CN220279951U - Prefabricated wallboard casting mould - Google Patents

Prefabricated wallboard casting mould Download PDF

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Publication number
CN220279951U
CN220279951U CN202321722240.3U CN202321722240U CN220279951U CN 220279951 U CN220279951 U CN 220279951U CN 202321722240 U CN202321722240 U CN 202321722240U CN 220279951 U CN220279951 U CN 220279951U
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China
Prior art keywords
linear driving
driving mechanism
threaded rod
servo motor
rotating frame
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CN202321722240.3U
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Chinese (zh)
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贾干春
王沂融
唐维前
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Jiangsu Qianhe Prefabricated Construction Technology Co ltd
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Jiangsu Qianhe Prefabricated Construction Technology Co ltd
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Abstract

The utility model relates to the technical field of processing dies, in particular to a prefabricated wallboard casting die which comprises a base; two side plates are arranged on the base side by side, and conveying belt mechanisms are arranged on opposite side surfaces of the two side plates; the rectangular frame is fixedly provided with a mounting bracket, the mounting bracket is provided with a linear driving mechanism A, an output shaft of the linear driving mechanism A is fixedly provided with a lifting plate, the bottom end of the lifting plate is provided with a rotating frame in a sliding manner along the longitudinal direction, the rotating frame is provided with a sliding block A in a sliding manner along the transverse direction, the rotating frame is provided with a vibrator main body, and the vibrator main body is connected with a vibrating rod. According to the utility model, automatic unloading work can be realized after single pouring operation is finished, the pouring efficiency is high, the vibrating rod can be driven to move in two dimensions under the cooperation of the power component A and the power component B, each position of concrete can be tapped, manual operation is replaced, and the production quality of products is improved.

