CN220288258U - Kiln with detection mechanism - Google Patents
Kiln with detection mechanism Download PDFInfo
- Publication number
- CN220288258U CN220288258U CN202321608435.5U CN202321608435U CN220288258U CN 220288258 U CN220288258 U CN 220288258U CN 202321608435 U CN202321608435 U CN 202321608435U CN 220288258 U CN220288258 U CN 220288258U
- Authority
- CN
- China
- Prior art keywords
- kiln
- air
- detection mechanism
- pipe
- gas collecting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 230000007246 mechanism Effects 0.000 title claims abstract description 58
- 238000001514 detection method Methods 0.000 title claims abstract description 29
- 238000001816 cooling Methods 0.000 claims abstract description 60
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 55
- 239000007789 gas Substances 0.000 claims abstract description 42
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 37
- 239000003546 flue gas Substances 0.000 claims abstract description 37
- 238000003860 storage Methods 0.000 claims description 18
- 239000000779 smoke Substances 0.000 abstract description 11
- 239000002912 waste gas Substances 0.000 abstract description 8
- 239000003517 fume Substances 0.000 abstract 1
- 238000007599 discharging Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005057 refrigeration Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The utility model discloses a kiln with a detection mechanism, wherein one side of the top of the kiln is provided with a smoke discharge mechanism, the other side of the top of the kiln is provided with a smoke detection mechanism, the smoke detection mechanism comprises a gas collecting hood, the gas collecting hood is positioned at the top of the inner side of the kiln, the gas collecting hood is connected with a first exhaust fan through a first conveying pipe, the gas outlet end of the first exhaust fan is connected with a cooling pipe through a second conveying pipe, the cooling pipe is positioned in a water tank, the other end of the cooling pipe is connected with a gas collecting box, a smoke monitor is arranged in the gas collecting box, and the smoke monitor is connected with a data transmitter arranged on the outer side of the gas collecting box. This kiln with detection mechanism, this device is for solving the inside unable problem that detects its waste gas of kiln, through being provided with flue gas detection mechanism at the fume exhaust mechanism opposite side, opens first air exhauster, and the inside flue gas of kiln loops through gas collecting channel, first conveyer pipe, cooling tube and finally gets into the gas collecting channel inside and collect.
Description
Technical Field
The utility model relates to the technical field of kilns, in particular to a kiln with a detection mechanism.
Background
Kiln or furnace refers to a furnace for firing ceramic ware and sculptures or fusing enamel to the surface of metal ware, is generally built from bricks and stones, can be made into various sizes according to the needs, and can be operated by using combustible gas, oil or electricity.
According to the search, a glass kiln such as a publication No. CN209368105U in the prior art is found, wherein two sides of the kiln are respectively provided with a feed channel and a discharge port; a smoke exhaust pipe is arranged above the kiln, a first exhaust fan is arranged on the smoke exhaust pipe and then connected with an exhaust gas pipeline, the exhaust gas pipeline spirally surrounds the outside of the feeding channel, and an exhaust gas treatment device and a second exhaust fan are sequentially arranged at the outlet end of the exhaust gas pipeline; the middle part of the kiln is provided with a burner, and a heat insulation sleeve is arranged outside the burner. The utility model has the advantages of energy consumption saving, high production efficiency, convenient cleaning and the like.
The kiln has the advantages of saving energy consumption, high production efficiency, convenient cleaning and the like, but the waste gas detection mechanism is slightly arranged in the kiln, the waste gas of the glass kiln is a fundamental basis for showing whether the kiln burns sufficiently, the wind-fire ratio can be effectively judged according to the components of the waste gas, the technological condition in the kiln is adjusted, and meanwhile, the optimal fuel utilization scheme can be determined according to the components, so that the aims of reducing the energy consumption and improving the yield are fulfilled, and therefore, the kiln with the detection mechanism is provided to solve the problems.
