CN220261858U

CN220261858U - Semi-automatic water gap cutting machine

Info

Publication number: CN220261858U
Application number: CN202322201825.7U
Authority: CN
Inventors: 易向前
Original assignee: Dongguan Zhuhua Precision Equipment Manufacturing Co ltd
Current assignee: Dongguan Zhuhua Precision Equipment Manufacturing Co ltd
Priority date: 2023-08-16
Filing date: 2023-08-16
Publication date: 2023-12-29
Anticipated expiration: 2033-08-16

Abstract

The utility model relates to punching equipment, in particular to a semiautomatic water gap cutting machine, which comprises: the machine has a processing chamber, the processing chamber is provided with a feeding window and a blanking window, a water gap punching mechanism for punching a water gap of a product is arranged in the processing chamber, a checking mechanism for adjusting the position of the water gap punching mechanism is arranged in the processing chamber, a moving mechanism for conveying the product to be processed to the water gap punching mechanism and matching the water gap punching mechanism with the water gap punching mechanism is arranged on the blanking window in a sliding manner, a water gap production jig for fixing the product to be processed is arranged on the moving mechanism, and at least 1 cutter matched with the water gap punching mechanism for cutting off the water gap is arranged on the moving mechanism. According to the utility model, the moving mechanism is matched with the water gap punching mechanism, so that the separation of the water gap and the product is completed mechanically, the manpower is replaced, alignment and preparation are not needed, the working efficiency is improved, and the yield of the product is effectively ensured.

Description

Semi-automatic water gap cutting machine

Technical Field

The utility model relates to punching equipment, in particular to a semiautomatic water gap cutting machine.

Background

Plastic products commonly found in life are typically injection molded using a mold. During processing and forming, a water gap is left on the plastic product, wherein the water gap refers to redundant materials left on the plastic product during injection molding. To ensure the integrity and good appearance of the plastic product, the remaining nozzle needs to be cut off after the molding process.

However, at present, a mode of removing the water gap mainly adopts a water gap cutting jig to perform cutting operation, namely, after injection molding, a molded plastic product is manually taken and placed into a simple water gap cutting jig to perform cutting removal on the water gap, and then the plastic product is picked up from the water gap cutting jig and put into the next procedure. However, the existing completely manual operation method has the problems of low automation degree and low benefit, and the product can be scratched carelessly in the water gap cutting process, so that the yield of the product is reduced. Therefore, a water gap cutting machine capable of improving cutting efficiency and product yield is particularly needed.

Disclosure of Invention

In view of the above, the present utility model aims to provide a semiautomatic water gap cutting machine with high cutting efficiency and high cutting yield.

In order to solve the technical problems, the technical scheme of the utility model is as follows: semi-automatic cut mouth of a river machine includes: the machine has a processing chamber, the processing chamber is provided with a feeding window and a blanking window, a water gap punching mechanism for punching a water gap of a product is arranged in the processing chamber, a checking mechanism for adjusting the position of the water gap punching mechanism is arranged in the processing chamber, a moving mechanism for conveying the product to be processed to the water gap punching mechanism and matching the water gap punching mechanism with the water gap punching mechanism is arranged on the blanking window in a sliding manner, a water gap production jig for fixing the product to be processed is arranged on the moving mechanism, and at least 1 cutter matched with the water gap punching mechanism for cutting off the water gap is arranged on the moving mechanism.

Specifically, still include unloading reposition of redundant personnel mechanism, unloading reposition of redundant personnel mechanism is located unloading window downside, and unloading reposition of redundant personnel mechanism is equipped with at least 1 blanking passageway corresponding with the cutter position.

Specifically, the checking mechanism comprises a group of guide slide rails for moving the water gap punching mechanism and a screw rod which is in threaded connection with the water gap punching mechanism and pushes the water gap punching mechanism to move along the guide slide rails.

Specifically, still including locating the die-cut mechanism in mouth of a river and be used for pressing from both sides the clamp of getting the mouth of a river waste material on producing a mouthful tool and get the mechanism, press from both sides and get the mechanism and include the clip cylinder.

Specifically, the die-cut mechanism in mouth of a river is including the base of smooth locating the direction slide rail and locating on the base and the output towards the flexible pressure product cylinder of unloading window and locating the briquetting of pressure product cylinder output, and the clip cylinder is located and is pressed product cylinder output, and is located the side of briquetting.

Specifically, still include balance mechanism, balance mechanism is including locating the mounting panel of pressing the product cylinder output of product and locating the mounting panel both sides and with preventing the gliding balance plate of piece cooperation that inclines, the briquetting passes through the connecting rod to be connected with the mounting panel, and the clip cylinder is located on the mounting panel.

