CN220316435U - A post-treatment facility for processing of small-size cubic part - Google Patents
A post-treatment facility for processing of small-size cubic part Download PDFInfo
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- CN220316435U CN220316435U CN202322036516.9U CN202322036516U CN220316435U CN 220316435 U CN220316435 U CN 220316435U CN 202322036516 U CN202322036516 U CN 202322036516U CN 220316435 U CN220316435 U CN 220316435U
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- 238000012545 processing Methods 0.000 title claims abstract description 23
- 238000004140 cleaning Methods 0.000 claims abstract description 83
- 230000007246 mechanism Effects 0.000 claims abstract description 67
- 238000003860 storage Methods 0.000 claims abstract description 28
- 238000007599 discharging Methods 0.000 claims description 13
- 230000000007 visual effect Effects 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 7
- 238000001179 sorption measurement Methods 0.000 claims description 3
- 238000012805 post-processing Methods 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000003754 machining Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000033764 rhythmic process Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 230000017105 transposition Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
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Abstract
The utility model relates to the field of automatic processing, and particularly discloses post-processing equipment for processing small-sized block parts. The post-treatment equipment comprises a material arranging module, a cleaning device and a product management module; the material arranging module comprises a material arranging disc, a disc arranging mechanism and a material arranging disc conveying mechanism; the tray arranging mechanism is used for orderly arranging products to the tray arranging mechanism, and the tray arranging conveying mechanism is used for adjusting the positions of the trays arranging mechanism; the cleaning device comprises a cleaning machine and a cleaning feeding assembly, wherein the cleaning feeding assembly is provided with a feeding station and a cleaning station, and the cleaning station corresponds to the cleaning machine; the product management module comprises a temporary storage warehouse and a material arranging disc indexing mechanism, wherein the material arranging disc indexing mechanism is used for transferring material arranging discs among the material arranging module, the cleaning device and the temporary storage warehouse. The post-treatment equipment automatically completes the operations of material arrangement, cleaning and transferring of the products and has the advantage of high automation degree.
Description
Technical Field
The utility model relates to the field of automatic processing, in particular to post-processing equipment for processing small-sized block parts.
Background
With the gradual increase of labor cost, the automation of production and processing is a necessary trend. In the process of realizing automatic processing, the automation technology of processing equipment is mature, and the Chinese patent application with publication number of CN 116079431A filed earlier by the applicant discloses an automatic processing system and a processing method for an air conditioner expansion valve body, which can realize the automatic processing of the air conditioner expansion valve body and the cooperation between two processing cutting equipment. The air conditioner expansion valve body also belongs to a small block part, and therefore, automation of the cutting operation of the small block part has been realized in the prior art.
However, the above application does not disclose how to perform effective post-treatment after finishing the product, but in the actual production process, post-treatment operations such as material sorting, cleaning, transferring and the like are often required. The purpose of this application is promptly provides an automatic aftertreatment equipment, further improves the degree of automation of processing, improves machining efficiency.
Disclosure of Invention
The utility model aims to solve the technical problem of providing post-treatment equipment for processing small block parts, which automatically completes the operations of material arrangement, cleaning and transferring of products and has the advantage of high automation degree.
In order to solve the technical problems, the technical scheme provided by the utility model is as follows: a post-treatment device for processing small-sized block parts comprises a material arranging module, a cleaning device and a product management module;
the material arranging module comprises a material arranging disc, a disc arranging mechanism and a material arranging disc conveying mechanism; the tray arranging mechanism is used for orderly arranging products to the tray arranging mechanism, and the tray arranging conveying mechanism is used for adjusting the positions of the trays arranging mechanism;
the cleaning device comprises a cleaning machine and a cleaning feeding assembly, wherein the cleaning feeding assembly is provided with a feeding station and a cleaning station, and the cleaning feeding assembly is used for transferring a tray from the feeding station to the cleaning station, and the cleaning station corresponds to the cleaning machine;
the product management module comprises a temporary storage warehouse and a material arranging disc indexing mechanism, wherein the material arranging disc indexing mechanism is used for transferring material arranging discs among the material arranging module, the cleaning device and the temporary storage warehouse.