Description

Prefabricated wallboard casting mould
Technical Field
The utility model relates to the technical field of processing dies, in particular to a prefabricated wallboard casting die.
Background
The conventional building construction adopts a method of casting concrete on site, the site construction of an outer wall system generally needs to go through the procedures of formwork supporting, steel bar distribution, concrete pouring, formwork removing and the like, and then a series of complicated works such as outer wall moisture-preserving heat-insulating layer construction, outer decorative layer construction, inner decoration construction and the like are carried out; the construction mode has long period, large manpower requirement, serious material waste and much construction waste. In order to shorten the construction period, the prior wallboard is often prepared in advance.
The Chinese patent with the authorized bulletin number of CN216634801U discloses a prefabricated wallboard casting mould, which comprises a bottom plate, wherein the bottom plate is provided with mould frames which are connected through four connecting mechanisms, two opposite sides of the mould frames are provided with inner ejection mechanisms, and the other opposite sides of the mould frames are provided with adjusting mechanisms; the mold frame and the bottom plate form a pouring model; the inner ejection mechanism and the adjusting mechanism are used for assembling the die frame; the mould frame includes a pair of rectangular side form board, and the both ends of rectangular side form board all are equipped with interior board that wears to wear in the both ends of side form end plate, and the both ends of rectangular side form board are equipped with the side form end plate, and interior board that wears to wear in the both ends of side form end plate.
The following technical drawbacks remain in the above-mentioned published patents: after pouring is completed, the pouring device needs to be manually unloaded, is complex in operation, affects production efficiency, has no vibration structure, is easy to generate bubbles in pouring raw materials, and further can reduce production quality of products.
Disclosure of Invention
The utility model aims at solving the technical problems in the background art and provides a prefabricated wallboard casting mold.
The technical scheme of the utility model is as follows: a prefabricated wall panel casting mold comprising a base; two side plates are arranged on the base side by side, conveying belt mechanisms are arranged on opposite side surfaces of the two side plates, a plurality of pouring bottom plates are erected between the two conveying belt mechanisms, a supporting plate is fixed between the two side plates, a linear driving mechanism C is arranged on the supporting plate, and a supporting plate is fixedly arranged on an output shaft of the linear driving mechanism C; a rectangular frame is fixedly arranged between the top ends of the two side plates, transverse templates are arranged on the front side and the rear side above the rectangular frame, longitudinal templates are arranged on the left side and the right side above the rectangular frame, a linear driving mechanism B is arranged on the periphery of the rectangular frame, and the two transverse templates and the two longitudinal templates are respectively connected with output shafts of the linear driving mechanisms B on the corresponding sides; the rectangular frame is fixedly provided with a mounting bracket, the mounting bracket is provided with a linear driving mechanism A, an output shaft of the linear driving mechanism A is fixedly provided with a lifting plate, the bottom end of the lifting plate is provided with a rotating frame in a longitudinally sliding manner, the lifting plate is provided with a power component A for driving the rotating frame to move, the rotating frame is provided with a sliding block A in a transversely sliding manner, the rotating frame is provided with a power component B for driving the sliding block A to move, the rotating frame is provided with a vibrator main body, the vibrator main body is connected with a vibrating rod, and the vibrating rod is fixed at the bottom end of the sliding block A.
Preferably, sealing gaskets are fixed at both ends of the transverse template, and sealing rubber strips are fixed at the bottom ends of the transverse template and the longitudinal template.
Preferably, the power component A comprises a servo motor B and a threaded rod B, two rotating seats are arranged on the left side and the right side of the lifting plate side by side, a guide sliding rod is connected between the two rotating seats on one side, the threaded rod B is rotatably installed between the two rotating seats on the other side, the servo motor B is installed at the bottom end of the lifting plate, the output shaft of the servo motor B is connected with the threaded rod B, sliding blocks B are fixed at the two ends of the rotating frame, the sliding blocks B on one side are slidably installed on the guide sliding rod, and the sliding blocks B on the other side are in threaded connection with the threaded rod B.