Disclosure of Invention
The utility model aims to provide a kiln with a detection mechanism, which solves the problem that the interior of the kiln proposed in the background art cannot detect waste gas.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a kiln with detection mechanism, includes the kiln, the kiln both sides are equipped with feed channel and discharge gate respectively, flue gas exhaust mechanism opposite side is provided with flue gas detection mechanism is installed to kiln top one side, flue gas detection mechanism includes the gas collecting channel, and the gas collecting channel is located kiln inboard top, the gas collecting channel is connected with first air exhauster through first conveyer pipe, and first air exhauster air outlet end is connected with the cooling tube through the second conveyer pipe, the cooling tube is located inside the water tank, and the cooling tube other end is connected with the gas collecting channel, gas collecting channel internally mounted has the flue gas monitor, and the flue gas monitor is connected with the data transmission ware that the gas collecting channel outside set up.
Preferably, the cooling pipe is an S-shaped cooling pipe.
Through the technical scheme: the moving distance of the smoke is increased.
Preferably, the water tank below is linked together with the storage water tank through the water pump, and the water pump is connected with the temperature sensing mechanism induction that the water tank inner wall set up, the storage water tank top is linked together with the water tank top through the runner pipe.
Through the technical scheme: the water in the water tank is convenient to replace.
Preferably, the air cooling radiating fins are arranged on the outer side of the water storage tank, the water storage tank is located inside the hollow protection cover, and an air cooling mechanism is arranged on one side inside the hollow protection cover.
Through the technical scheme: the water cooling in the water storage tank is quickened.
Preferably, the air cooling mechanism comprises an air cooling box, a refrigerator is arranged in the air cooling box, a refrigerating pipe is communicated with the top of the refrigerator, an air inlet of the air cooling box is communicated with the blower through an air inlet pipe, and an air outlet of the air cooling box is connected with an air homogenizing mechanism.
Through the technical scheme: accelerating water cooling in water storage tank
Preferably, the air homogenizing mechanism comprises an air homogenizing plate, one side of the air homogenizing plate is connected with the air outlet of the air cooling box, and a plurality of groups of air outlets are arranged on the other side of the air homogenizing plate.
Through the technical scheme: so that the cold air distribution is more uniform.
Compared with the prior art, the utility model has the beneficial effects that: this kiln with detection mechanism, this device is for solving the inside unable problem that detects its waste gas of kiln, through being provided with flue gas detection mechanism at the flue gas exhaust mechanism opposite side, when needs are examined kiln flue gas, open first air exhauster, under the effect of first air exhauster, the inside flue gas of kiln loops through the gas-collecting channel, first conveyer pipe, the final collection of getting into the gas-collecting channel inside of cooling tube, make the flue gas monitor detect the flue gas, the cooling tube is immersed in cold water, so can obtain quick cooling when the flue gas passes through the cooling tube, prevent that flue gas temperature from too high from causing the damage to the flue gas monitor.
Drawings
FIG. 1 is a schematic diagram of the overall front cross-sectional structure of the present utility model;
FIG. 2 is a schematic diagram of the internal structure of the hollow shield of the present utility model;
FIG. 3 is a schematic diagram of an air cooling mechanism according to the present utility model;
fig. 4 is a schematic structural diagram of the air homogenizing mechanism of the present utility model.
In the figure: 1. a kiln; 101. a discharge port; 2. a feed channel; 3. a smoke exhaust mechanism; 4. a smoke detection mechanism; 401. a gas collecting hood; 402. a first delivery tube; 403. a first exhaust fan; 404. a cooling pipe; 405. a water tank; 4051. a water pump; 4052. a water storage tank; 4053. a temperature sensing mechanism; 4054. air-cooled heat sink; 4055. hollow protective cover; 406. a gas collection box; 407. a smoke monitor; 408. a data transmitter; 409. an air cooling mechanism; 4091. an air cooling box; 4092. a refrigerator; 4093. a refrigeration tube; 4094. a blower; 4095. a wind homogenizing mechanism; 4096. a wind homogenizing plate; 4097. and an air outlet.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present utility model provides a technical solution: a kiln with a detection mechanism, according to fig. 1, comprising a kiln 1.
