CN220315551U

CN220315551U - Mattress packing equipment

Info

Publication number: CN220315551U
Application number: CN202321358330.9U
Authority: CN
Inventors: 黄安迪; 区志超; 张建
Original assignee: Foshan Eon Technology Industry Co ltd
Current assignee: Foshan Eon Technology Industry Co ltd
Priority date: 2023-05-30
Filing date: 2023-05-30
Publication date: 2024-01-09
Anticipated expiration: 2033-05-30

Abstract

The utility model discloses mattress packaging equipment, which comprises a base body, a compression device, a stacking and transferring device and a control device for controlling the operation of the compression device and the stacking and transferring device; the stack transfer device includes: a support assembly; a transfer drive mechanism coupled to the support assembly for driving the support assembly toward or away from the compression device; and the stacking auxiliary assembly is arranged on the base body and has an auxiliary stacking state and an avoidance state, when the stacking auxiliary assembly is in the auxiliary stacking state, the stacking auxiliary assembly can resist a plurality of mattresses positioned on the bearing plate so as to enable the mattresses to be orderly stacked, and when the stacking auxiliary assembly is in the avoidance state, the stacking auxiliary assembly is far away from the bearing assembly so that the bearing assembly can run along the direction close to the compression device. The automatic mattress compression device can replace manual stacking, manual mattress conveying, manual mattress unloading and automatic mattress compression operation, and is high in mattress conveying efficiency and higher in safety.

Description

Mattress packing equipment

Technical Field

The utility model relates to the technical field of mattress packaging, in particular to mattress packaging equipment.

Background

In order to facilitate the carrying, storage and transportation of the mattress, the mattress is generally packaged by adopting a rolling technology in the industry, namely, firstly, the mattress is subjected to film sleeving compression through a compressor, and then, the mattress is conveyed to a rolling machine through a roller table for rolling.

However, when the mattress is compressed by adopting a compressor on the market, the mattress is manually lifted to the compressor one by one for compression operation, so that the compression efficiency is low, and potential safety hazards exist.

Disclosure of Invention

In order to overcome the defects in the prior art, the utility model aims to provide mattress packaging equipment which can improve the compression efficiency of a mattress and has higher safety.

The utility model adopts the following technical scheme:

mattress packing equipment, including base member, compression device, stack transfer device and control device used for controlling the said compression device and said stack transfer device to run;

the stack transfer device includes:

the bearing assembly comprises a bearing plate, a supporting plate and a first lifting driving mechanism, wherein the bearing plate can be arranged on the supporting plate in a vertical swinging mode, the supporting plate can be movably arranged on the base body, and the first lifting driving mechanism is arranged on the supporting plate and connected with the bearing plate so as to drive the bearing plate to lift and enable the bearing plate to unload a mattress;

a transfer drive mechanism coupled to the support assembly for driving the support assembly toward or away from the compression device to transfer the mattress to the compression device; and

and the stacking auxiliary assembly is arranged on the base body and has an auxiliary stacking state and an avoidance state, when the stacking auxiliary assembly is in the auxiliary stacking state, the stacking auxiliary assembly can resist a plurality of mattresses positioned on the bearing plate so as to enable the mattresses to be orderly stacked, and when the stacking auxiliary assembly is in the avoidance state, the stacking auxiliary assembly is far away from the bearing assembly so that the bearing assembly can move along the direction close to the compression device.

Further, the compression device includes:

the first supporting part is arranged on the base body and is used for supporting the mattress;

the pressing plate is arranged above the first supporting part;

the second lifting driving mechanism is connected with the pressing plate and used for driving the pressing plate to do lifting motion relative to the first supporting part so that the pressing plate can compress a mattress positioned on the first supporting part; and

and the synchronous assembly is arranged between the base body and the pressing plate and is used for keeping the pressing plate horizontal.

Further, the compression device further includes:

and the first guiding assembly is used for guiding the pressing plate.

