film needs to be wound on a winding drum for storage in order to facilitate storage and prevent wrinkling of the solar film during storage.
Because the demands of different users are different, solar films with different specifications are required to be provided for different users, the solar films are required to be cut in the production process to adjust the size, and in the cutting process, the edges of the solar films are required to be corrected in order to ensure the edge alignment of the solar films.
The solar film generally uses unreel roller and wind-up roll simultaneously in cutting the in-process, will store the fiber container cover of solar film on unreeling roller, will be used for the fiber container cover of depositing solar film on the wind-up roll, rotate unreel roller and wind-up roll simultaneously, make solar film transfer to the fiber container on the wind-up roll from the fiber container on the unreel roller, and cut solar film in this in-process, in order to be convenient for get and unreel the fiber container, unreel roller and wind-up roll only have one side can stable setting in the frame, this leads to unreel roller and wind-up roll easy vibrations when the rotational speed is fast, influence solar film's rolling quality.
And if the solar film is already wrinkled during storage, the wrinkled part of the solar film cannot be smoothed through a slitting step, and other equipment is required to rewind the solar film again to smooth the solar film.
Disclosure of Invention
The utility model aims to solve the problems in the prior art and provides a solar film flat slitting automatic device.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a solar film flat slitting automatic device, includes the frame, the frame includes first backup pad, second backup pad and flat slitting device, flat slitting device establishes between first backup pad and the second backup pad, flat slitting device includes unreel roller, wind-up roll, flattening device and slitting device, flattening device is located unreel roller with between the wind-up roll, slitting device is located flattening device with unreel between the roller, unreel roller with the cover is equipped with the gasbag on the wind-up roll, be equipped with business turn over rolling device in the first backup pad, business turn over rolling device with first backup pad passes through threaded connection, unreel roller with the one end of wind-up roll respectively with the difference business turn over rolling device rotates to be connected.
According to the utility model, the roll-in and roll-out device is arranged on the first supporting plate, the roll-in and roll-out device can be detached when a paper roll is required to be taken and placed, so that the paper roll is convenient to enter and exit, when the roll-out roller and the roll-up roller are required to rotate, the roll-in and roll-out device is reinstalled on the first supporting plate, so that the roll-out roller and the roll-up roller are rotationally connected with the roll-in and roll-out device, the roll-out roller and the roll-up roller are supported through the roll-in and roll-out device, and the rotation stability of the roll-out roller and the roll-up roller is improved.
Preferably, the frame further comprises a control cabinet, the control cabinet is arranged beside the second supporting plate, a plurality of driving motors are arranged in the control cabinet, and one sides of the unreeling roller and the winding roller respectively penetrate through the second supporting plate and are connected with the driving motors.
Preferably, the flattening device comprises a first flattening roller and a second flattening roller, the first flattening roller and the second flattening roller are rotationally connected with the first supporting plate, one sides of the first flattening roller and the second flattening roller respectively penetrate through the second supporting plate to be connected with the driving motor, and the rotation directions of the first flattening roller and the second flattening roller are opposite.
According to the utility model, the flattening device is arranged between the unreeling roller and the winding roller, so that the solar film passes through the flattening device in the process of moving from the unreeling roller to the winding roller, and the first flattening roller and the second flattening roller of the flattening device flatten the wrinkles on the solar film.
Preferably, the slitting device comprises a rotating shaft and a slitting knife, one end of the rotating shaft is rotationally connected with the first supporting plate, the other end of the rotating shaft penetrates through the second supporting plate and is connected with the driving motor, the slitting knife comprises a knife body, a first knife holder and a second knife holder, the knife body is arranged on the first knife holder, the first knife holder is connected with the second knife holder through a bolt, and the first knife holder and the second knife holder are clamped on the rotating shaft together.
According to the size that solar membrane needs to tailor, with the adjustment cutting knife is in epaxial position of pivot can follow through adjusting bolt elasticity the cutting knife is removed along the pivot.