In a further embodiment, two sides of the kiln 1 are respectively provided with a feeding channel 2 and a discharging hole 101, the feeding channel 2 is arranged at a position on one side of the kiln 1, the discharging hole 101 is arranged at a position on the other side of the kiln 1, which is close to the bottom, a conveyor belt or a spiral feeding device is arranged in the feeding channel 2, a flue gas discharging mechanism 3 is arranged above the kiln 1, the flue gas discharging mechanism 3 comprises a flue gas discharging pipe, a second exhaust fan is arranged on the flue gas discharging pipe, the exhaust fan is connected with an exhaust gas pipeline, a spiral ring of the exhaust gas pipeline is sleeved on the outer surface of the feeding channel 2, so that the batch is fully heated by utilizing the waste heat of the waste gas, and an exhaust gas treatment device and the second exhaust fan are sequentially arranged at the outlet end of the exhaust gas pipeline, so that the waste gas is filtered by the exhaust gas treatment device firstly and then discharged to the atmosphere under the action of a third exhaust fan; the middle part of the kiln 1 is provided with a burner, and a heat insulation sleeve is arranged outside the burner.
According to fig. 1-4, the kiln 1 is provided with a flue gas detection mechanism 4 at the top.
Specifically, the flue gas detection mechanism 4 includes the gas collecting channel 401, and the gas collecting channel 401 is located kiln 1 inboard top, and the gas collecting channel 401 is connected with first air exhauster 403 through first conveyer pipe 402, and first air exhauster 403 end of giving vent to anger is connected with cooling pipe 404 through the second conveyer pipe, and cooling pipe 404 is located inside the water tank 405, and the cooling pipe 404 other end is connected with gas collection box 406, and gas collection box 406 internally mounted has flue gas monitor 407, and flue gas monitor 407 is connected with the data transmission ware 408 that the gas collection box 406 outside set up.
In a further embodiment, the cooling tube 404 is an S-shaped cooling tube, which can increase the moving distance of the flue gas, thereby cooling the flue gas more fully.
Specifically, the lower part of the water tank 405 is communicated with the water tank 4052 through a water pump 4051, the water pump 4051 is connected with a temperature sensing mechanism 4053 arranged on the inner wall of the water tank 405 in a sensing way, and the upper part of the water tank 4052 is communicated with the upper part of the water tank 405 through a runner pipe.
Specifically, an air cooling fin 4054 is disposed on the outer side of the water storage tank 4052, the water storage tank 4052 is located inside the hollow protection cover 4055, and an air cooling mechanism 409 is installed on one side inside the hollow protection cover 4055.
In a further embodiment, the air cooling mechanism 409 includes an air cooling box 4091, a refrigerator 4092 is disposed inside the air cooling box 4091, a refrigeration pipe 4093 is communicated with the top of the refrigerator 4092, an air inlet of the air cooling box 4091 is communicated with the blower 4094 through an air inlet pipe, and an air outlet of the air cooling box 4091 is connected with a uniform air mechanism 4095.
In a further embodiment, the air homogenizing mechanism 4095 includes an air homogenizing plate 4096, one side of the air homogenizing plate 4096 is connected with the air outlet of the air cooling box 4091, and a plurality of groups of air outlets 4097 are installed on the other side.
When the solution in the water storage tank 4052 needs to be cooled, the refrigerator 4092 is started, the refrigerator 4092 refrigerates the interior of the air cooling box 4091 through the refrigerating pipe 4093, then the blower 4094 is started, cold air enters the air homogenizing plate 4096 under the action of the blower 4094 and finally is sprayed out from the air outlet 4097, and the air cooling radiating fins 4054 on the outer side of the water storage tank 4052 are cooled, so that the water storage tank 4052 and the temperature of the solution in the water storage tank are driven to be reduced.