The reason material module is accomodate in order small-size cubic part with reason charging tray form, and cleaning module carries out comprehensive cleaning to the product after accomodating, and temporary storehouse can be put in order the reason charging tray and keep in. The automatic material arranging, cleaning and transferring device can automatically finish material arranging, cleaning and transferring operations of products and has the advantage of high automation degree.
Preferably, the tray arranging and conveying mechanism comprises an indexing and conveying unit, wherein a tray arranging station and a preset station are arranged on the indexing and conveying unit, and the indexing and conveying unit is used for conveying and conveying trays to move between the tray arranging station and the preset station.
Preferably, the material arranging module further comprises a visual detection unit, and the visual detection unit is arranged towards the disc arranging station. The visual detection unit can monitor the material arranging process, instruct the disc arranging mechanism to move and judge whether the material arranging box is full.
Preferably, the number of the indexing conveying units is two, and the two indexing conveying units are arranged side by side. The two transposition conveying units work alternately to improve the transferring rhythm.
Preferably, the cleaning device further comprises a cover plate adding assembly, and the cover plate adding assembly corresponds to the feeding station;
the cover plate adding assembly comprises a cover plate storage unit and a cover plate transfer mechanism, and the cover plate transfer mechanism is used for transferring the cover plate from the cover plate storage unit to a capping station; the cover plate transfer mechanism comprises a transfer mechanical arm, and a negative pressure adsorption unit is arranged on the transfer mechanical arm.
Because the volume of the product is smaller, and a small-diameter deep hole exists, the product can be overturned in the process of comprehensive cleaning. Therefore, the material arranging disc is adopted to orderly discharge and limit the products, and the cover plate is arranged above the material arranging disc so as to ensure that the positions of the products in the cleaning process are stable and controllable.
Preferably, the cleaning and feeding assembly is further provided with a discharging station, and the cleaning and feeding assembly drives the material sorting box to move along the feeding station, the cleaning station and the discharging station;
the cover plate storage unit is located between the loading station and the unloading station, and the cover plate transfer mechanism is also used for transferring the cover plate from the unloading station to the cover plate storage unit.
After the cleaning is finished, the cover plate transfer mechanism takes down the cover plate on the material arranging box after the cleaning operation is finished, and the cover plate is put into the cover plate storage unit again for the next use.
Preferably, the cleaning and feeding assembly comprises a first section and a second section, the feeding station is positioned on the first section, and the discharging station is positioned on the second section;
the cleaning and feeding assembly further comprises a steering mechanism, wherein the steering mechanism comprises a first steering unit and a second steering unit, the first steering unit corresponds to the first section, and the second steering unit corresponds to the second section;
the first steering unit and the second steering unit respectively comprise a base, a rotating seat and a rotary driving piece, wherein the rotating seat is arranged on the base, and the rotating seat is provided with a material arranging disc feeding unit;
the first steering unit and the second steering unit are respectively provided with two position states, and the rotary driving piece drives the first steering unit and the second steering unit to switch between the two position states; the first position state of the first steering unit is aligned with the first segment, the second position state of the first steering unit is aligned with the first position state of the second steering unit, and the second position state of the second steering unit is aligned with the second segment.
In order to improve the automation degree of product management, readable signals are arranged on the material arranging disc, wherein the readable signals can be visual signals such as two-dimensional codes and the like or electric signals such as chips and the like. In order to facilitate the reading operation, the posture of the material arranging disc needs to be adjusted. Through setting up steering mechanism, can guarantee that the gesture of reason charging tray at material loading station and unloading station is unanimous.
Preferably, the tray arranging and indexing mechanism comprises a ground rail robot.
Preferably, the temporary storage warehouse comprises a washed area, an unwashed area and an empty material box area. The cleaned area is used for temporarily storing cleaned material arranging trays, the unwashed area is used for temporarily storing unwashed material arranging trays, and the empty material box area is used for temporarily storing empty material arranging trays.