Preferably, the unreeling roller and the wind-up roller are respectively provided with a limiting disc, the air bag is positioned between the limiting disc and the in-out winding device, the unreeling roller and the wind-up roller are respectively provided with an air passage, the surfaces of the unreeling roller and the wind-up roller are provided with a plurality of vent holes, and the air bag is communicated with the air passages through the vent holes.
According to the utility model, the air bags are utilized to prop up the paper tube, and the air bags are inflated when the paper tube is installed, so that the paper tubes with different sizes can be stably installed on the unreeling roller and the winding roller, and the air bags are deflated when the paper tube is disassembled, so that the paper tube is conveniently taken down from the unreeling roller and the winding roller.
Preferably, the roll-in and roll-out device comprises a rotary table, a limiting disc and a sleeve, wherein the rotary table and the limiting disc are respectively arranged at two ends of the sleeve, the rotary table is connected with the first supporting plate through threads, the sleeve is sleeved on the unreeling roller or the wind-up roller, an air inlet nozzle is arranged on the rotary table and communicated with the sleeve, and the air inlet nozzle is communicated with the air passage through the sleeve.
The inflation and deflation of the air bags can be realized through the air inlet nozzle.
Preferably, the frame further comprises a support rod, and the first support plate and the second support plate are connected through the support rod.
Preferably, the frame further comprises a waste drawer arranged between the first support plate and the second support plate, and the waste drawer is positioned below the sheet slitting device.
The waste material that solar membrane cut produced will fall in the waste material drawer, only need pull out the waste material drawer can dispose the a large amount of waste materials of collection fast, need not to get into in the equipment and clean.
Compared with the prior art, the utility model has the beneficial effects that:
(1) According to the utility model, the roll-in and roll-out device is arranged on the first supporting plate, when the paper roll needs to be taken and placed, the roll-in and roll-out device can be detached to facilitate the in and out of the paper roll, and when the roll-out roller and the roll-up roller need to rotate, the roll-in and roll-out device is reinstalled on the first supporting plate, so that the roll-out roller and the roll-up roller are rotationally connected with the roll-in and roll-out device, the roll-out roller and the roll-up roller are supported through the roll-in and roll-out device, and the rotation stability of the roll-out roller and the roll-up roller is improved.
(2) According to the solar film flattening device, the flattening device is arranged between the unreeling roller and the wind-up roller, so that the solar film passes through the flattening device in the process of moving from the unreeling roller to the wind-up roller, and the first flattening roller and the second flattening roller of the flattening device flatten wrinkles on the solar film.
(3) According to the utility model, the paper tube is supported by the air bag, the air bag is inflated when the paper tube is installed, so that the paper tubes with different sizes can be stably installed on the unreeling roller and the wind-up roller, and the air bag is deflated when the paper tube is disassembled, so that the paper tube is conveniently taken down from the unreeling roller and the wind-up roller.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the structure of the utility model when the paper tube is detached or installed;
FIG. 3 is a schematic view of the structure of the present utility model with the air bag removed and the roll-in-roll device removed;
FIG. 4 is a schematic view of the structure of the roll-to-roll apparatus;
FIG. 5 is a schematic view of the structure of the parting blade;
in the figure: 1. a frame; 2. a control cabinet; 3. a first support plate; 4. a second support plate; 5. a support rod; 6. a waste drawer; 7. an unreeling roller; 8. a wind-up roll; 9. flattening device; 10. a rotating shaft; 11. a dividing knife; 12. a roll-in and roll-out device; 13. a limiting disc; 14. a turntable; 15. an air bag; 16. and (5) a paper tube.
Detailed Description
The following description of the embodiments of the present utility model will be made more apparent and fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by one of ordinary skill in the art without undue burden on the person of ordinary skill in the art based on embodiments of the present utility model, are within the scope of the present utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "middle", "upper", "lower", "left", "right", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or element to be referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
As shown in fig. 1 to 5, the specific scheme of the embodiment is as follows: the utility model provides an automatic device is cut to solar film flat, includes frame 1, and frame 1 includes switch board 2, first backup pad 3, second backup pad 4, bracing piece 5, waste material drawer 6 and flat cutting device, connects through bracing piece 5 between first backup pad 3 and the second backup pad 4, and flat cutting device and waste material drawer 6 establish between first backup pad 3 and second backup pad 4, and waste material drawer 6 is located flat cutting device below.
