CN220311868U - Special equipment for casting gate processing - Google Patents
Special equipment for casting gate processing Download PDFInfo
- Publication number
- CN220311868U CN220311868U CN202320865763.7U CN202320865763U CN220311868U CN 220311868 U CN220311868 U CN 220311868U CN 202320865763 U CN202320865763 U CN 202320865763U CN 220311868 U CN220311868 U CN 220311868U
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- China
- Prior art keywords
- casting
- fixed
- cylinder
- disc
- cutter head
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- 238000005266 casting Methods 0.000 title claims abstract description 43
- 238000012545 processing Methods 0.000 title claims abstract description 18
- 238000003801 milling Methods 0.000 claims abstract description 43
- 238000000227 grinding Methods 0.000 abstract description 10
- 230000009471 action Effects 0.000 abstract description 3
- 238000005299 abrasion Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 4
- 239000004576 sand Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000010485 coping Effects 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Milling Processes (AREA)
Abstract
The utility model relates to special equipment for casting pouring gate processing, wherein a casting is fixed on a cylinder seat and a special tool in the middle through cylinder control, the cylinder seat and the tool are fixed on a fixed disc, a rotary motor is arranged below the disc, and two milling cutter heads driven by the motor are arranged above the disc. When the casting rotates on the disc, the casting is firstly fixed between the cylinder seat and the special tool under the action of the cylinder, the first residual pouring gate is machined when the casting moves to the first milling cutter head, and the second residual pouring gate is machined when the casting moves to the second milling cutter head. The cylinder is released after one circle of rotation, and the casting can be taken out. The utility model solves the problems of low efficiency, error and serious abrasion of abrasive belt of manual gate grinding by milling the residual gate of the cutter head; through changing special frock, can a equipment processing 42 cylinder, 50 cylinder, 63 cylinder, solve the problem of the mill runner of same type foundry goods.
Description
Technical Field
The utility model relates to the field of pouring gate processing equipment, in particular to special equipment for casting pouring gate processing.
Background
The traditional method for removing the residual pouring gate of the casting is to manually grind by using an abrasive belt, and the pouring gate is positioned on a non-processing surface, so that the requirement on manually grinding the pouring gate is higher, the appearance is attractive, and no grinding marks are generated. The general method is to grind twice manually, the first time using coarse sand belt for coarse grinding and the second time using fine sand belt for fine grinding. The operation method is very practical for operators, castings need to be circulated for 2 times in the same process, and high abrasive belt cost is consumed. The iron dust caused by grinding the pouring gate has a certain influence on the environment.
The cylinder barrel is a stock part of a company product, the annual consumption is large, and the problem of the efficiency of grinding the pouring gate of the cylinder barrel is always puzzled.
Disclosure of Invention
The utility model aims to solve the problems, and provides special equipment for casting gate processing, which solves the problem of low manual efficiency of cylinder barrel gate grinding and solves the problem of residual gate removal of castings of the same type.
A special apparatus for casting gate processing, comprising: the milling tool comprises a milling tool bit set, a special tool set, an air cylinder seat and a rotary disc, wherein the milling tool bit set is fixed on a milling tool bit fixing plate, and the special tool set, the air cylinder and the air cylinder seat are fixed on the rotary disc.
On the basis of the technical scheme, the milling cutter head group comprises a power motor, a milling cutter seat and a milling cutter, the milling cutter head group is fixed relative to the movable cutter head support and the milling cutter head fixing plate, and the power motor drives the milling cutter to rotate.
On the basis of the technical scheme, the special tool set comprises a supporting base, an internal support and an external positioning block, and can be disassembled and assembled according to the type of the casting.
On the basis of the technical scheme, the rotary disc comprises a rotary motor, a fixed disc and a rotary disc base, and the special tool set is fixed on the fixed disc and moves rotationally along with the rotary disc.
On the basis of the technical scheme, the automatic lifting device further comprises a base, a workbench, left and right vertical plates and front and rear panels. The fixed disc is flush with the workbench, the left and right vertical plates are arranged on the outer sides of the movable cutter head support, and the front and rear panels are provided with start, stop and shutdown buttons.
The utility model has the following advantages: through fixing the foundry goods on the gyration disc, the milling tool bit of being fixed the top in the motion process is processed and is fallen the residual runner, has solved the manual work and has ground the runner and waste time and energy problem. Through experimental accurate adjustment milling tool bit height, machining precision can satisfy foundry goods outward appearance requirement, does not need aftertreatment coping process to carry out runner position finishing again, has saved manual work and time cost.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is apparent that the drawings in the following description are only one embodiment of the present utility model, and that other embodiments of the drawings may be derived from the drawings provided without inventive effort for a person skilled in the art.
Fig. 1: the utility model relates to an exterior structure schematic diagram of special equipment for casting gate processing;
fig. 2: the utility model discloses a structural schematic diagram of casting gate processing special equipment for processing gates.
Detailed Description
The utility model is further illustrated by the following figures and examples:
embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.
Examples
As shown in fig. 1 and 2, the present embodiment provides a special apparatus for processing a casting gate, comprising: the milling tool comprises a milling tool bit group 1, a special tool group 2, an air cylinder seat 3 and a rotary disc 4, wherein the milling tool bit group 1 is fixed on a milling tool bit fixing plate 5, and the special tool group 2, the air cylinder and the air cylinder seat 3 are fixed on the rotary disc 4.
