CN220258383U - Portable rail side lubrication coating device moves - Google Patents
Portable rail side lubrication coating device moves Download PDFInfo
- Publication number
- CN220258383U CN220258383U CN202321668397.2U CN202321668397U CN220258383U CN 220258383 U CN220258383 U CN 220258383U CN 202321668397 U CN202321668397 U CN 202321668397U CN 220258383 U CN220258383 U CN 220258383U
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- CN
- China
- Prior art keywords
- spray head
- rod
- storage bottle
- lubricant
- lubricant storage
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- 238000000576 coating method Methods 0.000 title claims abstract description 44
- 239000011248 coating agent Substances 0.000 title claims abstract description 43
- 238000005461 lubrication Methods 0.000 title claims abstract description 29
- 239000000314 lubricant Substances 0.000 claims abstract description 58
- 239000007921 spray Substances 0.000 claims abstract description 39
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 34
- 239000010959 steel Substances 0.000 claims abstract description 34
- 238000003860 storage Methods 0.000 claims abstract description 34
- 238000005507 spraying Methods 0.000 abstract description 8
- 238000005299 abrasion Methods 0.000 abstract description 5
- 239000007787 solid Substances 0.000 abstract description 5
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 239000012459 cleaning agent Substances 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 101100460844 Mus musculus Nr2f6 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000013601 eggs Nutrition 0.000 description 1
- 239000005002 finish coating Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The utility model discloses a movable portable rail side lubrication coating device which comprises a main rod, a guiding device, a control system and a lubricant storage bottle, wherein the main rod is provided with the guiding device, the guiding device slides on a steel rail, the guiding device is provided with a spray head, the spray head is connected with the lubricant storage bottle through an oil delivery pipe, and the control system is connected with the lubricant storage bottle and controls whether to convey the lubricant to the spray head. The lubricant in the lubricant storage bottle is conveyed to the spray head through the oil conveying pipe, the control system controls the spray coating of the spray head, the guide device moves along the steel rail to guide the spray head, and the spray head can be uniformly coated on the steel rail. The device is suitable for the turnout and the switch rail with serious abrasion, or the sections with difficult coating work by using the vehicle-mounted steel rail solid lubricant coating device, and the service life of the steel rail is prolonged.
Description
Technical Field
The utility model belongs to the field of rail lubrication, and particularly relates to a movable portable rail side lubrication coating device.
Background
The rail coating lubricant is used for reducing friction force between the rail and the rolling bodies, the existing coating equipment can be divided into a vehicle-mounted type and a handheld type, and the existing vehicle-mounted type steel rail solid lubricant coating device lubricates the steel rail by coating the solid lubricant, however, the device has a certain limit on a coating area of the steel rail, and the steel rail cannot be uniformly coated completely. The coating method is suitable for coating places with serious rail abrasion such as yards, switch rails, turnouts and the like by using the manual trolley.
Disclosure of Invention
The utility model aims to provide a movable portable rail side lubrication coating device which is suitable for a turnout and a switch rail with serious abrasion or a section with difficult coating work by using a vehicle-mounted steel rail solid lubricant coating device, and the service life of a steel rail is prolonged.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the movable portable rail side lubrication coating device comprises a main rod, a guiding device, a control system and a lubricant storage bottle, wherein the main rod is provided with the guiding device, the guiding device slides on a steel rail, the guiding device is provided with a spray head, the spray head is connected with the lubricant storage bottle through an oil pipeline, and the control system is connected with the lubricant storage bottle and controls whether to convey lubricant to the spray head.
The lubricant in the lubricant storage bottle is conveyed to the spray head through the oil conveying pipe, the control system controls the spray coating of the spray head, the guide device moves along the steel rail to guide the spray head, and the spray head can be uniformly coated on the steel rail.
Further, guider includes connecting rod and balancing pole, and the connecting rod passes through the screw fixation in the mobile jib, and the balancing pole is fixed in the connecting rod through the screw rod subassembly, and the balancing pole is equipped with horizontal guide wheel, and horizontal guide wheel rolls on the rail, and the connecting rod is equipped with the shower nozzle. The horizontal guide wheel rolls to drive the spray head to move, so that the spray head sprays the steel rail.