The flat slitting device comprises an unreeling roller 7, a wind-up roller 8, a flattening device 9 and a slitting device, wherein the flattening device 9 is positioned between the unreeling roller 7 and the wind-up roller 8, and the slitting device is positioned between the flattening device 9 and the unreeling roller 7.
In the horizontal direction, the wind-up roll 8, the flattening device 9, the slitting device and the unreeling roll 7 are sequentially arranged from left to right, and in the vertical direction, the unreeling roll 7, the slitting device, the flattening device 9 and the wind-up roll 8 are sequentially arranged from top to bottom.
The switch board 2 is established in the side of second backup pad 4, is equipped with a plurality of driving motor and PLC controller in the switch board 2, and the PLC controller is used for controlling opening of each driving motor to stop, and one side of unreeling roller 7 and wind-up roller 8 passes second backup pad 4 respectively and is connected with driving motor, is equipped with rotary encoder on the wind-up roller 8, and rotary encoder establishes in the one side that is close to the switch board 2, and rotary encoder is connected with the PLC controller electricity, and rotary encoder calculates the length of the solar film that wind-up roller 8 has collected according to wind-up roller 8 rotation number of turns.
The flattening device 9 comprises a first flattening roller and a second flattening roller, the first flattening roller and the second flattening roller are rotationally connected with the first supporting plate 3, one sides of the first flattening roller and the second flattening roller respectively penetrate through the second supporting plate 4 to be connected with a driving motor, and the rotation directions of the first flattening roller and the second flattening roller are opposite.
The slitting device comprises a rotating shaft 10 and a slitting knife 11, one end of the rotating shaft 10 is rotationally connected with the first supporting plate 3, the other end of the rotating shaft penetrates through the second supporting plate 4 to be connected with a driving motor, the slitting knife 11 comprises a knife body, a first knife holder and a second knife holder, the knife body is arranged on the first knife holder, the first knife holder and the second knife holder are connected through bolts, and the first knife holder and the second knife holder are clamped on the rotating shaft 10 jointly.
The unreeling roller 7 and the wind-up roller 8 are respectively provided with a limiting disc 13, the first supporting plate 3 is provided with a roll-in and roll-out device 12, the roll-in and roll-out device 12 comprises a rotary disc 14, a limiting disc 13 and a sleeve, the rotary disc 14 and the limiting disc 13 are respectively arranged at two ends of the sleeve, the rotary disc 14 is connected with the first supporting plate 3 through threads, the sleeve is sleeved on the unreeling roller 7 or the wind-up roller 8 and is rotationally connected with the unreeling roller 7 and the wind-up roller 8, air bags 15 are respectively sleeved on the unreeling roller 7 and the wind-up roller 8, two ends of each air bag 15 are in sealing connection with the unreeling roller 7 and the wind-up roller 8, and each air bag 15 is positioned between the limiting disc 13 of the unreeling roller 7 or the wind-up roller 8 and the limiting disc 13 of the roll-in and roll-out device 12.
The unreeling roller 7 and the wind-up roller 8 are respectively provided with an air passage, the surface of the unreeling roller 7 and the wind-up roller 8, which is wrapped by the air bag 15, is provided with a plurality of vent holes, the air bag 15 is communicated with the air passages through the vent holes, the turntable 14 is provided with air inlet nozzles, the air inlet nozzles are communicated with the sleeve, and the air inlet nozzles are communicated with the air passages through the sleeve.
When in inflation, the air pump is connected with the air inlet nozzle, and pressurized air enters the air bag 15 along the air inlet nozzle, the air passage and the air vent, so that the air bag 15 is inflated, and the inflated air bag 15 fixes the paper tube 16 with the unreeling roller 7 or the reeling roller 8.
When the solar film winding and unwinding device is used, firstly, the winding and unwinding device 12 is screwed down, the paper tube 16 wound with the solar film is mounted on the unwinding roller 7, the empty paper tube 16 is mounted on the winding roller 8, the position of the slitting knife 11 on the rotating shaft 10 is adjusted according to the required processing size of the solar film, then the driving motor is started to enable the solar film to be discharged from the unwinding roller 7, the solar film passes between the first flattening roller and the second flattening roller and is fixed on the empty paper tube 16 of the winding roller 8, the winding and unwinding device 12 is fixed on the first supporting plate 3 again, the air bags 15 are inflated to fix the paper tubes 16, after the steps are completed, the driving motors are started, the winding roller 8, the unwinding roller 7, the first flattening roller and the second flattening roller start to rotate, the slitting of the solar film is started, the fold part of the solar film is flattened in the slitting process, and the flattening process of the solar film is completed.