Further, the second lifting driving mechanism comprises a hydraulic cylinder, and a cylinder body of the hydraulic cylinder is connected with the base body;

the first guide assembly comprises a guide rod and a guide block provided with a guide hole, the guide rod is vertically arranged on the base body and matched with the guide hole, and the guide block is arranged on a telescopic rod of the hydraulic cylinder and connected with the pressing plate.

Further, the synchronization component includes:

the synchronous connecting rod is rotatably arranged on the pressing plate;

the two gears are respectively arranged at two ends of the synchronous connecting rod; and

the two racks are vertically arranged on the base body at intervals, and each rack is in one-to-one correspondence with each gear.

Further, the first lifting driving mechanism comprises a first air cylinder, the cylinder body of the first air cylinder is connected with the supporting plate, and the telescopic rod of the first air cylinder is pivoted with the supporting plate.

Further, the transfer drive mechanism includes:

the motor is arranged on the substrate;

the transmission shafts are rotatably arranged on the base body, the number of the transmission shafts is two, the two transmission shafts are arranged at intervals, and one transmission shaft is connected with the output end of the motor;

the chain wheels are arranged at the two ends of each transmission shaft; and

and the chain is movably wound between two adjacent chain wheels of the two transmission shafts and is connected with the supporting plate.

Further, the stack assistance assembly includes:

the revolving door is rotatably arranged on the base body;

the rotary driving mechanism is arranged on the base body and used for driving the rotary door to switch between the auxiliary stacking state and the avoiding state; and

the clamping mechanism is arranged on the base body and used for enabling the revolving door to maintain the auxiliary stacking state.

Further, the base body is provided with a passageway through which the support assembly can pass, and the revolving door can cover at least part of the passageway when in the auxiliary stacking state.

Further, the detent mechanism includes:

a first blocking piece arranged on the base body and used for abutting against a first side of two opposite sides of the revolving door;

a second blocking member for abutting with a second side of the opposite sides of the revolving door; and

and the third cylinder is arranged on the base body and connected with the second blocking piece and is used for driving the second blocking piece to be in or out of abutting connection with the revolving door.

Compared with the prior art, the utility model has the beneficial effects that:

because integrated compression device, pile up transfer device and controlling means, therefore the automation mechanized operation of both of accessible controlling means control pile up transfer device and compression device, can realize then that neatly pile up a plurality of mattresses on the supporting plate and transfer to compression device again and compress, can replace the manual work to pile up neatly, replace manual work to transport the mattress, replace manual work to unload the automation of mattress and compress the operation, mattress conveying efficiency is high, and the security is higher moreover.

Drawings

FIG. 1 is a schematic view of the mattress bagging apparatus of the present utility model;

FIG. 2 is a schematic view of a compression device according to the present utility model at a first viewing angle;

FIG. 3 is a schematic view of a compression device according to the present utility model at a second viewing angle;

FIG. 4 is a schematic view of a stacking transfer device according to the present utility model;

FIG. 5 is a schematic view of the assembly of the support assembly and the transfer drive of the present utility model;

figure 6 is a schematic view of the construction of the support assembly of the present utility model;

fig. 7 is a schematic structural view of a stacking aid assembly according to the present utility model.

In the figure:

10. a base; 11. a first support portion; 12. an aisle; 20. a compression device; 21. a pressing plate; 211. a second supporting part; 22. a second lifting driving mechanism; 23. a synchronization component; 231. a synchronous connecting rod; 232. a gear; 233. a rack; 24. a first guide assembly; 241. a guide rod; 242. a guide block; 2421. a guide hole; 25. an upper travel switch; 26. a lower travel switch; 27. a hydraulic system; 30. a stacking transfer device; 31. a support assembly; 311. a bearing plate; 312. a support plate; 313. a first lifting driving mechanism; 314. a connecting shaft; 32. a transfer drive mechanism; 321. a motor; 322. a transmission shaft; 323. a sprocket; 324. a chain; 33. stacking an auxiliary assembly; 331. a revolving door; 332. a rotary driving mechanism; 3321. a second cylinder; 3322. a second connector; 333. a clamping mechanism; 3331. a first blocking member; 3332. a second blocking member; 3333. a third cylinder; 341. a guide wheel; 342. a first guide rail; 35. a third guide assembly; 351. a slide block; 352. a second guide rail; 36. a first connector; 40. a control device; 50. a mattress; 60. an upper supporting plate; 70. a lower support plate; 80. a hook.