Preferably, the product management module further comprises an operation platform, wherein the operation platform comprises a warehouse outlet; the tray arranging and indexing mechanism is also used for transporting the tray between the operation table and the cleaning machine as well as between the operation table and the temporary storage warehouse. The operation table is a window operated by an operator, and can finish the operations of adjusting the working state, feeding in and removing out products and the like.
Drawings
FIG. 1 is a schematic view showing the structure of a post-processing apparatus for small block part processing according to the present embodiment;
FIG. 2 is a top view of the aftertreatment apparatus for small block part machining of the present embodiment;
FIG. 3 is a schematic view showing the structure of a cleaning device in a post-treatment apparatus for small block part processing according to the present embodiment;
FIG. 4 is a top view of the cleaning apparatus in the post-treatment device for small block part processing of the present embodiment;
FIG. 5 is a schematic view showing the mechanism of a cover plate processing assembly in the post-processing apparatus for small block part processing according to the present embodiment;
FIG. 6 is a top view of a steering mechanism of the aftertreatment device for small block part machining of the present embodiment;
fig. 7 is a schematic structural view of a steering mechanism of the post-processing apparatus for small block part processing of the present embodiment.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
Examples
As shown in fig. 1 and 2, a post-processing apparatus for small block part processing includes a material handling module 14, a cleaning device, and a product management module.
As shown in fig. 1 and 2, the material sorting module 14 includes a material sorting tray, a tray discharging mechanism 141, and a material sorting tray conveying mechanism. The tray discharging mechanism 141 is used for orderly discharging products to the tray arranging mechanism, and the tray arranging conveying mechanism is used for adjusting the positions of the trays.
As shown in fig. 1 and 2, the tray arranging and conveying mechanism includes an indexing and conveying unit 142, a tray arranging station and a preset station are arranged on the indexing and conveying unit, and the indexing and conveying unit is used for conveying and conveying trays to move between the tray arranging station and the preset station. Specifically, the number of the indexing conveying units is two, and the two indexing conveying units are arranged side by side. The two transposition conveying units work alternately to improve the transferring rhythm.
As shown in fig. 3 and 4, the cleaning device includes a cleaning machine 11 and a cleaning feeding assembly 12, the cleaning feeding assembly 12 is provided with a feeding station 123 and a cleaning station, and the cleaning feeding assembly 12 is used for transferring the tray from the feeding station 123 to the cleaning station, wherein the cleaning station corresponds to the cleaning machine 11.
As shown in fig. 1 and 2, the product management module includes a temporary storage magazine 21 and a tray indexing mechanism 22, and the tray indexing mechanism 22 is used to transfer trays between the tray management module 14, the cleaning device and the temporary storage magazine 21. Specifically, the tray indexing mechanism 22 includes a ground rail robot. Specifically, the temporary storage warehouse 21 includes a cleaned area, an unwashed area and an empty magazine area. The cleaned area is used for temporarily storing cleaned material arranging trays, the unwashed area is used for temporarily storing unwashed material arranging trays, and the empty material box area is used for temporarily storing empty material arranging trays.
The reason material module 14 is accomodate in order small-size cubic part with reason charging tray form, and cleaning module washs comprehensively the product after accomodating, and temporary storehouse 21 can be put in order the reason charging tray and keep in. The automatic material arranging, cleaning and transferring device can automatically finish material arranging, cleaning and transferring operations of products and has the advantage of high automation degree.
Further, the material arranging module 14 further includes a visual detection unit, and the visual detection unit is disposed towards the disc arranging station. The visual inspection unit may monitor the sorting process, instruct the tray discharging mechanism 141 to move, and determine whether the sorting magazine is full.
As shown in fig. 3 and 5, the cleaning device further includes a cover plate adding assembly 13, where the cover plate adding assembly 13 corresponds to the feeding station 123. The cover plate adding assembly 13 comprises a cover plate storage unit 125 and a cover plate transferring mechanism, wherein the cover plate transferring mechanism is used for transferring the cover plate from the cover plate storage unit 125 to a capping station. The cover plate transfer mechanism comprises a transfer mechanical arm, and a negative pressure adsorption unit is arranged on the transfer mechanical arm.