When the device is used, the first exhaust fan 403 is started, under the action of the first exhaust fan 403, flue gas in the kiln 1 sequentially passes through the gas collecting hood 401, the first conveying pipe 402 and the cooling pipe 404 and finally enters the gas collecting box 406 to be collected, so that the flue gas monitor 407 detects the flue gas and transmits detection data to the outside through the data transmitter 408, the cooling pipe 404 is immersed in cold water, so that the flue gas can be quickly cooled when passing through the cooling pipe 404, the flue gas is prevented from being damaged by overhigh temperature, when the temperature of cooling water in the water tank 405 is increased due to the cooling of high-temperature flue gas, when the cooling water reaches the temperature set by the temperature sensing mechanism 4053, the temperature sensing mechanism 4053 transmits a signal to the water pump 4051, the water pump 4051 is started to suck water in the water tank 4052, and the cooled water in the water tank 4052 flows into the water tank 405 again through the flow pipe under the action of water level difference.
The terms "center," "longitudinal," "transverse," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used for descriptive simplicity and convenience only and not as an indication or implying that the apparatus or element being referred to must have a particular orientation, be constructed and operated for a particular orientation, based on the orientation or positional relationship illustrated in the drawings, and thus should not be construed as limiting the scope of the present utility model.
Although the present utility model has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present utility model.
Claims (6)
1. The utility model provides a kiln with detection mechanism, includes kiln (1), kiln (1) both sides are equipped with feed channel (2) and discharge gate (101) respectively, flue gas discharge mechanism (3) opposite side is provided with flue gas detection mechanism (4), its characterized in that are installed to kiln (1) top one side: the flue gas detection mechanism (4) comprises a gas collecting hood (401), the gas collecting hood (401) is located at the top of the inner side of the kiln (1), the gas collecting hood (401) is connected with a first exhaust fan (403) through a first conveying pipe (402), the gas outlet end of the first exhaust fan (403) is connected with a cooling pipe (404) through a second conveying pipe, the cooling pipe (404) is located inside a water tank (405), the other end of the cooling pipe (404) is connected with a gas collecting box (406), a flue gas monitor (407) is mounted inside the gas collecting box (406), and the flue gas monitor (407) is connected with a data transmitter (408) arranged outside the gas collecting box (406).
2. A kiln with a detection mechanism according to claim 1, characterized in that: the cooling pipe (404) is an S-shaped cooling pipeline.
3. A kiln with a detection mechanism according to claim 1, characterized in that: the water tank (405) below is linked together with storage water tank (4052) through water pump (4051), and water pump (4051) are connected with temperature-sensing mechanism (4053) that the inner wall of water tank (405) set up in the response, storage water tank (4052) top is linked together with storage water tank (405) top through the runner pipe.
4. A kiln with a detection mechanism according to claim 3, characterized in that: the air cooling radiating fins (4054) are arranged on the outer side of the water storage tank (4052), the water storage tank (4052) is located inside the hollow protection cover (4055), and an air cooling mechanism (409) is arranged on one side inside the hollow protection cover (4055).
5. A kiln with a detection mechanism according to claim 4, wherein: the air cooling mechanism (409) comprises an air cooling box (4091), a refrigerator (4092) is arranged inside the air cooling box (4091), a refrigerating pipe (4093) is communicated with the top of the refrigerator (4092), an air inlet of the air cooling box (4091) is communicated with a blower (4094) through an air inlet pipe, and an air outlet of the air cooling box (4091) is connected with an air homogenizing mechanism (4095).
6. A kiln with a detection mechanism according to claim 5, characterized in that: the air homogenizing mechanism (4095) comprises an air homogenizing plate (4096), one side of the air homogenizing plate (4096) is connected with an air outlet of the air cooling box (4091), and a plurality of groups of air outlets (4097) are arranged on the other side of the air homogenizing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321608435.5U CN220288258U (en) | 2023-06-25 | 2023-06-25 | Kiln with detection mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321608435.5U CN220288258U (en) | 2023-06-25 | 2023-06-25 | Kiln with detection mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220288258U true CN220288258U (en) | 2024-01-02 |
Family
ID=89334876
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321608435.5U Active CN220288258U (en) | 2023-06-25 | 2023-06-25 | Kiln with detection mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220288258U (en) |
-
2023
- 2023-06-25 CN CN202321608435.5U patent/CN220288258U/en active Active
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| GR01 | Patent grant |