CN220300796U - High-beat turntable for induction quenching - Google Patents
High-beat turntable for induction quenching Download PDFInfo
- Publication number
- CN220300796U CN220300796U CN202322069548.9U CN202322069548U CN220300796U CN 220300796 U CN220300796 U CN 220300796U CN 202322069548 U CN202322069548 U CN 202322069548U CN 220300796 U CN220300796 U CN 220300796U
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- turntable
- water
- assembly
- induction hardening
- assemblies
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- 230000006698 induction Effects 0.000 title claims abstract description 22
- 238000010791 quenching Methods 0.000 title claims abstract description 22
- 230000000171 quenching effect Effects 0.000 title claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 78
- 238000005507 spraying Methods 0.000 claims abstract description 22
- 230000000712 assembly Effects 0.000 claims abstract description 16
- 238000000429 assembly Methods 0.000 claims abstract description 16
- 238000001816 cooling Methods 0.000 claims abstract description 6
- 239000007788 liquid Substances 0.000 claims description 12
- 238000009826 distribution Methods 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000007921 spray Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 235000006506 Brasenia schreberi Nutrition 0.000 description 1
- 244000267222 Brasenia schreberi Species 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Heat Treatment Of Articles (AREA)
Abstract
The utility model discloses a high-beat turntable for induction quenching, which relates to the technical field of induction quenching, and comprises a turntable assembly, a plurality of lower center assemblies and turntable sprinkler assemblies, wherein the lower center assemblies and the turntable sprinkler assemblies are arranged in one-to-one correspondence; the turntable assembly comprises a turntable and a turntable driving device, wherein the turntable driving device is connected with the turntable through a turntable connecting flange and is used for driving the turntable to rotate and switch work stations; the turntable is provided with a plurality of mounting holes at intervals along the circumferential direction, and the lower center assembly is arranged in the corresponding mounting hole and is used for driving the workpiece to do rotary motion; the turntable water sprayer assembly is arranged beside the corresponding lower center assembly and is used for cooling and spraying the workpiece. The turntable can be cooled and sprayed while the stations are switched through the unique structural design and the efficient control system, spraying stations are saved, the turntable can be switched and quenched and cooled simultaneously, the efficiency in quenching is improved, and the turntable has strong practicability.
Description
Technical Field
The utility model relates to the technical field of induction quenching, in particular to a high-beat turntable for induction quenching.
Background
The turntable is an important device in mechanical production, and the traditional turntable device can be subjected to the next procedure only by reaching a preset station when in operation, so that the requirements of high-beat and rapid production cannot be met.
Disclosure of Invention
Aiming at the defects in the prior art, the utility model aims to provide the high-beat turntable for induction quenching, which can perform cooling spraying while station switching through a unique structural design and an efficient control system, so that spraying stations are saved, the turntable switching and quenching cooling can be performed simultaneously, the efficiency in quenching processing is improved, and the turntable has strong practicability.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the high-beat turntable for induction quenching comprises a turntable assembly, and further comprises a plurality of lower center assemblies and turntable sprinkler assemblies which are arranged in a one-to-one correspondence manner; the turntable assembly comprises a turntable and a turntable driving device, wherein the turntable driving device is connected with the turntable through a turntable connecting flange and is used for driving the turntable to rotate and switch work stations; the rotary table turntable is provided with a plurality of mounting holes at intervals along the circumferential direction, and the lower center assembly is arranged in the corresponding mounting hole and is used for driving a workpiece to do rotary motion; the turntable water sprayer assembly is arranged beside the corresponding lower center assembly and is used for cooling and spraying the workpiece.
The further improvement is that: the multi-station water diversion assembly is connected with each turntable sprinkler assembly respectively.
The further improvement is that: the multi-station water diversion assembly comprises a water diversion device fixing seat and a water inlet pipe; the water knockout drum fixing seat is fixedly arranged on the turntable, a plurality of water knockout drum components are arranged on the water knockout drum fixing seat, and the water knockout drum components are connected with corresponding turntable water sprayer components through water spraying hoses; the lower end of the water inlet pipe is connected with the water distributor fixing seat, and the upper end of the water inlet pipe is provided with a rotary joint for guiding quenching liquid.