Further, the screw assembly comprises a screw and a nut, the balance rod rotates around the screw, and the nut fixes the position of the balance rod. The connecting rod rotates around the screw rod to adjust the height of the spray head on one side of the steel rail according to different steel rails, and the position of the connecting rod is fixed by the installation nut after the adjustment is finished.
Further, the guiding device comprises a balancing rod, the balancing rod is fixed on the main rod through a screw, the balancing rod is provided with a horizontal guiding wheel and a vertical guiding wheel, the horizontal guiding wheel rolls on the upper surface of the steel rail, the vertical guiding wheel rolls on the side face of the steel rail, and the balancing rod is provided with a spray head. Besides the horizontal guide wheels, vertical guide wheels can be arranged to play a better guiding role, so that the portable rail side lubrication coating device is prevented from moving away from the steel rail.
Further, the control system comprises a power supply and a control button, wherein the power supply is connected with the control button and an oil pump in the lubricant storage bottle, and the oil pump is connected with an oil delivery pipe. Pressing the control button, starting an oil pump in the lubricant storage bottle to convey the lubricant to the spray head, and spraying the spray head. And the control button is released, the oil pump is stopped, and the spray head stops spraying.
Further, the main rod is provided with a handle, the handle is provided with a control button, and the control button is connected with a power supply through an electric wire. The handle is convenient for a single person to operate by one hand.
Further, the mobile jib is equipped with the staple bolt, and the lubricant storage bottle is installed in the staple bolt. The staple bolt is used for fixed lubricant storage bottle's position.
Further, the mobile jib is equipped with angle modulation support frame, and angle modulation support frame includes bracing piece and support frame, and the lubricant stores up the bottle and installs on the support frame, and the one end of bracing piece is fixed in the mobile jib through hand screw bolt, and the other end of bracing piece is equipped with the arc mounting groove, and hand screw bolt runs through the arc mounting groove and is fixed in the mobile jib with the bracing piece. The supporting rod can rotate around one end, and the other end is fixed with the supporting rod through the arc-shaped mounting groove and the hand-screwed bolt, so that the supporting frame is level with the steel rail, and the lubricant storage bottle can be conveniently placed.
By adopting the technical scheme, the utility model has the following beneficial effects:
the movable portable rail side lubrication coating device has the characteristics of light weight and convenience in carrying, and can finish coating operation only by a single person. The portable rail side lubrication coating device for the hand-held switch rail is suitable for the switch rail and the switch rail with serious abrasion or the sections with difficult coating work by using the vehicle-mounted rail solid lubrication coating device, and can be used for directly coating liquid lubrication on the inner side surface of the rail so as to slow down the abrasion of the switch rail and the curve rail and prolong the service life of the switch rail or the curve upper rail.
Drawings
The utility model is further described below with reference to the accompanying drawings.
Fig. 1 is a schematic view of the structure of a mobile portable rail side lubrication coating apparatus in embodiment 1.
Fig. 2 is a schematic structural view of the main lever and the guide device.
Fig. 3 is a schematic view of the structure of the guide device when sliding on the rail.
Fig. 4 is a schematic view of the structure of fig. 3 at another angle.
Fig. 5 is a schematic structural view of a mobile portable rail side lubrication coating apparatus in example 2.
Fig. 6 is a schematic view of the structure of fig. 5 at another angle.
Detailed Description
Example 1
The movable portable rail side lubrication coating device shown in fig. 1 comprises a main rod 1, wherein the main rod 1 is provided with a hoop 2, and a lubricant storage bottle 3 is arranged in the hoop 2. The anchor ear 2 is used for fixing the position of the lubricant storage bottle 3. The top of mobile jib 1 is equipped with handle 4, and handle 4 is equipped with control button 5, and control button 5 passes through electric wire 16 and connects power 6.