Because the volume of the product is smaller, and a small-diameter deep hole exists, the product can be overturned in the process of comprehensive cleaning. Therefore, the material arranging disc is adopted to orderly discharge and limit the products, and the cover plate is arranged above the material arranging disc so as to ensure that the positions of the products in the cleaning process are stable and controllable.
As shown in fig. 5, further, the cleaning and feeding assembly 12 is further provided with a discharging station 124, and the cleaning and feeding assembly 12 drives the material sorting box to move along the feeding station 123, the cleaning station and the discharging station 124. The cover plate storage unit 125 is located between the loading station 123 and the unloading station 124, and the cover plate transferring mechanism is further used for transferring the cover plate from the unloading station 124 to the cover plate storage unit 125.
After the cleaning is completed, the cover plate transfer mechanism removes the cover plate from the magazine after the cleaning operation is completed, and then the cover plate is put into the cover plate storage unit 125 again for the next use.
As shown in fig. 4 and 6, as a specific embodiment, the cleaning and feeding assembly 12 includes a first section 121 and a second section 122, the loading station 123 is located in the first section 121, and the unloading station 124 is located in the second section 122. The cleaning and feeding assembly 12 further comprises a steering mechanism 15, wherein the steering mechanism 15 comprises a first steering unit 151 and a second steering unit 153, the first steering unit 151 corresponds to the first section 121, and the second steering unit 153 corresponds to the second section 122. As shown in fig. 7, the first steering unit 151 and the second steering unit 153 respectively include a base 155, a rotating seat 154, and a rotation driving member, the rotating seat 154 is disposed on the base 155, and the rotating seat 154 is provided with a tray feeding unit.
As shown in fig. 7, when the distance between the first section 121 and the second section 122 is large, a transition section 152 may be added to transfer the trays as a transition between the first and second diverting units 151 and 153.
The first steering unit 151 and the second steering unit 153 have two position states, respectively, and the rotation driving member drives the first steering unit 151 and the second steering unit 153 to switch between the two position states. The first position state of the first steering unit 151 is aligned with the first segment 121, the second position state of the first steering unit 151 is aligned with the first position state of the second steering unit 153, and the second position state of the second steering unit 153 is aligned with the second segment 122.
In order to improve the automation degree of product management, readable signals are arranged on the material arranging disc, wherein the readable signals can be visual signals such as two-dimensional codes and the like or electric signals such as chips and the like. In order to facilitate the reading operation, the posture of the material arranging disc needs to be adjusted. By arranging the steering mechanism 15, the posture of the material arranging disc at the feeding station 123 and the discharging station 124 can be ensured to be consistent.
As shown in fig. 1 and 2, as a specific embodiment, the product management module further includes an operation console 23, where the operation console 23 includes a warehouse outlet; the tray arranging and indexing mechanism 22 is also used for transferring trays between the operation table 23 and the cleaning machine 11 and the temporary storage warehouse 21. The operation table 23 is a window operated by an operator, and can complete operations such as adjustment of working state, feeding in and out of products, and the like.
In summary, the foregoing description is only of the preferred embodiments of the utility model, and is not intended to limit the utility model to the particular embodiments disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the utility model.
Claims (10)
1. A post-treatment device for small-size block parts processing, characterized in that: comprises a material arranging module, a cleaning device and a product management module;
the material arranging module comprises a material arranging disc, a disc arranging mechanism and a material arranging disc conveying mechanism; the tray arranging mechanism is used for orderly arranging products to the tray arranging mechanism, and the tray arranging conveying mechanism is used for adjusting the positions of the trays arranging mechanism;
the cleaning device comprises a cleaning machine and a cleaning feeding assembly, wherein the cleaning feeding assembly is provided with a feeding station and a cleaning station, and the cleaning feeding assembly is used for transferring a tray from the feeding station to the cleaning station, and the cleaning station corresponds to the cleaning machine;
the product management module comprises a temporary storage warehouse and a material arranging disc indexing mechanism, wherein the material arranging disc indexing mechanism is used for transferring material arranging discs among the material arranging module, the cleaning device and the temporary storage warehouse.