The further improvement is that: the water inlet pipe is arranged in the middle of the water distributor fixing seat, and each turntable water sprayer assembly is arranged around the water inlet pipe.
The further improvement is that: the turntable sprinkler assembly comprises a support assembly and a body; the supporting component is fixedly arranged on the turntable of the turntable and used for fixing the body; the body comprises a connecting plate and water spraying plates arranged at two ends of the connecting plate; the connecting plate is provided with a pipe joint for introducing quenching liquid, and one side of the two water spraying plates opposite to each other is respectively provided with a water spraying hole for spraying the quenching liquid.
The further improvement is that: the lower center assembly comprises a workpiece base; the workpiece base is inserted into the corresponding mounting hole of the turntable, the lower end of the workpiece base penetrates out of the turntable and then is connected with roller chain wheels, and the roller chain wheels are connected through roller chains.
The further improvement is that: the rotary table is characterized in that a rotary table fixing plate is arranged below the rotary table turntable, and a rotary driving device matched with the roller chain is arranged on the rotary table fixing plate.
The further improvement is that: and the rotary tensioning wheel assembly is further arranged on the rotary table fixing plate and used for adjusting the tightness of the timing belt.
The further improvement is that: the bottom of the turntable is provided with a turntable water retaining cover for protecting the turntable driving device from being splashed by liquid, and avoiding equipment damage.
The further improvement is that: the turntable driving device is fixedly arranged on the turntable bottom plate.
The utility model has the beneficial effects that:
the high-beat turntable has the advantages of high speed, stability, accuracy and the like, and can meet the requirement of high performance of turntable equipment in industrial production; the requirement of modern mechanical production on the beat is higher, and the efficiency of mechanical production is greatly improved by the structural application of the turntable, so that more profit margin is brought to enterprises, and the turntable has wide market application prospect.
Drawings
Fig. 1 is a front view of a high-beat turntable for induction hardening in an embodiment of the present utility model;
FIG. 2 is a side view of a high beat turntable for induction hardening in an embodiment of the present utility model;
FIG. 3 is a schematic view of a lower center assembly according to an embodiment of the present utility model;
FIG. 4 is a schematic view of a turntable sprinkler assembly according to an embodiment of the present utility model;
fig. 5 is a schematic structural diagram of a multi-station water diversion assembly according to an embodiment of the present utility model.
Reference numerals:
1-a turntable assembly; 11-a turntable; 12-a turntable driving device; 13-a turntable connecting flange; 14-a turntable fixing plate; 15-a turntable bottom plate; 16-a turntable water retaining cover;
2-a lower center assembly; 21-a workpiece base; 22-roller sprocket; 23-roller chain; 24-a rotary drive; 25-a rotary tensioner assembly;
3-turret sprinkler assembly; 31-a support assembly; 32-connecting plates; 33-a water spraying plate; 34-pipe joint; 35-water spraying holes;
4-multi-station water diversion assembly; 41-a water spray hose; 42-a water separator fixing seat; 43-a water inlet pipe; 44-a rotary joint; 45-diverter assembly.
Detailed Description
Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout.
In the description of the present utility model, it should be noted that, for the azimuth words such as the terms "center", "transverse (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the azimuth and positional relationships are based on the azimuth or positional relationships shown in the drawings, only for convenience of describing the present utility model and simplifying the description, but do not indicate or imply that the apparatus or element to be referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and should not be construed as limiting the specific protection scope of the present utility model.
The technical scheme and the beneficial effects of the utility model are more clear and definite by further describing the specific embodiments of the utility model with reference to the drawings in the specification. The embodiments described below are exemplary by referring to the drawings for the purpose of illustrating the utility model and are not to be construed as limiting the utility model.