Detailed Description

The present utility model will be further described with reference to the accompanying drawings and detailed description, wherein it is to be understood that, on the premise of no conflict, the following embodiments or technical features may be arbitrarily combined to form new embodiments.

Referring to fig. 1, there is shown a mattress packing apparatus according to a preferred embodiment of the present utility model, including a base body 10, a compressing device 20, a stack transfer device 30, and a control device 40 for controlling operations of both the compressing device 20 and the stack transfer device 30;

wherein the stack transfer device 30 includes:

the supporting assembly 31, the supporting assembly 31 includes a supporting plate 311, a supporting plate 312, and a first elevating driving mechanism 313, the supporting plate 311 is arranged on the supporting plate 312 to swing up and down, the supporting plate 312 is movably arranged on the base 10, the first elevating driving mechanism 313 is arranged on the supporting plate 312 and connected with the supporting plate 311 to drive the supporting plate 311 to elevate so that the supporting plate 311 can unload the mattress 50;

a transfer drive mechanism 32 coupled to the support assembly 31 for driving the support assembly 31 toward and away from the compression device 20 to transfer the mattress 50 to the compression device 20; and

the stacking aid 33 is disposed on the base 10 and has an aid stacking state in which the stacking aid 33 can withstand the plurality of mattresses 50 disposed on the support plate 311 to neatly stack the plurality of mattresses 50, and an avoidance state in which the stacking aid 33 is away from the support 31 to allow the support 31 to move in a direction approaching the compression device 20.

The mattress packaging equipment of the utility model integrates the compression device 20, the stacking and transferring device 30 and the control device 40, so that the control device 40 can control the automatic operation of the stacking and transferring device 30 and the compression device 20, and then the mattress 50 can be orderly stacked on the supporting plate 311 and then transferred to the compression device 20 for compression, the manual stacking can be replaced, the manual transportation of the mattress 50 can be replaced, the manual unloading of the mattress 50 and the automatic compression operation of the mattress 50 can be replaced, the mattress 50 conveying efficiency is high, and the safety is higher.

Referring to fig. 2-3, as a preferred embodiment, the compression device 20 includes: a first supporting portion 11 provided on the base 10 and supporting the mattress 50; a platen 21 provided above the first support 11; a second lifting driving mechanism 22 connected to the pressing plate 21 for driving the pressing plate 21 to move up and down relative to the first supporting portion 11 so that the pressing plate 21 can compress the mattress 50 located on the first supporting portion 11; and a synchronizing assembly 23 provided between the base 10 and the pressing plate 21 for maintaining the pressing plate 21 horizontally. The arrangement of the synchronous assembly 23 can ensure that the pressing plate 21 is always kept horizontal in the lifting process, ensures the running stability of the pressing plate 21, ensures that the pressing plate can uniformly apply force to one or more mattresses 50, ensures that the mattresses 50 can be reliably compressed, and has universality.

With continued reference to fig. 2-3, as a preferred embodiment, the compression device 20 further includes: the first guiding component 24 is used for guiding the pressing plate 21 so as to make the pressing plate 21 run more stably.

Specifically, the number of the first guiding assemblies 24 is at least two, and the two sets of the first guiding assemblies 24 are respectively disposed on two opposite sides of the pressing plate 21, so as to further improve the running stability of the pressing plate 21.