On the basis of the technical scheme, the milling cutter head group 1 comprises a power motor 6, a milling cutter seat 7 and a milling cutter 8, the milling cutter head group 1 is fixed relative to the movable cutter head support 9 and the milling cutter head fixing plate 5, and the power motor 6 drives the milling cutter 8 to rotate.
On the basis of the technical scheme, the special tool set 2 comprises a supporting base 10, an inner support 11 and an outer positioning block 12, and the special tool set 2 can be disassembled and assembled according to the casting type.
On the basis of the technical scheme, the rotary disc 4 comprises a rotary motor 13, a fixed disc 14 and a rotary disc base 15, and the special tool set 2 is fixed on the fixed disc 14 and moves rotationally along with the rotary disc 4.
On the basis of the technical scheme, the device also comprises a base 16, a workbench 17, left and right vertical plates 18 and front and rear panels 19. The fixed disk 14 is flush with the workbench, the left and right vertical plates 18 are arranged outside the movable cutter head support, and the front and rear panels are provided with start, stop and shutdown buttons.
Working principle:
when the switch is turned on, the milling cutter head starts to rotate, the cylinder seat fixes the casting between the cylinder seat and the special tool under the action of the cylinder, and the casting starts to move along with the rotary disc. And after the station 1 is transferred, the next casting is placed in the station 2, and after the station 2 is transferred, the next casting is placed in the station 3, and the steps are sequentially carried out. When the station casting 1 reaches the milling cutter head 1, the first sprue residue is gradually processed by the milling cutter head 1, and continues to move downwards, so that the station casting 2 reaches the milling cutter head 1, and the sprue residue is processed and the like. When the station casting of No. 1 reaches the milling cutter head of No. 2, the second gate residue is gradually processed by the milling cutter head of No. 2, and continues to move downwards, so that the station casting of No. 2 reaches the milling cutter head of No. 2, and the gate residue is processed and the like. After the station 1 castings rotate for a circle, two gate residues are processed, and when the station 1 castings return to the station 1 again, the cylinder seat loosens the castings under the action of the cylinder, and the castings can be taken out from the equipment.
The cylinders are connected through a ventilation valve, the cylinders supply air at the beginning, and the cylinder seat clamps the castings. When the casting moves for a circle, the air cylinder is deflated, and the air cylinder seat loosens the casting. The movement speed of the rotary disc is required to ensure that the gate residue is completely machined when the casting passes through the milling cutter head.
Through changing special frock group, this equipment can be used to process 42 cylinder, 50 cylinder, 63 cylinders that the structure is similar, realizes a tractor serves several purposes. The manual operation only needs to put in and take out the casting, so that the labor cost and the sand belt cost for manually grinding the pouring gate are saved, the instability of manual operation is avoided, the post-treatment grinding operation procedure is reduced, and the time-saving and high-efficiency is truly realized.
The present utility model has been described above by way of example, but the present utility model is not limited to the above-described embodiments, and any modifications or variations based on the present utility model fall within the scope of the present utility model.
Claims (5)
1. A special apparatus for casting gate processing, comprising: milling tool bit group (1), special frock group (2), cylinder and cylinder block (3) and gyration disc (4), milling tool bit group (1) is fixed on milling tool bit fixed plate (5), special frock group (2), cylinder and cylinder block (3) are fixed on gyration disc (4).
2. The casting gate processing dedicated device according to claim 1, wherein: the milling cutter head group (1) comprises a power motor (6), a milling cutter head (7) and a milling cutter (8), wherein the milling cutter head group (1) is fixed relative to a movable cutter head support (9) and a milling cutter head fixing plate (5), and the power motor (6) drives the milling cutter (8) to rotate.
3. The casting gate processing dedicated device according to claim 1, wherein: the special tool set (2) comprises a supporting base (10), an inner support (11) and an outer positioning block (12), and the special tool set (2) can be disassembled and assembled according to the casting type.
4. The casting gate processing dedicated device according to claim 1, wherein: the rotary disc (4) comprises a rotary motor (13), a fixed disc (14) and a rotary disc base (15), and the special tool set (2) is fixed on the fixed disc (14) and moves rotationally along with the rotary disc (4).
5. The casting gate processing dedicated device according to claim 1, wherein: the automatic cutting machine further comprises a base (16), a workbench (17), a left vertical plate (18), a right vertical plate (18) and a front panel and a rear panel (19), wherein the fixed disc (14) is flush with the workbench, the left vertical plate and the right vertical plate (18) are arranged on the outer side of the movable cutter head support, and the front panel and the rear panel are provided with start-up, stop and shutdown buttons.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320865763.7U CN220311868U (en) | 2023-04-18 | 2023-04-18 | Special equipment for casting gate processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320865763.7U CN220311868U (en) | 2023-04-18 | 2023-04-18 | Special equipment for casting gate processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220311868U true CN220311868U (en) | 2024-01-09 |
Family
ID=89408564
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320865763.7U Active CN220311868U (en) | 2023-04-18 | 2023-04-18 | Special equipment for casting gate processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220311868U (en) |
-
2023
- 2023-04-18 CN CN202320865763.7U patent/CN220311868U/en active Active
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