Specifically, the moving mechanism comprises a sliding rail arranged on two sides of the blanking window, a moving platform arranged on the sliding rail in a sliding manner and used for installing the mouth-producing jig, and a pushing cylinder for driving the moving platform to start, a support with a cutter die is arranged at the bottom of the moving platform, and the cutter is arranged on the cutter die.

Specifically, the stand both sides of support are equipped with the stand of being connected with producing a mouthful tool, and the cover is equipped with buffer spring on the stand.

Specifically, limiting buffer pieces are respectively arranged on two sides of a discharging window which moves back and forth along the moving platform.

Specifically, the automatic water gap punching machine further comprises a man-machine interface for controlling the water gap punching mechanism and the moving mechanism to operate, a group of starting keys electrically connected with the man-machine interface and arranged on the front side of the machine table, and safety gratings arranged on two sides of the feeding window.

Compared with the prior art, the utility model has the following beneficial effects: the product to be processed is manually placed on the mouth-producing jig, the mouth-producing jig is transferred to the lower part of the mouth-of-a-river punching mechanism by the moving mechanism, and then the mouth-of-a-river punching mechanism punches the mouth-of-a-river toward the mouth-of-a-river jig, so that the cutter separates the product from the mouth of a river to realize automatic mouth-of-a-river cutting; according to the utility model, the moving mechanism is matched with the water gap punching mechanism, so that the separation of the water gap and the product is completed mechanically, the manpower is replaced, alignment and preparation are not needed, the working efficiency is improved, and the yield of the product is effectively ensured.

Drawings

FIG. 1 is a schematic view of a view angle structure of the present utility model;

FIG. 2 is a schematic view of another view of the present utility model;

FIG. 3 is a diagram showing the positional relationship of the water inlet punching mechanism, the checking mechanism, the balancing mechanism and the clamping mechanism in the present utility model;

FIG. 4 is a schematic view of a moving mechanism according to the present utility model;

FIG. 5 is a schematic view of a moving mechanism according to another embodiment of the present utility model;

fig. 6 is a schematic structural diagram of a blanking and diverting mechanism in the present utility model.

Detailed Description

In order that the above objects, features and advantages of the utility model will be readily understood, a more particular description of the utility model will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. The present utility model may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the utility model, whereby the utility model is not limited to the specific embodiments disclosed below.

Referring to fig. 1 and 2, the present embodiment provides a semiautomatic water gap cutting machine, which includes a machine table 10, a processing chamber 101 having a feeding window and a discharging window is provided on the machine table 10, the discharging window is provided on the machine table 10, a water gap punching mechanism 20 for punching a water gap of a product is provided at an upper side in the processing chamber 101 toward the discharging window, a checking mechanism 30 for adjusting a position of the water gap punching mechanism 20 is provided in the processing chamber 101, and a moving mechanism 40 for transferring a product to be processed to the water gap punching mechanism 20 and punching a water gap in cooperation with the water gap punching mechanism 20 is slidably provided on the discharging window; a blanking diversion mechanism 70 for conveying the processed products is arranged at the lower side of the blanking window, a man-machine interface 50 for controlling the operation of the water gap punching mechanism 20 and the moving mechanism 40 and a group of starting keys 501 which are electrically connected with the man-machine interface 50 and are arranged at the front side of the machine table 10 are also arranged on the machine table 10; when the water gap and the product need to be separated, the product to be processed is manually placed on the moving mechanism 40, after the product to be processed is placed, the starting key 501 is pressed manually, so that the moving mechanism 40 is started, the processed product is transferred to the lower part of the water gap punching mechanism 20, after the moving mechanism 40 is positioned between the blanking shunting mechanism 70 and the water gap punching mechanism 20, the water gap punching mechanism 20 is started, the water gap punching mechanism 20 moves downwards and is matched with the moving mechanism 40 to enable the product to be separated from the water gap, the product is popular from the blanking shunting mechanism 70, through the arrangement, the water gap is mechanically punched, manual cutting is not needed, the labor intensity is reduced, the quality of the product is effectively guaranteed, and meanwhile, the working efficiency is improved.

Specifically, as shown in fig. 3, the calibration mechanism 30 includes a set of guide rails 301 for moving the water gate punching mechanism 20 and a screw rod 302 which is screwed with the water gate punching mechanism 20 and pushes the water gate punching mechanism 20 to move along the guide rails 301; the water gap punching mechanism 20 comprises a base 201, a pressing product cylinder 202 and a pressing block 203, wherein the base 201 is arranged on the guide slide rail 301 in a sliding manner, the pressing product cylinder 202 is arranged on the base 201, the output end of the pressing product cylinder stretches towards the blanking window, the pressing block 203 is arranged at the output end of the pressing product cylinder 202 and is positioned at the side of the pressing block 203, the base 201 is in threaded connection with a screw rod 302, the base 201 can be enabled to move along the guide slide rail 301 through rotating the screw rod 302, the position of the pressing block 203 can be adjusted, the pressing block 203 is enabled to be aligned with the water gap, the pressing block 203 presses the water gap, and the moving mechanism 40 is matched for punching the water gap;

in order to enable the pressing block 203 to realize water gap punching by being matched with the moving mechanism 40 when being pressed down, as shown in fig. 4 and 5, the moving mechanism 40 comprises a sliding rail 401 arranged on two sides of a blanking window, a moving platform 403 arranged on the sliding rail 401 in a sliding manner and used for installing a water gap punching tool 402, and a pushing cylinder 404 for driving the moving platform 403 to start, wherein the pushing cylinder 404 is a workbench fixed on the side of the blanking window, a support 406 with a cutter mold 405 is arranged at the bottom of the moving platform 403, a plurality of cutters 407 are arranged on the cutter mold 405, the number of the cutters 407 is set according to the number of products after mold opening, the cutters 407 are respectively arranged on two sides of the cutter mold 405, and the pressing block 203 on the water gap punching mechanism 20 is provided with two, and when in operation, the pressing product cylinder 202 is started to drive; in addition, the support 406 and the connecting column 408 of the mobile platform 403 are sleeved with buffer springs 409, and the buffer springs 409 are arranged to avoid the buffer effect, so that the cutter 407 is prevented from being broken during punching.

In addition, as shown in fig. 3, in order to avoid unbalance on two sides during punching, the punching cannot be completed, a balancing mechanism 60 is arranged on the pressing product cylinder 202, the balancing mechanism 60 comprises an anti-deviation block 601 arranged on two sides of the pressing product cylinder 202, a mounting plate 204 arranged on the output end of the pressing product cylinder 202, and a balancing plate 602 arranged on two sides of the mounting plate 204 and matched with the anti-deviation block 601 in a sliding manner, and the pressing block 203 is connected with the mounting plate 204 through a connecting rod.

As shown in fig. 6, the blanking shunt mechanism 70 is provided with a plurality of blanking channels 701, the number of cutters 407 of the blanking channels 701 is the same, and when the moving mechanism 40 moves to a position right above the blanking shunt mechanism 70, the blanking channels 701 are opposite to the cutters 407, so that after the product is separated from the water gap, the product can flow out of the blanking channels 701 smoothly; in addition, be equipped with in mounting panel 204 bottom and press from both sides and get the mechanism 80, press from both sides and get the mechanism 80 and mainly used to press from both sides and get the mouth of a river waste material on producing mouthful tool 402, press from both sides and get the mechanism 80 and include clip cylinder 801, clip cylinder 801 is equipped with two, locates the both sides of mounting panel 204 respectively, two clip cylinders 801 clamp the mouth of a river simultaneously, after moving platform 403 drives producing mouthful tool 402 and withdraws from, two clip cylinders 801 loosen the mouth of a river for the mouth of a river falls from unloading reposition of redundant personnel mechanism 70, flows to the waste material recovery district, sets up and presss from both sides and get the mechanism 80 and need not artifical arrangement mouth of a river, raises the efficiency.

Further, in order to prevent the moving platform 403 from being separated from the sliding rail 401 when moving back and forth, the limiting buffer pieces 102 are arranged on the working tables positioned on the front side and the rear side of the blanking window, so that the moving platform 403 is prevented from being separated from the sliding rail 401 when the moving platform 403 moves back and forth to convey a product to be processed, a certain buffering effect is achieved, and normal operation of equipment is guaranteed.

In order to prevent an operator from extending into the processing chamber 101 by mistake, safety gratings 103 are arranged on two sides of the feeding window, the safety gratings 103 are electrically connected with the human-computer interface 50, and the safety gratings 103 are arranged to play a protective role, so that safety accidents are avoided.

The working principle of the semi-automatic water gap cutting machine of the utility model is as follows: pressing the start key 501 to move the moving mechanism 40 into the processing chamber 101, adjusting the position of the water gap punching mechanism 20 by the checking mechanism 30, enabling the water gap punching mechanism 20 to correspond to the blanking diversion mechanism 70, and enabling the cutter 407 on the moving mechanism 40 to correspond to the pressing block 203 on the water gap punching mechanism 20; pressing the start key 501 again, pushing the cylinder 404 to push the mobile platform 403 out of the processing chamber 101, manually placing the product to be processed on the product port jig 402, after the placement, manually pressing the start key 501 to enable the mobile platform 403 to convey the product to the processing chamber 101, at this time, starting the product pressing cylinder 202 to drive the pressing block 203 to press down, so that the pressing block 203 presses down the water port, and because the cutting knife 407 is located before the water port and the product, when the pressing block 203 presses down, the cutting knife 407 cuts off the water port connected with the product to realize separation of the water port and the product, the separated product falls into the blanking channel 701, flows out of the blanking channel 701, the water port is clamped by the two clamp cylinders 801, the water port is lifted by the clamp cylinders 801 after the product pressing cylinder 202 resets, the water port is released by the clamp cylinders 801 after the mobile platform 403 pushes out of the processing chamber 101, the water port falls into the blanking channel 701, the water port flows into the waste recovery area by the blanking channel 701, and one-time water port cutting is completed.

In summary, according to the present utility model, the product to be processed is manually placed on the gate production jig 402, the gate production jig 402 is moved to the lower portion of the gate punching mechanism 20 by the moving mechanism 40, and then the gate punching mechanism 20 punches the product towards the gate production jig 402, so that the cutter 407 separates the product from the gate, thereby realizing automatic gate cutting; according to the utility model, the moving mechanism 40 is matched with the water gap punching mechanism 20, so that the separation of the water gap and the product is finished mechanically, the labor is replaced, the alignment and the preparation are not needed, the working efficiency is improved, and the yield of the product is effectively ensured.

The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.

Claims

1. Semi-automatic cut mouth of a river machine includes: the machine has a processing chamber, the processing chamber has a feeding window and a blanking window, and is characterized in that a water gap punching mechanism for punching a water gap of a product is arranged in the processing chamber, a checking mechanism for adjusting the position of the water gap punching mechanism is arranged in the processing chamber, a moving mechanism for conveying the product to be processed to the water gap punching mechanism and matching with the water gap punching mechanism to punch the water gap is arranged on the blanking window in a sliding manner, a water gap production jig for fixing the product to be processed is arranged on the moving mechanism, and at least 1 cutter matched with the water gap punching mechanism to cut off the water gap is arranged on the moving mechanism.

2. The semiautomatic water gap cutting machine as claimed in claim 1, further comprising a blanking shunt mechanism, wherein the blanking shunt mechanism is arranged at the lower side of the blanking window, and the blanking shunt mechanism is provided with at least 1 blanking channel corresponding to the position of the cutter.

3. The semiautomatic water gap cutting machine of claim 1, wherein the calibrating mechanism comprises a set of guide rails for moving the water gap cutting mechanism and a screw rod in threaded connection with the water gap cutting mechanism and pushing the water gap cutting mechanism to move along the guide rails.

4. A semiautomatic nozzle cutting machine as claimed in claim 3, further comprising a clamping mechanism provided on the nozzle punching mechanism for clamping nozzle waste on the nozzle production jig, the clamping mechanism comprising a clamp cylinder.

5. The semiautomatic water gap cutting machine according to claim 4, wherein the water gap punching mechanism comprises a base arranged on the guide slide rail in a sliding manner, a product pressing cylinder arranged on the base and with an output end extending towards the blanking window, and a pressing block arranged at the output end of the product pressing cylinder, wherein the clamp cylinder is arranged at the output end of the product pressing cylinder and is positioned at the side of the pressing block.

6. The semiautomatic water gap cutting machine according to claim 5, further comprising a balancing mechanism, wherein the balancing mechanism comprises an anti-deflection block arranged on two sides of the pressing product cylinder, a mounting plate arranged at the output end of the pressing product cylinder, and a balancing plate arranged on two sides of the mounting plate and sliding in cooperation with the anti-deflection block, the pressing block is connected with the mounting plate through a connecting rod, and the clip cylinder is arranged on the mounting plate.

7. The semiautomatic water gap cutting machine according to claim 1, wherein the moving mechanism comprises a sliding rail arranged at two sides of the blanking window, a moving platform arranged on the sliding rail in a sliding manner and used for installing the mouth producing jig, and a pushing cylinder for driving the moving platform to start, a bracket with a cutter die is arranged at the bottom of the moving platform, and the cutter is arranged on the cutter die.

8. The semiautomatic water gap cutting machine as claimed in claim 7, wherein the stand columns connected with the water gap producing jig are arranged on two sides of the support frame, and the buffer springs are sleeved on the stand columns.

9. The semiautomatic nozzle cutting machine as claimed in claim 7, wherein the two sides of the discharging window moving forward and backward along the moving platform are respectively provided with a limiting buffer member.

10. The semiautomatic water gap cutting machine as claimed in claim 1, further comprising a man-machine interface for controlling operation of the water gap cutting mechanism and the moving mechanism, a set of start keys electrically connected to the man-machine interface and disposed on the front side of the machine, and safety gratings disposed on both sides of the feed window.