Specifically, the second lifting driving mechanism 22 comprises a hydraulic cylinder connected with the hydraulic system 27, and the cylinder body of the hydraulic cylinder is connected with the base body 10; the first guide assembly 24 includes a guide bar 241 and a guide block 242 having a guide hole 2421, wherein the guide bar 241 is vertically installed on the base 10 and is engaged with the guide hole 2421, and the guide block 242 is installed on a telescopic rod of the hydraulic cylinder and is connected with the pressing plate 21. The second lifting driving mechanism 22 and the first guiding component 24 have simple structure, convenient assembly, high reliability and low cost.

Of course, in other embodiments, the second lifting driving mechanism 22 may be a combination of a cylinder, an electric push rod, or a motor and a linear driving assembly, and the first guiding assembly 24 may be a structure including a slider and a guide rail.

Specifically, the number of the second lifting driving mechanisms 22 is two, and the two groups of the second lifting driving mechanisms 22 are respectively arranged at two opposite sides of the pressing plate 21, so that the pressing plate 21 can run more stably.

Specifically, the synchronizing assembly 23 is located between the two sets of second elevating driving mechanisms 22 to improve the connection reliability between the pressing plate 21 and the base 10, so that the operation stability of the pressing plate 21 can be further improved.

As a preferred embodiment, the number of the synchronizing assemblies 23 is two, and the two synchronizing assemblies 23 are arranged at intervals to further improve the operation stability of the pressing plate 21.

Specifically, the synchronization component 23 includes: a synchronizing link 231 rotatably provided on the pressing plate 21; two gears 232, the two gears 232 are separately arranged at two ends of the synchronous connecting rod 231; and two racks 233 are vertically and alternately arranged on the base body 10, and each rack 233 is meshed with each gear 232 in a one-to-one correspondence. The synchronous component 23 has simple structure and high reliability, and can ensure the tight connection of the pressing plate 21 and the substrate 10, thereby ensuring the pressing plate 21 to run more stably.

Of course, in other embodiments, the synchronizing assembly 23 may also include a slider and a guide rail, where the slider is disposed on the platen 21, the guide rail is disposed on the base 10, and the slider and the guide rail are slidably engaged, so that the platen 21 can also operate stably.

As a preferred embodiment, the second supporting parts 211 for hanging the hooks 80 are provided on opposite sides of the pressing plate 21 so as to hang the upper supporting plate 60 under the pressing plate 21, wherein, in order to facilitate the movement of the compressed mattress 50, the upper supporting plate 60 is hung at the bottom of the pressing plate 21 before compressing the mattress 50, and the lower supporting plate 70 is placed at the top of the first supporting part 11, so that the upper supporting plate 60 and the lower supporting plate 70 are respectively positioned at the top and the bottom of the mattress 50 after compressing the mattress 50, and the fixation of the mattress 50 can be realized by fixing the upper supporting plate 60 and the lower supporting plate 70 together, thereby facilitating the whole movement of the compressed mattress 50.

As a preferred embodiment, the base 10 is further provided with an upper travel switch 25 and a lower travel switch 26 for upper and lower limiting the platen 21.

Referring to fig. 4 to 6, in order to enable the support plate 311 to swing up and down with respect to the support plate 312, the support plate 311 is pivotally disposed on the support plate 312 through the connection shafts 314, wherein the number of the connection shafts 314 is plural, and the plural connection shafts 314 are disposed at intervals along the length direction of the support plate 311, so as to improve the connection stability of both the support plate 311 and the support plate 312.

Referring to fig. 4-5, in this embodiment, the number of support members 31 is two, and the two support members 31 are spaced apart to provide stable support and transfer of the mattress 50.

Referring to fig. 4, as a preferred embodiment, a second guide assembly is provided between the base 10 and the support plate 312, the second guide assembly being used to guide the movement of the support plate 312 so that the support assembly 31 is stably operated in a set direction.

Specifically, the second guiding component comprises a guiding wheel 341 rotatably arranged on the supporting plate 312 and a first guiding rail 342 arranged on the base body 10, the guiding wheel 341 is matched with the first guiding rail 342, and the second guiding component is simple in structure, convenient to assemble and high in structural stability.