Preferably, the power assembly B comprises a servo motor A and a threaded rod A, the threaded rod A is rotatably arranged on the rotating frame, the sliding block A is in threaded connection with the threaded rod A, and the servo motor A is arranged at the end part of the rotating frame and the output shaft of the servo motor A is connected with the threaded rod A.
Preferably, pressure sensors A are arranged at two ends of the rotating frame; and the two rotating seats at one side are provided with pressure sensors B.
Preferably, the side plate is provided with a controller, and the controller is electrically connected with the linear driving mechanism A, the conveying belt mechanism, the linear driving mechanism B, the servo motor A, the vibrator main body, the servo motor B, the pressure sensor A, the pressure sensor B and the linear driving mechanism C.
Preferably, a plurality of universal wheels are installed at the bottom end of the base.
Preferably, the rotating frame is provided with a sliding hole, and the vibrator main body is fixedly arranged on the sliding block A through the sliding hole.
Compared with the prior art, the technical scheme provided by the utility model has the following beneficial technical effects: the pouring bottom plate is erected between two conveying belt mechanisms, when the pouring bottom plate moves to the position right below the rectangular frame, the linear driving mechanism C drives the pouring bottom plate to move upwards until the pouring bottom plate is abutted against sealing rubber strips at the bottom ends of the transverse templates and the longitudinal templates, then pouring work can be started, in the pouring process, the vibration rod is driven to move downwards until the vibration rod is inserted into concrete by the aid of the arranged linear driving mechanism A, the vibration rod can be driven to move in two dimensions by the aid of the arranged power assembly A and the power assembly B, accordingly, concrete can be vibrated to be compacted, bubbles are reduced, after the concrete is coagulated, the transverse templates and the longitudinal templates are driven to move and are separated from a formed wallboard by the aid of the arranged linear driving mechanisms C, and the pouring bottom plate is driven to move downwards by the aid of the arranged linear driving mechanisms C; in conclusion, the automatic unloading work can be realized after the single pouring operation is finished, the pouring efficiency is high, the vibrating rod can be driven to move in two dimensions under the cooperation of the power component A and the power component B, the positions of concrete can be tapped, manual operation is replaced, the production quality of products is improved, and the practicability is high.
Drawings
Fig. 1-3 are all schematic structural views of the present utility model.
Fig. 4 is a schematic structural view of the bottom end of the lifting plate in the present utility model.
Reference numerals: 1. a base; 2. a side plate; 3. a rectangular frame; 4. a lifting plate; 5. a mounting bracket; 6. a linear driving mechanism A; 7. a controller; 8. a universal wheel; 91. a transverse template; 92. a longitudinal template; 10. a conveyor belt mechanism; 11. a linear driving mechanism B; 12. a rotating frame; 121. a slide hole; 131. a servo motor A; 132. a threaded rod A; 14. a vibrator body; 15. a vibrating bar; 16. a sliding block A; 171. a servo motor B; 172. a threaded rod B; 18. a guide slide bar; 19. a sliding block B; 20. a pressure sensor A; 21. a pressure sensor B; 22. a sealing rubber strip; 23. a sealing gasket; 24. pouring a bottom plate; 25. a support plate; 26. a supporting plate; 27. a linear driving mechanism C; 28. and a rotating seat.
Detailed Description
As shown in fig. 1-4, the prefabricated wallboard casting mold provided by the utility model comprises a base 1; two side plates 2 are arranged on the base 1 side by side, conveyor belt mechanisms 10 are arranged on opposite side surfaces of the two side plates 2, a plurality of pouring bottom plates 24 are erected between the two conveyor belt mechanisms 10, a supporting plate 25 is fixed between the two side plates 2, a linear driving mechanism C27 is arranged on the supporting plate 25, and a supporting plate 26 is fixedly arranged on an output shaft of the linear driving mechanism C27; a rectangular frame 3 is fixedly arranged between the top ends of the two side plates 2, transverse templates 91 are arranged on the front side and the rear side above the rectangular frame 3, longitudinal templates 92 are arranged on the left side and the right side above the rectangular frame 3, a linear driving mechanism B11 is arranged on the periphery of the rectangular frame 3, and the two transverse templates 91 and the two longitudinal templates 92 are respectively connected with output shafts of the linear driving mechanisms B11 on the corresponding sides; the rectangular frame 3 is fixedly provided with a mounting bracket 5, the mounting bracket 5 is provided with a linear driving mechanism A6, an output shaft of the linear driving mechanism A6 is fixedly provided with a lifting plate 4, the bottom end of the lifting plate 4 is provided with a rotating frame 12 in a longitudinally sliding manner, the lifting plate 4 is provided with a power component A for driving the rotating frame 12 to move, the rotating frame 12 is provided with a sliding block A16 in a transversely sliding manner, the rotating frame 12 is provided with a power component B for driving the sliding block A16 to move, the rotating frame 12 is provided with a vibrator main body 14, the vibrator main body 14 is connected with a vibrating rod 15, and the vibrating rod 15 is fixed at the bottom end of the sliding block A16.