Referring to fig. 1 and 2, an embodiment of the present utility model provides a high-beat turntable for induction quenching, which comprises a turntable assembly 1, and further comprises a plurality of lower center assemblies 2 and turntable sprinkler assemblies 3 which are arranged in a one-to-one correspondence manner;
referring to fig. 2, the turntable assembly 1 comprises a turntable 11 and a turntable driving device 12, wherein the turntable driving device 12 is connected with the turntable 11 through a turntable connecting flange 13 and is used for driving the turntable 11 to rotationally switch work stations; the turntable 11 is provided with a plurality of mounting holes at intervals along the circumferential direction, and the lower center assembly 2 is arranged in the corresponding mounting hole and is used for driving a workpiece to do rotary motion; the turntable sprinkler assembly 3 is arranged beside the corresponding lower center assembly 2 and is used for cooling and spraying the workpiece. Specifically, the bottom of the turntable 11 is provided with a turntable water shield 16 for protecting the turntable driving device 12 from liquid splash, and avoiding equipment damage. The turntable driving device 12 is fixedly arranged on the turntable bottom plate 15.
Referring to fig. 2 and 5, the high-beat turntable for induction hardening further comprises a multi-station water distribution assembly 4, wherein the multi-station water distribution assembly 4 is respectively connected with each turntable water sprayer assembly 3. Specifically, the multi-station water diversion assembly 4 includes a water diversion device fixing seat 42 and a water inlet pipe 43; the water knockout drum fixing seat 42 is fixedly arranged on the turntable 11, a plurality of water knockout drum assemblies 45 are arranged on the water knockout drum fixing seat 42, and the water knockout drum assemblies 45 are connected with the corresponding turntable water sprayer assemblies 3 through water spraying hoses 41; the lower end of the water inlet pipe 43 is connected with the water separator fixing seat 42, and the upper end of the water inlet pipe 43 is provided with a rotary joint 44 for guiding quenching liquid. In this embodiment, the water inlet pipe 43 is provided in the middle of the water separator fixing base 42, and each turntable sprinkler assembly 3 is provided around the water inlet pipe 43.
Referring to fig. 2 and 4, the turntable sprinkler assembly 3 includes a support assembly 31 and a body; the supporting component 31 is fixedly arranged on the turntable 11 and is used for fixing the body; the body comprises a connecting plate 32 and water spraying plates 33 arranged at two ends of the connecting plate 32; the connection plate 32 is provided with a pipe joint 34 for introducing the quenching liquid, and opposite sides of the two water spray plates 33 are respectively provided with water spray holes 35 for spraying the quenching liquid.
Referring to fig. 2 and 3, the lower tip assembly 2 includes a workpiece mount 21; the workpiece base 21 is inserted into the corresponding mounting hole of the turntable 11 and is used for stabilizing a workpiece, ensuring the stability of the workpiece during quenching, and the lower end of the workpiece base 21 penetrates out of the turntable 11 and is connected with the roller chain wheels 22, and each roller chain wheel 22 is connected through the roller chain 23. Specifically, a turntable fixing plate 14 is arranged below the turntable 11, a rotary driving device 24 matched with a roller chain 23 is arranged on the turntable fixing plate 14, and a transmission structure is formed by a roller chain wheel and the rotary driving device and is used for driving a workpiece to perform rotary motion. The turntable fixing plate 14 is further provided with a rotary tension wheel assembly 25 for adjusting the tightness of the timing belt.
In the description of the present utility model, a description of the terms "one embodiment," "preferred," "example," "specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model, and a schematic representation of the terms described above in the present specification does not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
From the above description of the structure and principles, it should be understood by those skilled in the art that the present utility model is not limited to the above-described embodiments, but rather that modifications and substitutions using known techniques in the art on the basis of the present utility model fall within the scope of the present utility model, which is defined by the appended claims.