2. The aftertreatment device of claim 1, wherein: the tray arranging and conveying mechanism comprises an indexing and conveying unit, wherein a tray arranging station and a preset station are arranged on the indexing and conveying unit, and the indexing and conveying unit is used for conveying trays to move between the tray arranging station and the preset station.
3. The aftertreatment device of claim 2, wherein: the material arranging module further comprises a visual detection unit, and the visual detection unit is arranged towards the disc arranging station.
4. The aftertreatment device of claim 2, wherein: the number of the indexing conveying units is two, and the two indexing conveying units are arranged side by side.
5. The aftertreatment device of any one of claims 1-4, wherein: the cleaning device also comprises a cover plate adding assembly, and the cover plate adding assembly corresponds to the feeding station;
the cover plate adding assembly comprises a cover plate storage unit and a cover plate transfer mechanism, and the cover plate transfer mechanism is used for transferring the cover plate from the cover plate storage unit to a capping station; the cover plate transfer mechanism comprises a transfer mechanical arm, and a negative pressure adsorption unit is arranged on the transfer mechanical arm.
6. The aftertreatment device of claim 5, wherein: the cleaning and feeding assembly is further provided with a discharging station, and the cleaning and feeding assembly drives the material arranging box to move along the feeding station, the cleaning station and the discharging station;
the cover plate storage unit is located between the loading station and the unloading station, and the cover plate transfer mechanism is also used for transferring the cover plate from the unloading station to the cover plate storage unit.
7. The aftertreatment device of claim 6, wherein: the cleaning and feeding assembly comprises a first section and a second section, the feeding station is positioned on the first section, and the discharging station is positioned on the second section;
the cleaning and feeding assembly further comprises a steering mechanism, wherein the steering mechanism comprises a first steering unit and a second steering unit, the first steering unit corresponds to the first section, and the second steering unit corresponds to the second section;
the first steering unit and the second steering unit respectively comprise a base, a rotating seat and a rotary driving piece, wherein the rotating seat is arranged on the base, and the rotating seat is provided with a material arranging disc feeding unit;
the first steering unit and the second steering unit are respectively provided with two position states, and the rotary driving piece drives the first steering unit and the second steering unit to switch between the two position states; the first position state of the first steering unit is aligned with the first segment, the second position state of the first steering unit is aligned with the first position state of the second steering unit, and the second position state of the second steering unit is aligned with the second segment.
8. The aftertreatment device of claim 1, wherein: the tray arranging and indexing mechanism comprises a ground rail robot.
9. The aftertreatment device of claim 1, wherein: the temporary storage warehouse comprises a cleaned area, an unwashed area and an empty material box area.
10. Aftertreatment device according to any of claims 1-4, 6-9, characterized in that: the product management module also comprises an operation table, wherein the operation table comprises a warehouse outlet; the tray arranging and indexing mechanism is also used for transporting the tray between the operation table and the cleaning machine as well as between the operation table and the temporary storage warehouse.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322036516.9U CN220316435U (en) | 2023-08-01 | 2023-08-01 | A post-treatment facility for processing of small-size cubic part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322036516.9U CN220316435U (en) | 2023-08-01 | 2023-08-01 | A post-treatment facility for processing of small-size cubic part |
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| Publication Number | Publication Date |
|---|---|
| CN220316435U true CN220316435U (en) | 2024-01-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322036516.9U Active CN220316435U (en) | 2023-08-01 | 2023-08-01 | A post-treatment facility for processing of small-size cubic part |
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| Country | Link |
|---|---|
| CN (1) | CN220316435U (en) |
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2023
- 2023-08-01 CN CN202322036516.9U patent/CN220316435U/en active Active
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