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The utility model provides a solar film flat slitting automatic device, its characterized in that includes the frame, the frame includes first backup pad, second backup pad and flat slitting device, flat slitting device establishes between first backup pad and the second backup pad, flat slitting device includes unreel roller, wind-up roll, flattening device and slitting device, flattening device is located unreel roller with between the wind-up roll, slitting device is located flattening device with unreel between the roller, unreel roller with the cover is equipped with the gasbag on the wind-up roll, be equipped with business turn over rolling device in the first backup pad, business turn over rolling device with first backup pad passes through threaded connection, unreel roller with the one end of wind-up roll respectively with the difference business turn over rolling device rotates to be connected.
2. The automatic solar film stretch-breaking device according to claim 1, wherein the frame further comprises a control cabinet, the control cabinet is arranged beside the second supporting plate, a plurality of driving motors are arranged in the control cabinet, and one sides of the unreeling roller and the reeling roller respectively penetrate through the second supporting plate and are connected with the driving motors.
3. The automatic solar film stretch-breaking device according to claim 2, wherein the flattening device comprises a first flattening roller and a second flattening roller, the first flattening roller and the second flattening roller are rotatably connected with the first supporting plate, one sides of the first flattening roller and the second flattening roller respectively penetrate through the second supporting plate to be connected with the driving motor, and the rotation directions of the first flattening roller and the second flattening roller are opposite.
4. The automatic solar film stretch-breaking slitting device according to claim 2, wherein the slitting device comprises a rotating shaft and a slitting knife, one end of the rotating shaft is rotatably connected with the first supporting plate, the other end of the rotating shaft penetrates through the second supporting plate to be connected with the driving motor, the slitting knife comprises a knife body, a first knife holder and a second knife holder, the knife body is arranged on the first knife holder, the first knife holder is connected with the second knife holder through a bolt, and the first knife holder and the second knife holder are clamped on the rotating shaft together.
5. The automatic solar film stretch-breaking device according to claim 1, wherein limiting plates are arranged on the unwinding roller and the winding roller respectively, the air bag is located between the limiting plates and the winding and unwinding devices, air passages are respectively arranged on the unwinding roller and the winding roller, a plurality of air holes are formed in the surfaces of the unwinding roller and the winding roller, and the air bag is communicated with the air passages through the air holes.
6. The automatic solar film stretch-breaking device according to claim 5, wherein the roll-in and roll-out device comprises a rotary table, a limiting disc and a sleeve, the rotary table and the limiting disc are respectively arranged at two ends of the sleeve, the rotary table is connected with the first supporting plate through threads, the sleeve is sleeved on the unreeling roller or the winding roller, an air inlet nozzle is arranged on the rotary table and is communicated with the sleeve, and the air inlet nozzle is communicated with the air passage through the sleeve.
7. The automatic solar film stretch-breaking apparatus according to claim 1, wherein the frame further comprises a support bar, and the first support bar and the second support bar are connected by the support bar.
8. The automatic solar film stretch-breaking apparatus according to claim 1, wherein the frame further comprises a waste drawer disposed between the first support plate and the second support plate, the waste drawer being positioned below the stretch-breaking apparatus.
CN202321961013.6U 2023-07-25 2023-07-25 Automatic device is cut to solar membrane flat Active CN220316809U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321961013.6U CN220316809U (en) 2023-07-25 2023-07-25 Automatic device is cut to solar membrane flat

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321961013.6U CN220316809U (en) 2023-07-25 2023-07-25 Automatic device is cut to solar membrane flat

Publications (1)

Publication Number Publication Date
CN220316809U true CN220316809U (en) 2024-01-09

Family

ID=89425421

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321961013.6U Active CN220316809U (en) 2023-07-25 2023-07-25 Automatic device is cut to solar membrane flat

Country Status (1)

Country Link
CN (1) CN220316809U (en)

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