Referring to fig. 4-5, specifically, the first lifting driving mechanism 313 includes a first cylinder, where a cylinder body of the first cylinder is connected with the support plate 312, and a telescopic rod of the first cylinder is pivoted with the support plate 311, that is, lifting of the support plate 311 can be driven by the first cylinder, which is simple and practical in structure and low in cost.

Of course, in other embodiments, the first lifting driving mechanism 313 may also be a hydraulic cylinder or an electric push rod.

Referring to fig. 5, as a preferred embodiment, the transfer drive mechanism 32 includes: a motor 321 provided on the base 10; the two transmission shafts 322 are rotatably arranged on the base body 10, the two transmission shafts 322 are arranged at intervals, and one transmission shaft 322 is connected with the output end of the motor 321; sprocket 323, there are sprocket 323 on both ends of every transmission shaft 322; and a chain 324 movably wound between adjacent two sprockets 323 of the two driving shafts 322 and connected with the supporting plate 312. That is, the motor 321 drives the transmission shaft 322 to rotate so as to drive the sprocket 323 to rotate, thereby driving the chain 324 to rotate, and the chain 324 rotates so as to drive the support plate 312 to move, thereby driving the supporting component 31 to move, and the transfer driving mechanism 32 has high transmission precision, low cost and high structural reliability.

Of course, in other embodiments, the transfer drive mechanism 32 may comprise a combination of a motor and a rack and pinion mechanism, or a combination of a motor and a lead screw nut pair.

Referring to fig. 5, as a preferred embodiment, to facilitate assembly of both the support plate 312 and the chain 324, a first link 36 is provided between the support plate 312 and the chain 324, and a third guide assembly 35 is provided between the first link 36 and the base 10 to support and guide the first link 36 to provide a more stable operation of the support assembly 31.

In particular, the third guide assembly 35 includes a slider 351 coupled to the first link 36 and a second guide rail 352 coupled to the base 10 and coupled to the slider 351, and the third guide assembly 35 is constructed with high reliability, thereby advantageously improving the operational stability of the support assembly 31.

Referring to fig. 4 and 7, as a preferred embodiment, the stack auxiliary assembly 33 includes: the revolving door 331 is rotatably arranged on the base body 10; a rotation driving mechanism 332, provided on the base 10, for driving the rotation door 331 to switch between an auxiliary stacking state and an avoidance state; and a latching mechanism 333 provided on the base 10 for maintaining the revolving door 331 in an auxiliary stacked state. That is, the revolving door 331 is driven to rotate by the rotation driving mechanism 332, so that the revolving door 331 can block the mattresses 50 positioned on the supporting plate 311, the mattresses 50 can be orderly stacked, the clamping mechanism 333 can ensure that the revolving door 331 can reliably maintain a state of blocking the mattresses 50, and the structure is simple and practical, low in cost and high in reliability.

With continued reference to fig. 4 and 7, the base 10 is provided with a passageway 12 through which the support assembly 31 can pass, and the revolving door 331 can cover at least a portion of the passageway 12 when in the auxiliary stacking position, i.e. the revolving door 331 is in a closed position when in the auxiliary stacking position and in an open position when in the retracted position.

With continued reference to fig. 4 and 7, the number of the revolving door 331, the rotation driving mechanism 332, and the detent mechanism 333 is two; the two groups of revolving doors 331 are arranged on two opposite sides of the aisle 12 at intervals; each rotary driving mechanism 332 is connected with each rotary door 331 in a one-to-one correspondence manner; the clamping mechanisms 333 are in one-to-one correspondence and are used for maintaining the auxiliary stacking state of the revolving doors 331, that is, the stacking auxiliary assembly 33 is of a double revolving door 331 structure, so that the structure is simple, and the stacking of a plurality of mattresses 50 can be ensured to be neat.