Claims (10)
1. A high beat turntable for induction hardening, comprising a turntable assembly (1), characterized in that: the rotary table water sprayer also comprises a plurality of lower center assemblies (2) and rotary table water sprayer assemblies (3) which are arranged in a one-to-one correspondence manner;
the turntable assembly (1) comprises a turntable (11) and a turntable driving device (12), the turntable driving device (12) is connected with the turntable (11) through a turntable connecting flange (13) and is used for driving the turntable (11) to rotate so as to switch work stations;
the rotary table turntable (11) is provided with a plurality of mounting holes at intervals along the circumferential direction, and the lower center assembly (2) is arranged in the corresponding mounting hole and is used for driving a workpiece to do rotary motion;
the turntable water sprayer assembly (3) is arranged beside the corresponding lower center assembly (2) and is used for cooling and spraying the workpiece.
2. The high beat turntable for induction hardening of claim 1, wherein: the water distribution system further comprises a multi-station water distribution assembly (4), and the multi-station water distribution assembly (4) is respectively connected with each turntable sprinkler assembly (3).
3. The high beat turntable for induction hardening of claim 2, wherein: the multi-station water diversion assembly (4) comprises a water diversion device fixing seat (42) and a water inlet pipe (43); the water separator fixing seat (42) is fixedly arranged on the turntable (11), a plurality of water separator assemblies (45) are arranged on the water separator fixing seat (42), and the water separator assemblies (45) are connected with the corresponding turntable water sprayer assemblies (3) through water spraying hoses (41); the lower end of the water inlet pipe (43) is connected with the water separator fixing seat (42), and a rotary joint (44) for guiding quenching liquid is arranged at the upper end of the water inlet pipe (43).
4. A high beat turntable for induction hardening as defined in claim 3, wherein: the water inlet pipe (43) is arranged in the middle of the water distributor fixing seat (42), and each turntable water sprayer assembly (3) is arranged around the water inlet pipe (43).
5. The high beat turntable for induction hardening of claim 1, wherein: the turntable sprinkler assembly (3) comprises a support assembly (31) and a body; the supporting component (31) is fixedly arranged on the turntable (11) and is used for fixing the body; the body comprises a connecting plate (32) and water spraying plates (33) arranged at two ends of the connecting plate (32); the connecting plate (32) is provided with a pipe joint (34) for introducing quenching liquid, and water spraying holes (35) for spraying the quenching liquid are respectively arranged on the opposite sides of the two water spraying plates (33).
6. The high beat turntable for induction hardening of claim 1, wherein: the lower center assembly (2) comprises a workpiece base (21); the workpiece base (21) is inserted into a corresponding mounting hole of the turntable (11), the lower end of the workpiece base (21) penetrates out of the turntable (11) and then is connected with roller chain wheels (22), and the roller chain wheels (22) are connected through roller chains (23).
7. The high beat turntable for induction hardening of claim 6, wherein: the rotary table is characterized in that a rotary table fixing plate (14) is arranged below the rotary table turntable (11), and a rotary driving device (24) matched with the roller chain (23) is arranged on the rotary table fixing plate (14).
8. The high beat turntable for induction hardening of claim 7, wherein: the rotary table fixing plate (14) is further provided with a rotary tensioning wheel assembly (25) for adjusting tightness of the timing belt.
9. The high beat turntable for induction hardening of claim 1, wherein: the bottom of the turntable (11) is provided with a turntable water blocking cover (16) for protecting the turntable driving device (12) from liquid splashing and avoiding equipment damage.
10. The high beat turntable for induction hardening of claim 1, wherein: the turntable driving device (12) is fixedly arranged on the turntable bottom plate (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322069548.9U CN220300796U (en) | 2023-08-02 | 2023-08-02 | High-beat turntable for induction quenching |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322069548.9U CN220300796U (en) | 2023-08-02 | 2023-08-02 | High-beat turntable for induction quenching |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220300796U true CN220300796U (en) | 2024-01-05 |
Family
ID=89376633
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322069548.9U Active CN220300796U (en) | 2023-08-02 | 2023-08-02 | High-beat turntable for induction quenching |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220300796U (en) |
-
2023
- 2023-08-02 CN CN202322069548.9U patent/CN220300796U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |