CN220300713U

CN220300713U - Energy-efficient fermentation cylinder of stirring

Info

Publication number: CN220300713U
Application number: CN202321617253.4U
Authority: CN
Inventors: 郑明�; 程晓东; 李吉; 彭灿; 胡栋
Original assignee: Mingyang Wuhan Chemical Engineering Co ltd
Current assignee: Mingyang Wuhan Chemical Engineering Co ltd
Priority date: 2023-06-25
Filing date: 2023-06-25
Publication date: 2024-01-05
Anticipated expiration: 2033-06-25

Abstract

The utility model discloses a high-efficiency stirring energy-saving fermentation tank, which comprises a base, wherein the top of the base is provided with a fermentation tank body, one side of the top of the fermentation tank body is provided with a feeding pipe, the middle part of the bottom of the fermentation tank body is provided with a discharging pipe, the middle part of the inner side of the fermentation tank body is provided with a mounting plate, the top of the inner side of the base is provided with a guide plate, and the bottom of the guide plate is provided with a discharging pipe; according to the utility model, through the mutual matching among the stirring rods, the sliding blocks, the annular sliding grooves, the mounting plate, the motor, the inner gear ring, the gear A and the outer gear ring, when the device is used for fermenting and stirring microbial materials, the motor can control the gear A to rotate so as to drive the inner gear ring and the outer gear ring to rotate in opposite directions, so that the two groups of stirring rods at the outer side and the two groups of stirring rods at the inner side can rotate in opposite directions, the stirring turbulence effect on the materials can be improved, and the stirring efficiency on the materials is improved.

Description

Energy-efficient fermentation cylinder of stirring

Technical Field

The utility model relates to the technical field of fermentation tanks, in particular to an efficient stirring energy-saving fermentation tank.

Background

The fermentation tank refers to an industrial device for microbial fermentation, the main body of the fermentation tank is a main cylinder made of stainless steel plates, the structure is strict and reasonable in design and processing, the fermentation tank can resist steam sterilization, has certain operation elasticity, reduces internal accessories as much as possible, has strong material and energy transfer performance, can be regulated to be convenient for cleaning and reducing pollution, and is suitable for production of various products and energy consumption reduction;

the prior patent with the authority bulletin number of CN 211546506U discloses a high-efficiency stirring fermentation tank, which is characterized in that the fermentation tank passes through a fermentation tank body, a feed inlet is arranged on the fermentation tank body, a discharge outlet is arranged below the fermentation tank body, the discharge outlet is connected with a discharge pipe, a valve is arranged on the discharge pipe, a housing is also arranged on the fermentation tank body, and a first driving motor is arranged on the housing, so that the high-efficiency stirring fermentation tank has the advantages of high stirring fermentation efficiency, convenience in movement and the like;

however, the following disadvantages exist in this device:

1. when the microbial materials are fermented and stirred, the stirring efficiency can directly influence the energy consumption of the device, but the stirring turbulence effect of the device on the microorganisms is poor, so that the material mixing speed is low, the stirring efficiency of the device is reduced, and the energy-saving effect is reduced;

2. when the fermentation cylinder is fed, the material is gushed and the feeding pipe is possibly blocked, but the feeding pipe is difficult to dredge automatically in the device, and the dredging is also needed to be carried out manually after the blockage, so that the use convenience of the device is reduced.

Disclosure of Invention

The utility model aims to provide an efficient stirring energy-saving fermentation tank so as to solve the problems in the prior art.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a high-efficient stirring energy-saving fermentation cylinder, includes the base, the top of base is provided with the fermentation cylinder body, one side at fermentation cylinder body top is provided with the inlet pipe, the middle part of fermentation cylinder body bottom is provided with the discharging pipe, the middle part of the internal side of fermentation cylinder is provided with the mounting panel, the inboard top of base is provided with the guide plate, the bottom of guide plate is provided with the unloading pipe, one side at mounting panel top is provided with the motor, annular spout has been seted up to the edge of mounting panel bottom, the inboard sliding connection of annular spout has two sets of sliding blocks, two sets of the bottom of sliding block is provided with the ring gear jointly, the output of motor is provided with the gear A with ring gear engaged with, the bottom cover in the unloading pipe outside is equipped with the outer tooth ring with gear A engaged with, the both sides of outer tooth ring bottom and the both sides of ring gear bottom are provided with the puddler, the top of unloading pipe one side is provided with anti-clogging subassembly.

Preferably, the anti-blocking assembly comprises a mixing rod, a fixed plate, a cam, a hinging rod, a rack, a gear B, an impeller and a movable groove, wherein the movable groove is formed in the top of one side of the discharging pipe, the fixed plate connected with the movable groove is arranged at the top of one side of the fermentation tank body, the impeller is arranged at one end of the inner side of the movable groove in a fixed shaft sleeve manner, one end of the impeller extends to the outer side of the movable groove and is provided with the cam, the hinging rod is sleeved on one side of one end of the cam, the rack is hinged on one side of the hinging rod, the mixing rod is arranged on one side of the bottom of the guide plate, the gear B meshed with the rack is arranged at the bottom of the mixing rod, and the anti-blocking assembly can automatically dredge the feeding pipe.

Preferably, a sliding groove is formed in one end of the top of the fixing plate, and a sliding block matched with the sliding groove is arranged at the bottom of the rack to guide the rack.

Preferably, a feeding funnel is arranged at the top of the feeding pipe, so that the feeding of the device is facilitated.

Preferably, an electromagnetic valve is arranged on one side of the inner side of the discharging pipe, and the electromagnetic valve can control the opening and closing of the discharging pipe.

Preferably, the top of base one side is provided with the limiting plate, and the limiting plate cover establish with the outside of hybrid rod, and the limiting plate can lead the hybrid rod.

Compared with the prior art, the utility model has the beneficial effects that: the high-efficiency stirring energy-saving fermentation tank;

1. through the mutual matching among the stirring rods, the sliding blocks, the annular sliding grooves, the mounting plate, the motor, the inner gear ring, the gear A and the outer gear ring, when the device is used for fermenting and stirring microbial materials, the motor can control the gear A to rotate so as to drive the inner gear ring and the outer gear ring to rotate in opposite directions, so that the two outer stirring rods and the two inner stirring rods can rotate in opposite directions, the stirring turbulent flow effect on the materials can be improved, the stirring efficiency on the materials is improved, the material stirring time is saved, and the energy consumption is reduced;

2. through mutually supporting between hybrid rod, fixed plate, cam, articulated rod, rack, gear B, impeller and the movable groove for when the material falls in the unloading pipe, the usable material falls impact force and drives the impeller rotation, reciprocating motion about the control rack makes hybrid rod reciprocating rotation in the inlet pipe, stirs in advance the inlet pipe feeding, and can prevent that the material from surging and blocking up the inlet pipe down when feeding, has realized the mediation to the inlet pipe under the circumstances of outer consumption driving force, has promoted the mediation convenience of inlet pipe, has strengthened the energy-conserving effect of device.

Drawings

FIG. 1 is a perspective view of the present utility model;

FIG. 2 is a front cross-sectional view of the present utility model;

FIG. 3 is a first top cross-sectional view of the present utility model;

fig. 4 is a second top cross-sectional view of the present utility model.

In the figure: 1. a base; 2. a discharge pipe; 3. a fermentation tank body; 4. a stirring rod; 5. a sliding block; 6. an annular chute; 7. a mounting plate; 8. discharging pipes; 9. a deflector; 10. a feed pipe; 11. a mixing rod; 12. a fixing plate; 13. a motor; 14. an inner gear ring; 15. a gear A; 16. an outer toothed ring; 17. a cam; 18. a hinge rod; 19. a rack; 20. a gear B; 21. an impeller; 22. a movable groove.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-4, embodiments of the present utility model are provided: the utility model provides a high-efficient stirring energy-saving fermentation cylinder, including base 1, the top of base 1 is provided with fermentation cylinder 3, one side at fermentation cylinder 3 top is provided with inlet pipe 10, the middle part of fermentation cylinder 3 bottom is provided with discharging pipe 2, the inside middle part of fermentation cylinder 3 is provided with mounting panel 7, the inside top of base 1 is provided with guide plate 9, the bottom of guide plate 9 is provided with unloading pipe 8, one side at mounting panel 7 top is provided with motor 13, annular spout 6 has been seted up to the edge of mounting panel 7 bottom, the inboard sliding connection of annular spout 6 has two sets of sliding blocks 5, the bottom of two sets of sliding blocks 5 is provided with ring gear 14 jointly, the output of motor 13 is provided with the gear A15 with ring gear 14 engaged with, the bottom cover in the unloading pipe 8 outside is equipped with the outer ring gear 16 with engaged with gear A15, both sides and the both sides of ring gear 14 bottom are provided with puddler 4, the top of unloading pipe 8 one side is provided with anti-clogging subassembly.

Further, anti-blocking assembly includes mixing rod 11, fixed plate 12, cam 17, articulated rod 18, rack 19, gear B20, impeller 21 and movable groove 22, the top of unloading pipe 8 one side is provided with movable groove 22, the top of fermentation cylinder body 3 one side is provided with fixed plate 12 that is connected with movable groove 22, the inboard one end in movable groove 22 is decided the axle sleeve and is equipped with impeller 21, the one end of impeller 21 extends to the outside in movable groove 22 and is provided with cam 17, one side cover of cam 17 one end is equipped with articulated rod 18, one side of articulated rod 18 articulates there is rack 19, one side mixing rod 11 of guide plate 9 bottom, the bottom of mixing rod 11 is provided with the gear B20 with rack 19 engaged with, anti-blocking assembly can dredge inlet pipe 10 voluntarily, when the material feeding, the whereabouts impact force of usable material drives mixing rod 11 autogiration and carries out the pre-stirring to the material and dredge, energy-conserving effect is better.

Further, a sliding groove is formed in one end of the top of the fixed plate 12, a sliding block matched with the sliding groove is arranged at the bottom of the rack 19, the rack 19 can be guided, and when the hinging rod 18 drives the rack 19 to move, the rack can slide along the sliding groove.

Further, the top of the feed pipe 10 is provided with a feed hopper, which is convenient for feeding the device, and when the device feeds, materials can be added through the feed hopper.

Further, one side of the inner side of the discharging pipe 2 is provided with an electromagnetic valve, the electromagnetic valve can control the opening and closing of the discharging pipe 2, the discharging pipe 2 can be opened when materials are discharged, and the discharging pipe 2 can be closed when materials are fermented and stirred.

Further, the top of base 1 one side is provided with the limiting plate, and the limiting plate cover establish with the outside of mixing rod 11, and the limiting plate can lead mixing rod 11.

Working principle: when the microorganism is fermented, the microorganism can be added into the feed pipe 10 from the feed hopper, the material falls onto the guide plate 9, the material can be guided into the blanking pipe 8 through the guide plate 9, when the material falls in the blanking pipe 8, the impeller 21 can be driven to rotate by utilizing the falling impact force of the material, then the impeller 21 drives the cam 17, the rack 19 can be driven to reciprocate left and right by the connection of the hinging rod 18, then the rack 19 drives the meshed gear B20, the mixing rod 11 can be driven to reciprocate, the feed in the feed pipe 10 is pre-stirred, and the feed pipe 10 can be prevented from being blocked when the material is fed;

after the material falls into the bottom of the base 1 through the water conservancy diversion of unloading pipe 8, can start motor 13 operation, can drive gear A15 through motor 13 and rotate, then can drive ring gear 14 and ring gear 16 rotation simultaneously through gear A15 to the rotation direction is opposite, makes two sets of puddlers 4 in the outside and two sets of puddlers 4 in the inboard can rotate towards opposite direction, has promoted the stirring vortex effect to the material, and then has promoted the stirring efficiency to the material.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "head," "tail," and the like are used as an orientation or positional relationship based on that shown in the drawings, merely to facilitate description of the utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the utility model. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "connected" and "connected" are to be construed broadly, and may be either a fixed connection or a removable connection, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Claims

1. The utility model provides a high-efficient stirring energy-saving fermentation cylinder, includes base (1), its characterized in that: the top of base (1) is provided with fermentation cylinder body (3), one side at fermentation cylinder body (3) top is provided with inlet pipe (10), the middle part of fermentation cylinder body (3) bottom is provided with discharging pipe (2), the inboard middle part of fermentation cylinder body (3) is provided with mounting panel (7), the inboard top of base (1) is provided with guide plate (9), the bottom of guide plate (9) is provided with unloading pipe (8), one side at mounting panel (7) top is provided with motor (13), annular spout (6) have been seted up to the edge at mounting panel (7) bottom, the inboard sliding connection of annular spout (6) has two sets of sliding blocks (5), and two sets of the bottom of sliding block (5) is provided with ring gear (14) jointly, the output of motor (13) is provided with gear A (15) with ring gear (14) meshing, the bottom cover in the outside of unloading pipe (8) is equipped with outer tooth ring (16) with gear A (15) meshing, ring gear (16) bottom and ring gear (14)'s inboard both sides sliding connection have two sets of sliding blocks (4), stirring plug (8) are provided with one side of stirring rod (8).

2. The efficient and energy-saving stirred tank fermentor of claim 1, wherein: anti-blocking assembly includes hybrid pole (11), fixed plate (12), cam (17), articulated pole (18), rack (19), gear B (20), impeller (21) and movable groove (22), the top of unloading pipe (8) one side is provided with movable groove (22), the top of fermentation cylinder body (3) one side is provided with fixed plate (12) that are connected with movable groove (22), the inboard one end fixed shaft cover of movable groove (22) is equipped with impeller (21), the one end of impeller (21) extends to the outside of movable groove (22) and is provided with cam (17), one side cover of cam (17) one end is equipped with articulated pole (18), one side of articulated pole (18) articulates there is rack (19), one side hybrid pole (11) of guide plate (9) bottom, the bottom of hybrid pole (11) is provided with gear B (20) with rack (19) looks meshing.

3. The efficient and energy-saving stirred tank fermentor of claim 2, wherein: a sliding groove is formed in one end of the top of the fixed plate (12), and a sliding block matched with the sliding groove is arranged at the bottom of the rack (19).

4. The efficient and energy-saving stirred tank fermentor of claim 1, wherein: the top of the feeding pipe (10) is provided with a feeding funnel.

5. The efficient and energy-saving stirred tank fermentor of claim 1, wherein: an electromagnetic valve is arranged on one side of the inner side of the discharging pipe (2).

6. The efficient and energy-saving stirred tank fermentor of claim 1, wherein: the top of one side of the base (1) is provided with a limiting plate, and the limiting plate is sleeved outside the mixing rod (11).