Sealing gaskets 23 are fixed at two ends of the transverse template 91, and sealing rubber strips 22 are fixed at the bottom ends of the transverse template 91 and the longitudinal template 92.
The power assembly A comprises a servo motor B171 and a threaded rod B172, two rotating seats 28 are arranged side by side on the left side and the right side of the lifting plate 4, a guide sliding rod 18 is connected between the two rotating seats 28 on one side, the threaded rod B172 is rotatably arranged between the two rotating seats 28 on the other side, the servo motor B171 is arranged at the bottom end of the lifting plate 4, an output shaft of the servo motor B171 is connected with the threaded rod B172, sliding blocks B19 are fixed at two ends of the rotating frame 12, the sliding blocks B19 on one side are slidably arranged on the guide sliding rod 18, and the sliding blocks B19 on the other side are in threaded connection with the threaded rod B172.
The power assembly B comprises a servo motor A131 and a threaded rod A132, the threaded rod A132 is rotatably arranged on the rotating frame 12, the sliding block A16 is in threaded connection with the threaded rod A132, the servo motor A131 is arranged at the end part of the rotating frame 12, and an output shaft of the servo motor A131 is connected with the threaded rod A132.
The two ends of the rotating frame 12 are respectively provided with a pressure sensor A20, when the sliding block A16 contacts the pressure sensor A20, the pressure sensor A20 feeds back signals to the controller 7, and the controller 7 controls and adjusts the rotating direction of the rotating shaft of the servo motor A131, so that the sliding block A16 can reciprocate; the pressure sensors B21 are mounted on both the rotary seats 28 on one side, and the pressure sensors B21 are provided to realize the reciprocating movement of the rotary frame 12.
The side plate 2 is provided with a controller 7, and the controller 7 is electrically connected with the linear driving mechanism A6, the conveyor belt mechanism 10, the linear driving mechanism B11, the servo motor a131, the vibrator body 14, the servo motor B171, the pressure sensor a20, the pressure sensor B21 and the linear driving mechanism C27.
A plurality of universal wheels 8 are arranged at the bottom end of the base 1.
The turret 12 is provided with a slide hole 121, and the vibrator body 14 is fixedly mounted on the slider a16 through the slide hole 121.
The working principle of the utility model is as follows: before a wallboard is poured, erecting a pouring bottom plate between two conveying belt mechanisms 10, when the pouring bottom plate 24 moves to the position right below a rectangular frame 3, driving the pouring bottom plate 24 to move upwards by a linear driving mechanism C27 until the pouring bottom plate 24 is abutted against sealing rubber strips 22 at the bottom ends of a transverse formwork 91 and a longitudinal formwork 92, and then starting pouring, wherein in the pouring process, a vibrating rod 15 is driven to move downwards until the vibrating rod 15 is inserted into concrete by a linear driving mechanism A6, and a power assembly A and a power assembly B which are matched can drive the vibrating rod 15 to move in two dimensions, so that concrete can be tapped, air bubbles are reduced, after the concrete is coagulated, the transverse formwork 91 and the longitudinal formwork 92 are driven to move and are separated from the formed wallboard by a plurality of linear driving mechanisms B11, and then driving the pouring bottom plate 24 to move downwards by the linear driving mechanism C27, and after the pouring bottom plate 24 moves onto the conveying belt mechanisms 10, the conveying belt mechanisms 10 can convey the pouring bottom plate 24; in summary, the automatic unloading operation can be realized after the single pouring operation is finished, the pouring efficiency is high, the vibrating rod 15 can be driven to move in two dimensions under the cooperation of the power component A and the power component B, the positions of concrete can be tapped, manual operation is replaced, the production quality of products is improved, and the practicability is high.
The embodiments of the present utility model have been described in detail with reference to the drawings, but the present utility model is not limited thereto, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present utility model.

Claims (8)

1. A prefabricated wall panel casting mould, characterized by comprising a base (1); two side plates (2) are arranged on the base (1) side by side, conveying belt mechanisms (10) are arranged on opposite side surfaces of the two side plates (2), a plurality of pouring bottom plates (24) are erected between the two conveying belt mechanisms (10), a supporting plate (25) is fixed between the two side plates (2), a linear driving mechanism C (27) is arranged on the supporting plate (25), and a supporting plate (26) is fixedly arranged on an output shaft of the linear driving mechanism C (27); a rectangular frame (3) is fixedly arranged between the top ends of the two side plates (2), transverse templates (91) are arranged on the front side and the rear side above the rectangular frame (3), longitudinal templates (92) are arranged on the left side and the right side above the rectangular frame (3), a linear driving mechanism B (11) is arranged on the periphery of the rectangular frame (3), and the two transverse templates (91) and the two longitudinal templates (92) are respectively connected with output shafts of the linear driving mechanisms B (11) on the corresponding sides; the utility model provides a fixed installing support (5) that is provided with on rectangular frame (3), install sharp actuating mechanism A (6) on installing support (5), fixedly on the output shaft of sharp actuating mechanism A (6) be provided with lifter plate (4), the bottom of lifter plate (4) is along vertical slidable mounting has rotating frame (12), and install the power pack A that is used for driving rotating frame (12) and remove on lifter plate (4), install slider A (16) along horizontal slidable mounting on rotating frame (12), and install the power pack B that is used for driving slider A (16) and remove on rotating frame (12), install vibrator main part (14) on rotating frame (12), be connected with on vibrator main part (14) vibrating rod (15), vibrating rod (15) are fixed in the bottom of slider A (16).
2. The prefabricated wallboard casting mold according to claim 1, wherein sealing gaskets (23) are fixed at both ends of the transverse formwork (91), and sealing rubber strips (22) are fixed at the bottom ends of the transverse formwork (91) and the longitudinal formwork (92).
3. The prefabricated wallboard casting mold according to claim 1, wherein the power assembly a comprises a servo motor B (171) and a threaded rod B (172), two rotating seats (28) are arranged side by side on the left side and the right side of the lifting plate (4), a guide sliding rod (18) is connected between the two rotating seats (28) on one side, the threaded rod B (172) is rotatably arranged between the two rotating seats (28) on the other side, the servo motor B (171) is arranged at the bottom end of the lifting plate (4) and the output shaft of the servo motor B is connected with the threaded rod B (172), sliding blocks B (19) are fixed at two ends of the rotating frame (12), the sliding blocks B (19) on one side are slidably arranged on the guide sliding rod (18), and the sliding blocks B (19) on the other side are in threaded connection with the threaded rod B (172).
4. A prefabricated wall panel casting mould according to claim 3, characterized in that the power assembly B comprises a servo motor a (131) and a threaded rod a (132), the threaded rod a (132) is rotatably mounted on the turret (12), the slider a (16) is in threaded connection with the threaded rod a (132), the servo motor a (131) is mounted at the end of the turret (12) and its output shaft is connected with the threaded rod a (132).
5. A prefabricated wall panel casting mould according to claim 4, characterized in that the turret (12) is provided with pressure sensors a (20) at both ends; the pressure sensors B (21) are arranged on the two rotary seats (28) on one side.
6. The prefabricated wall panel casting mold according to claim 5, wherein the controller (7) is mounted on the side plate (2), and the controller (7) is electrically connected with the linear driving mechanism a (6), the conveyor belt mechanism (10), the linear driving mechanism B (11), the servo motor a (131), the vibrator body (14), the servo motor B (171), the pressure sensor a (20), the pressure sensor B (21) and the linear driving mechanism C (27).
7. A prefabricated wall panel casting mould according to claim 1, characterized in that the bottom end of the base (1) is provided with a plurality of universal wheels (8).
8. A prefabricated wall panel casting mould according to claim 1, characterized in that the turret (12) is provided with slide holes (121), and the vibrator body (14) is fixedly mounted on the slide block a (16) through the slide holes (121).
CN202321722240.3U 2023-07-03 2023-07-03 Prefabricated wallboard casting mould Active CN220279951U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321722240.3U CN220279951U (en) 2023-07-03 2023-07-03 Prefabricated wallboard casting mould

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321722240.3U CN220279951U (en) 2023-07-03 2023-07-03 Prefabricated wallboard casting mould

Publications (1)

Publication Number Publication Date
CN220279951U true CN220279951U (en) 2024-01-02

Family

ID=89336101

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321722240.3U Active CN220279951U (en) 2023-07-03 2023-07-03 Prefabricated wallboard casting mould

Country Status (1)

Country Link
CN (1) CN220279951U (en)

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