Specifically, referring to fig. 7, the rotary driving mechanism 332 includes a second air cylinder 3321, a second connecting member 3322 is pivotally connected to a telescopic rod of the second air cylinder 3321, the second connecting member 3322 is connected to the revolving door 331, a fourth guiding assembly is disposed between the second connecting member 3322 and the base 10, the rotary driving mechanism 332 has a simple structure and low cost and high reliability, and the fourth guiding assembly can support and guide the second connecting member 3322 to ensure stable operation of the revolving door 331.

Specifically, referring to fig. 4 and 7, the detent mechanism 333 includes: a first blocking piece 3331 provided on the base body 10 for abutting against a first side of opposite sides of the revolving door 331; a second blocking piece 3332 for abutting with a second side of opposite sides of the revolving door 331; and a third cylinder 3333 disposed on the base 10 and connected to the second stopper 3332 for driving the second stopper 3332 to abut against or separate from the revolving door 331. That is, the limiting revolving door 331 is realized through the first blocking piece 3331 and the second blocking piece 3332, so that the revolving door 331 can be reliably maintained in a stacking auxiliary state, and the structure is simple and practical, and the cost is low and the reliability is high.

The working principle of the mattress packing device of the utility model is as follows:

1. the rotary driving mechanism 332 drives the rotary door 331 to close, and the clamping mechanism 333 is opened to position the rotary door 331, so that the rotary door 331 is ensured to reliably maintain a closed state;

2. the first lifting driving mechanism 313 drives the bearing plate 311 to lift, and places the lower plate 70 on the top of the bearing plate 311 and aligns with the revolving door 331;

3. the mattresses 50 are stacked, and the rotary door 331 is used for clamping, so that a plurality of mattresses 50 can be orderly stacked vertically;

4. after stacking, the turnstile 331 is opened, and the transfer drive mechanism 32 drives the support member 31 to be transported forward until it is fed into the compression device 20 to stop;

5. the first lifting drive mechanism 313 drives the bearing plate 311 to descend, and the transfer drive mechanism 32 drives the bearing assembly 31 to return backwards to realize the unloading action of the mattress 50;

6. the second elevating driving mechanism 22 drives the pressing plate 21 to descend to compress the mattress 50.

The above embodiments are only preferred embodiments of the present utility model, and the scope of the present utility model is not limited thereto, but any insubstantial changes and substitutions made by those skilled in the art on the basis of the present utility model are intended to be within the scope of the present utility model as claimed.

Claims

1. Mattress packing equipment, characterized by, including base member, compression device, stack transfer device and be used for controlling the controlling means that both said compression device and said stack transfer device are operated;

the stack transfer device includes:

2. The mattress bagging apparatus of claim 1, wherein the compression device comprises:

the pressing plate is arranged above the first supporting part;

3. The mattress bagging apparatus of claim 2, wherein the compression device further comprises:

and the first guiding assembly is used for guiding the pressing plate.

4. The mattress bagging apparatus of claim 3 wherein said second lift drive mechanism comprises a hydraulic cylinder, a cylinder body of said hydraulic cylinder being connected to said base;

5. The mattress bagging apparatus of claim 2, wherein the synchronization assembly comprises:

the synchronous connecting rod is rotatably arranged on the pressing plate;

6. The mattress bagging apparatus of claim 1, wherein the first lift drive mechanism includes a first cylinder, a cylinder of the first cylinder being coupled to the support plate, a telescoping rod of the first cylinder being pivotally coupled to the support plate.

7. The mattress bagging apparatus of claim 1, wherein the transfer drive mechanism comprises:

the motor is arranged on the substrate;

the chain wheels are arranged at the two ends of each transmission shaft; and

8. The mattress bagging apparatus of claim 1, wherein,

the stack assistance assembly includes:

the revolving door is rotatably arranged on the base body;

9. Mattress bagging apparatus according to claim 8, wherein the base is provided with a passageway through which the support assembly can pass, the revolving door being adapted to cover at least part of the passageway when in the auxiliary stacking position.

10. The mattress bagging apparatus of claim 8, wherein,

the clamping mechanism comprises: