CN220260375U - Machine tool with hardness testing function - Google Patents
Machine tool with hardness testing function Download PDFInfo
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- CN220260375U CN220260375U CN202321365393.7U CN202321365393U CN220260375U CN 220260375 U CN220260375 U CN 220260375U CN 202321365393 U CN202321365393 U CN 202321365393U CN 220260375 U CN220260375 U CN 220260375U
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- pressing
- fixing seat
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- 238000007542 hardness measurement Methods 0.000 title claims abstract description 15
- 238000005520 cutting process Methods 0.000 claims abstract description 91
- 238000003825 pressing Methods 0.000 claims abstract description 49
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 238000001514 detection method Methods 0.000 claims abstract description 38
- 230000001629 suppression Effects 0.000 claims description 6
- 238000012360 testing method Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 10
- 238000003754 machining Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 description 7
- 238000007373 indentation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 238000007546 Brinell hardness test Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- Machine Tool Sensing Apparatuses (AREA)
Abstract
The utility model relates to the technical field of machining, in particular to a machining machine tool with a hardness testing function, which comprises a machine tool body, wherein a cutting mechanism is arranged on the machine tool body, a pressing part and a detecting part are arranged on the cutting mechanism, the pressing part can apply pressure to an annular workpiece on the machine tool body, and the detecting part is used for shooting images of the annular workpiece on the machine tool body. According to the method, the pressing part and the detecting part are additionally arranged on the machine tool for cutting, the transverse movement and vertical movement functions of the cutting mechanism are utilized, the pressing part and the detecting part are driven to apply pressure and shoot, the online hardness detection of the annular workpiece is achieved, the workpiece is prevented from being clamped secondarily, and the hardness detection efficiency and the hardness detection precision of the workpiece are improved.
Description
Technical Field
The utility model relates to the technical field of machining, in particular to a machining machine tool with a hardness testing function.
Background
The Brinell hardness test is mainly used for measuring the hardness of cast iron, steel, nonferrous metal, soft alloy and other materials, and is a test method with the largest indentation in all hardness tests, and can reflect the comprehensive performance of the materials, and is not influenced by microscopic segregation and uneven components of sample tissues, so that the Brinell hardness test is a hardness test method with higher precision.
The annular forging after machining needs hardness detection, the workpiece is detached from the machining machine tool and is fixedly arranged on the hardness detection device, the repeated disassembly and assembly reduce the detection efficiency, the influence of secondary clamping human factors is large, the workpiece is easily unstable to fix, and the hardness detection is inaccurate.
Therefore, a technical scheme is needed at present to solve the technical problems that the workpiece is removed from a processing machine tool and clamped on a detection device for hardness detection, the detection efficiency is low, the workpiece is easily unstable in secondary clamping, and the detection result is affected.
Disclosure of Invention
The utility model aims at: the processing machine tool with the hardness testing function is provided for solving the technical problems that in the prior art, a workpiece is removed from the processing machine tool and clamped on a detection device for hardness testing, the detection efficiency is low, the workpiece is easy to be fixed unstably due to the secondary clamping, and the detection result is influenced.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
the utility model provides a machine tool with hardness test function, includes the lathe body, be equipped with cutting mechanism on the lathe body, be equipped with suppression part and detection component on the cutting mechanism, suppression part can be with annular work piece is exerted pressure on the lathe body, detection component is used for taking the image of annular work piece on the lathe body.
According to the processing machine tool with the hardness testing function, the cutting mechanism cuts and processes the annular workpiece on the machine tool body, after the processing is completed, the pressing part applies pressure to the annular workpiece, and then the detecting part shoots an image of the annular workpiece, so that the indentation on the surface of the annular workpiece is conveniently analyzed; according to the method, the pressing part and the detecting part are additionally arranged on the machine tool for cutting, the transverse movement and vertical movement functions of the cutting mechanism are utilized, the pressing part and the detecting part are driven to apply pressure and shoot, the online hardness detection of the annular workpiece is achieved, the workpiece is prevented from being clamped secondarily, and the hardness detection efficiency and the hardness detection precision of the workpiece are improved.
As a preferable scheme of the utility model, the cutting mechanism comprises a transverse sliding plate, a cutting component is arranged on the transverse sliding plate, the transverse sliding plate is in sliding connection with the machine tool body, and the pressing component and the detecting component are both arranged on the transverse sliding plate. The detection component and the pressing component are installed on the transverse sliding plate for installing the cutting component, so that the detection component and the pressing component can move along with the transverse sliding plate, the pressing component can conveniently apply pressure to a workpiece, and the detection component can photograph the workpiece.
As a preferable mode of the utility model, the detecting part comprises a camera and a bracket for fixing the camera, the cutting part comprises a cutting fixing seat, the cutting fixing seat is connected with the transverse sliding plate, and the bracket is connected with the cutting fixing seat. A camera for taking a picture is fixed on the cutting fixing base that is used for installing cutting tool lift lead screw through the support, has realized detecting the part fixed on sideslip slide.
As a preferable scheme of the utility model, the detection component further comprises a cylinder, wherein the cylinder is connected with the bracket and is used for driving the bracket and the camera to move along the vertical direction. The camera can be driven to move up and down through the air cylinder, so that the distance between the camera lens and the workpiece is adjusted, clearer indentation pictures can be conveniently obtained, meanwhile, the camera can be driven to move up in the cutting process, and interference of the camera to the cutting process is avoided.
As a preferable scheme of the utility model, the cutting fixing seat is provided with at least two fixing lugs, all the fixing lugs are arranged along the height direction of the cutting fixing seat, and the two fixing lugs are respectively used for connecting the two ends of the air cylinder. The fixed mounting of the air cylinder on the cutting fixing seat is realized, two fixed lugs respectively fix two ends of the air cylinder on the cutting fixing seat, vibration of the air cylinder in the operation process is reduced, the up-and-down moving stability of the camera is improved, and the acquisition of clearer workpiece images is facilitated.
As a preferable scheme of the utility model, a containing cavity is arranged in the cutting fixing seat, an avoidance hole communicated with the containing cavity is arranged at the bottom of the cutting fixing seat, and the camera can extend into or extend out of the containing cavity along the avoidance hole. Correspondingly set up the mounting hole on the sideslip slide, the cutting fixing base is fixed on the sideslip slide, dodges the hole and aligns with the mounting hole, in the cutting process, the upper portion of camera can enter into in the fixing base under the drive of cylinder, avoids the camera to cause the interference to the cutting process.
As a preferable scheme of the utility model, the bracket comprises a transverse plate for connecting a camera, wherein the end part of the transverse plate is connected with a vertical plate, and the vertical plate is connected with the telescopic end of the air cylinder. The direction change is realized through diaphragm and riser, makes through the vertical motion of riser in cutting fixing base lateral part, can convert into the vertical motion of diaphragm in cutting fixing base bottom to make the camera business turn over of cutting fixing base lateral part can drive cutting fixing base bottom accomodate the chamber.
As a preferable scheme of the utility model, the side wall of the cutting fixing seat is provided with a sliding rail, the sliding rail is arranged along the height direction of the cutting fixing seat, the vertical plate is provided with a sliding groove matched with the sliding rail, and the vertical plate is connected with the sliding rail through the sliding groove. The slide rail plays a guiding role in moving the vertical plate, so that the vertical movement of the vertical plate is more stable, and the up-and-down operation process of the camera is more stable.
As a preferable scheme of the utility model, the pressing component comprises a pressing electric cylinder, a pressing head is connected to the telescopic end of the pressing electric cylinder, an electric cylinder fixing seat is sleeved on the pressing electric cylinder, and the electric cylinder fixing seat is connected with the transverse sliding plate. Correspondingly, a mounting window is arranged on the transverse sliding plate, the fixing seat is fixedly connected with the periphery of the mounting window through bolts, the fixed mounting of the pressing electric cylinder on the transverse sliding plate is realized, the telescopic end of the pressing electric cylinder extends downwards from the mounting window, and the pressing head applies pressure to a workpiece under the driving of the telescopic end.
As a preferable scheme of the utility model, the machine tool body comprises a lower base moving platform, a ring fixing clamp is arranged on the lower base moving platform, lifting mechanisms are respectively arranged on two sides of the ring fixing clamp, a transverse moving mechanism is connected between the two lifting mechanisms, the transverse moving slide plate is connected with the transverse moving mechanism, and the transverse moving mechanism is used for driving the transverse moving slide plate to move along the horizontal direction. The lower base moving platform can drive the workpiece to transversely move, the ring fixing clamp can fix the ring on the platform, and the lifting mechanism can drive the traversing mechanism and the cutting mechanism to integrally move up and down, so that the cutting, pressing and shooting of the ring on the platform are realized, and the online hardness detection of the ring is realized.
In summary, due to the adoption of the technical scheme, the beneficial effects of the utility model are as follows:
1. according to the method, the pressing part and the detecting part are additionally arranged on the machine tool for cutting, and the pressing part and the detecting part are driven to carry out pressing and shooting operations by utilizing the transverse movement and the vertical movement of the cutting mechanism, so that the online hardness detection of the annular workpiece is realized;
2. the hardness detection operation does not need to carry out secondary clamping on the workpiece, so that the hardness detection efficiency of the workpiece is improved;
3. the influence of human factors in the hardness detection operation process is reduced, and the detection precision is improved.
Drawings
FIG. 1 is a schematic diagram of a machine tool with hardness testing function according to the present utility model;
FIG. 2 is a diagram showing the connection of the cutting mechanism, the pressing member and the detecting member according to the present utility model;
FIG. 3 is another schematic view of FIG. 2;
FIG. 4 is a diagram showing the connection between the cutting holder and the detecting member according to the present utility model;
the marks in the figure: the device comprises a 1-cutting mechanism, a 11-traversing slide plate, a 12-cutting fixing seat, a 121-fixing lug, a 122-accommodating cavity, a 123-avoiding hole, a 124-sliding rail, a 2-pressing part, a 21-pressing electric cylinder, a 22-pressing head, a 23-electric cylinder fixing seat, a 3-detecting part, a 31-camera, a 32-bracket, a 321-transverse plate, a 322-vertical plate, a 3221-sliding groove, a 33-cylinder, a 4-lower base moving platform, a 5-ring piece fixing clamp, a 6-lifting mechanism and a 7-traversing mechanism.
Detailed Description
The present utility model will be described in detail with reference to the accompanying drawings.
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
Example 1
As shown in fig. 1, 2 and 3, the processing machine tool with the hardness testing function of the present embodiment includes a machine tool body, a cutting mechanism 1 is provided on the machine tool body, a pressing component 2 and a detecting component 3 are provided on the cutting mechanism 1, the pressing component 2 can apply pressure to an annular workpiece on the machine tool body, and the detecting component is used for shooting an image of the annular workpiece on the machine tool body.
When the device is used, the cutting mechanism 1 cuts and processes the annular workpiece on the machine tool body, after the processing is finished, the pressing part 2 applies pressure to the annular workpiece, and then the detecting part 3 shoots an image of the annular workpiece, so that the indentation on the surface of the annular workpiece is conveniently analyzed; according to the pressing part 2 and the detecting part 3 are additionally arranged on the machine tool for cutting, the pressing part 2 and the detecting part 3 are driven to press and shoot by utilizing the transverse movement and vertical movement functions of the cutting mechanism 1, the online hardness detection of an annular workpiece is realized, the workpiece is prevented from being clamped secondarily, and the hardness detection efficiency and the hardness detection precision of the workpiece are improved.
Specifically, the cutting mechanism 1 includes sideslip slide 11, be equipped with the cutting element on the sideslip slide 11, sideslip slide 11 with lathe body sliding connection, pressing element 2 with detecting element 3 all set up on the sideslip slide 11, be used for installing the sideslip slide 11 of cutting element to install detecting element 2 and pressing element 3 for detecting element 3 and pressing element 2 can follow sideslip slide 11 and remove, thereby make things convenient for pressing element 2 to exert pressure to the work piece, and detecting element 3 is photographed the work piece.
Specifically, the detecting component 3 includes a camera 31 and a bracket 32 for fixing the camera 31, the cutting component includes a cutting fixing seat 12, the cutting fixing seat 12 is connected with the traverse slide 11, the bracket 32 is connected with the cutting fixing seat 12, and the camera 31 for photographing is fixed on the cutting fixing seat 12 for installing a lifting screw rod of a cutting tool through the bracket 32, so that the fixing of the detecting component 3 on the traverse slide 11 is realized.
Specifically, the pressing part 2 comprises a pressing electric cylinder 21, a pressing head 22 is connected to the telescopic end of the pressing electric cylinder 21, an electric cylinder fixing seat 23 is sleeved on the pressing electric cylinder 21, the electric cylinder fixing seat 23 is connected with the transverse sliding plate 11, a mounting window is correspondingly formed in the transverse sliding plate 11, the electric cylinder fixing seat 23 is fixedly connected with the periphery of the mounting window through a bolt, the fixed mounting of the pressing electric cylinder 21 on the transverse sliding plate 11 is achieved, the telescopic end of the pressing electric cylinder 21 extends downwards from the mounting window, and the pressing head 22 applies pressure to a workpiece under the driving of the telescopic end.
Specifically, the lathe body includes lower base moving platform 4, be equipped with ring mounting fixture 5 on the lower base moving platform 4, ring mounting fixture 5 both sides are equipped with elevating system 6 respectively, two even have sideslip mechanism 7 between the elevating system 6, sideslip slide 11 with sideslip mechanism 7 connects, sideslip mechanism 7 is used for driving sideslip slide 11 removes along the horizontal direction, and lower base moving platform 4 can drive work piece lateral movement, and ring mounting fixture 5 can fix the ring on the platform, and elevating system 6 can drive sideslip mechanism 7 and the whole up-and-down motion of cutting mechanism 1 to realize cutting, suppression and shooting to the ring on the platform, in order to realize the online hardness detection of ring.
Example 2
As shown in fig. 2, 3 and 4, the difference from embodiment 1 is that the detecting unit 3 further includes a cylinder 33, the cylinder 33 is connected to the bracket 32, and the cylinder 33 is configured to drive the bracket 32 and the camera 31 to move in a vertical direction.
In this embodiment, the air cylinder 33 can drive the camera 31 to move up and down, so as to adjust the distance between the lens of the camera 31 and the workpiece, so as to obtain a clearer impression picture, and meanwhile, the air cylinder 33 can drive the camera 31 to move up in the cutting process, thereby avoiding interference of the camera 31 in the cutting process.
Specifically, be equipped with two at least fixed lugs 121 on the cutting fixing base 12, all fixed lugs 121 are followed cutting fixing base 12 direction of height arranges and sets up, and two fixed lugs 121 are used for connecting respectively cylinder 33 both ends, realized the fixed mounting of cylinder 33 on cutting fixing base 12, two fixed lugs 121 are fixed cylinder 33 both ends respectively on cutting fixing base 12, reduce the vibration of cylinder 33 operation process, promote the stability of camera 31 reciprocates, are favorable to obtaining more clear work piece image.
Specifically, be equipped with in the cutting fixing base 12 and accomodate the chamber 122, cutting fixing base 12 bottom is equipped with the intercommunication accomodate the hole 123 of dodging of chamber 122, camera 31 can be followed dodge the hole 123 stretches into or stretches out accomodate the chamber 122, corresponding setting up the mounting hole on sideslip slide 11, cutting fixing base 12 is fixed on sideslip slide 11, dodge hole 123 and mounting hole alignment, in the cutting process, the upper portion of camera 31 can enter into in the cutting fixing base 12 under the drive of cylinder 33, avoids camera 31 to cause the interference to the cutting process.
Specifically, the support 32 includes a transverse plate 321 for connecting the camera 31, the end of the transverse plate 321 is connected with a vertical plate 322, the vertical plate 322 is connected with the telescopic end of the air cylinder 33, and the direction change is realized through the transverse plate 321 and the vertical plate 322, so that the vertical movement of the vertical plate 322 at the side part of the cutting fixing seat 12 can be converted into the vertical movement of the transverse plate 321 at the bottom part of the cutting fixing seat 12, and the air cylinder 33 at the side part of the cutting fixing seat 12 can drive the camera 31 at the bottom part of the cutting fixing seat 12 to enter and exit the accommodating cavity 122.
Further, the side wall of the cutting fixing seat 12 is provided with a sliding rail 124, the sliding rail 124 is arranged along the height direction of the cutting fixing seat 12, the vertical plate 322 is provided with a sliding groove 3221 adapted to the sliding rail 124, the vertical plate 322 is connected with the sliding rail 124 through the sliding groove 3221, the sliding rail 124 plays a guiding role in moving the vertical plate 322, so that the vertical movement of the vertical plate 322 is more stable, and the up-and-down operation process of the camera 31 is more stable.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.
Claims (7)
1. The utility model provides a machine tool with hardness test function, its characterized in that, includes the lathe body, be equipped with cutting mechanism (1) on the lathe body, be equipped with suppression part (2) and detection part (3) on cutting mechanism (1), suppression part (2) can be with annular work piece is exerted pressure on the lathe body, detection part (3) are used for taking annular work piece's on the lathe body image, cutting mechanism (1) include sideslip slide (11), be equipped with cutting part on sideslip slide (11), sideslip slide (11) with lathe body sliding connection, suppression part (2) with detection part (3) all set up on sideslip slide (11), detection part (3) include camera (31) and are used for fixing support (32) of camera (31), the cutting part includes cutting fixing base (12), cutting fixing base (12) with sideslip slide (11) are connected, support (32) with cutting fixing base (12), detection part (3) still include camera (33) and support (33) are used for driving cylinder (32) and are connected in the direction.
2. The machine tool with the hardness testing function according to claim 1, wherein the cutting fixing base (12) is provided with at least two fixing lugs (121), all the fixing lugs (121) are arranged in a height direction of the cutting fixing base (12), and the two fixing lugs (121) are respectively used for connecting two ends of the air cylinder (33).
3. The machine tool with the hardness testing function according to claim 2, wherein a storage cavity (122) is formed in the cutting fixing seat (12), an avoidance hole (123) communicated with the storage cavity (122) is formed in the bottom of the cutting fixing seat (12), and the camera (31) can extend into or extend out of the storage cavity (122) along the avoidance hole (123).
4. A machine tool with hardness testing function according to claim 3, characterized in that the bracket (32) comprises a transverse plate (321) for connecting with a camera (31), a vertical plate (322) is connected to the end of the transverse plate (321), and the vertical plate (322) is connected to the telescopic end of the cylinder (33).
5. The machine tool with the hardness testing function according to claim 4, wherein a sliding rail (124) is arranged on the side wall of the cutting fixing seat (12), the sliding rail (124) is arranged along the height direction of the cutting fixing seat (12), a sliding groove (3221) matched with the sliding rail (124) is formed in the vertical plate (322), and the vertical plate (322) is connected with the sliding rail (124) through the sliding groove (3221).
6. The machine tool with the hardness testing function according to claim 1, wherein the pressing component (2) comprises a pressing electric cylinder (21), a pressing head (22) is connected to the telescopic end of the pressing electric cylinder (21), an electric cylinder fixing seat (23) is sleeved on the pressing electric cylinder (21), and the electric cylinder fixing seat (23) is connected with the transverse sliding plate (11).
7. The machine tool with the hardness testing function according to any one of claims 1 to 6, wherein the machine tool body comprises a lower base moving platform (4), ring fixing clamps (5) are arranged on the lower base moving platform (4), lifting mechanisms (6) are respectively arranged on two sides of each ring fixing clamp (5), a transverse moving mechanism (7) is connected between two lifting mechanisms (6), a transverse moving slide plate (11) is connected with the transverse moving mechanism (7), and the transverse moving mechanism (7) is used for driving the transverse moving slide plate (11) to move along the horizontal direction.
Priority Applications (1)
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CN202321365393.7U CN220260375U (en) | 2023-05-31 | 2023-05-31 | Machine tool with hardness testing function |
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CN202321365393.7U CN220260375U (en) | 2023-05-31 | 2023-05-31 | Machine tool with hardness testing function |
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CN220260375U true CN220260375U (en) | 2023-12-29 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118417950A (en) * | 2024-07-04 | 2024-08-02 | 清研自动化技术(洛阳)有限公司 | Online Brinell hardness detection system |
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2023
- 2023-05-31 CN CN202321365393.7U patent/CN220260375U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118417950A (en) * | 2024-07-04 | 2024-08-02 | 清研自动化技术(洛阳)有限公司 | Online Brinell hardness detection system |
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