As shown in fig. 2, the main rod 1 is provided with a guiding device, the guiding device comprises a connecting rod 7 and a balance rod 8, the connecting rod 7 is fixed on the main rod 1 through a screw 9, the balance rod 8 is fixed on the connecting rod 7 through a screw assembly, the balance rod 8 is provided with a horizontal guiding wheel 10, the horizontal guiding wheel 10 rolls on a steel rail 11, the connecting rod 7 is provided with a spray head 12, the spray head 12 is connected with an oil pump in the lubricant storage bottle 3 through an oil delivery pipe 13, and a control system is connected with the lubricant storage bottle 3 and controls whether to convey the lubricant to the spray head 12.
As shown in fig. 2 to 4, the screw assembly includes a screw 14 and a nut 15, the balance bar 8 rotates around the screw 14, and the nut 15 fixes the position of the balance bar 8. For different steel rails 11, the connecting rod 7 rotates around the screw 14 so as to adjust the height of the spray head 12 on one side of the steel rail 11, and after the adjustment is finished, the position of the connecting rod 7 is fixed by the mounting nut 15.
The specific use method of the mobile portable rail side lubrication coating device is as follows:
1. the lubricant is heated to 70 ℃, stirred uniformly, filled into a lubricant storage bottle 3 through a funnel, and the storage bottle cap is screwed.
2. The lubricant storage bottle 3 is fixed on the main rod 1 through the hoop 2 connected with the main rod 1.
3. The lubricant storage bottle 3 is connected with the spray head 12 through the oil delivery pipe 13, and the switch of the power supply 6 is placed at the closing position when the connection is made.
4. The portable rail side lubrication coating device for moving the hand-held switch blade is stably placed on a rail, after a guide wheel 10 is abutted against a steel rail 11, a main rod 1 is rotated, a connecting rod 7 rotates around a screw 14, the height of a spray head 12 is adjusted, a nut 15 is arranged on the screw 14 and is fixed, a power supply 6 is turned on for pilot spraying, and if pilot spraying is normal, coating operation (the working voltage is 12V) can be carried out.
5. During operation, uniform speed and balance should be ensured.
6. Each bottle of lubricant can be continuously coated for about 1km (the coating running speed is 2-3 km/h), and after 10 meters of lubricant is sprayed on a positive line, the lubricant is stopped for 10 meters and then sprayed, and the lubricant is sprayed intermittently (the effective dragging distance is 10 meters).
7. When the pipeline is blocked, the power supply 6 is required to be turned off, the blocked part is checked section by section, the power supply 6 is turned on by special cleaning agent for dredging, and the operation is performed after the whole pipeline is unblocked;
8. after the operation is finished, the oil delivery pipe 13 and the spray head 12 are cleaned by special cleaning agents;
9. when the equipment is stored for a long time, the equipment should be stored in dry, ventilated, dampproof and anti-corrosion environment.
Example 2
The portable rail side lubrication coating apparatus for mobile use as shown in fig. 5 and 6, which comprises a main rod 1, wherein the main rod 1 is provided with an angle adjustment support frame, the angle adjustment support frame comprises a support rod 16 and a support frame 17, a lubricant storage bottle 3 is mounted on the support frame 17, one end of the support rod 16 is fixed on the main rod 1 through a hand screw bolt 18, the other end of the support rod 16 is provided with an arc-shaped mounting groove 19, and the hand screw bolt 18 penetrates through the arc-shaped mounting groove 19 to fix the support rod 16 on the main rod 1. The supporting rod 16 can rotate around one end, and the other end is fixed with the supporting rod 16 through the arc-shaped mounting groove 19 and the hand-screwed bolt 18, so that the supporting frame 17 is level with the steel rail 11, and the lubricant storage bottle 3 is convenient to place.
The main rod 1 is provided with a guide device, the guide device comprises a balance rod 8, the balance rod 8 is fixed on the main rod 1 through a screw 9, the balance rod 8 is provided with a horizontal guide wheel 10 and a vertical guide wheel 20, the horizontal guide wheel 10 rolls on the upper surface of a steel rail 11, the vertical guide wheel 20 rolls eggs on the side surface of the steel rail 11, and the balance rod 8 is provided with a spray head 12. In addition to the horizontal guide wheels 10, vertical guide wheels 20 may be provided for better guiding and to prevent moving the portable rail-side lubrication coating apparatus away from the rail 11.
The top of mobile jib 1 is equipped with handle 4, and handle 4 is equipped with control button 5, and control button 5 controls the on and off of power 6. The lubricant storage bottle 3 is connected with the spray head 12 through an oil delivery pipe 13, a pump (not shown in the figure) is arranged in the lubricant storage bottle 3, and the lubricant in the lubricant storage bottle 3 flows to the spray head 12 through the oil delivery pipe 13 through the pump to be sprayed out.
The specific use method of the mobile portable rail side lubrication coating device is as follows:
1. the lubricant was heated to 70 degrees and stirred well before being filled into lubricant reservoir 3 via a funnel.
2. The bottom of the supporting rod 16 is fixed on the main rod 1 through a hand-screwed bolt 18, the angle of the supporting rod 16 is adjusted in a rotating mode, the supporting frame 17 on the supporting rod 16 is enabled to be horizontal to the steel rail 11, the position of the supporting rod 16 is fixed through the arc-shaped mounting groove 19 through the hand-screwed bolt 18, and the lubricant storage bottle 3 is fixed on the supporting frame 17.
3. The lubricant storage bottle 3 is connected with the spray head 12 through the oil delivery pipe 13, and the switch of the power supply 6 is placed at the closing position when the connection is made.
4. The hand-held switch blade moving portable rail side lubricating coating device is stably placed on a rail, after a horizontal guide wheel 10 and a vertical guide wheel 20 are abutted against a steel rail 11, a screw 9 on a balance rod 8 is fixed, a control button 5 is opened to perform trial spraying, and if the trial spraying is normal, coating operation (the working voltage is 12V) can be performed.
5. During operation, uniform speed and balance should be ensured.
6. Each bottle of lubricant can be continuously coated for about 1km (the coating running speed is 2-3 km/h), and after 10 meters of lubricant is sprayed on a positive line, the lubricant is stopped for 10 meters and then sprayed, and the lubricant is sprayed intermittently (the effective dragging distance is 10 meters).
7. When the pipeline is blocked, the power supply 6 is required to be turned off, the blocked part is checked section by section, the power supply 6 is turned on by special cleaning agent for dredging, and the operation is performed after the whole pipeline is unblocked;
8. after the operation is finished, the oil delivery pipe 13 and the spray head 12 are cleaned by special cleaning agents;
9. when the equipment is stored for a long time, the equipment should be stored in dry, ventilated, dampproof and anti-corrosion environment.
The above is only a specific embodiment of the present utility model, but the technical features of the present utility model are not limited thereto. Any simple changes, equivalent substitutions or modifications made on the basis of the present utility model to solve the substantially same technical problems and achieve the substantially same technical effects are encompassed within the scope of the present utility model.
Claims (8)
1. Remove portable rail side lubrication coating device, its characterized in that: the automatic lubrication system comprises a main rod, a guiding device, a control system and a lubricant storage bottle, wherein the main rod is provided with the guiding device, the guiding device slides on a steel rail, the guiding device is provided with a spray head, the spray head is connected with the lubricant storage bottle through an oil pipeline, and the control system is connected with the lubricant storage bottle and controls whether to convey lubricant to the spray head.
2. The mobile portable rail side lubrication coating apparatus of claim 1, wherein: the guide device comprises a connecting rod and a balance rod, the connecting rod is fixed on the main rod through screws, the balance rod is fixed on the connecting rod through a screw rod assembly, the balance rod is provided with a horizontal guide wheel, the horizontal guide wheel rolls on the steel rail, and the connecting rod is provided with a spray head.
3. The mobile portable rail side lubrication coating apparatus of claim 2, wherein: the screw assembly comprises a screw and a nut, the balance rod rotates around the screw, and the nut fixes the position of the balance rod.
4. The mobile portable rail side lubrication coating apparatus of claim 1, wherein: the guide device comprises a balance rod, the balance rod is fixed on the main rod through a screw, the balance rod is provided with a horizontal guide wheel and a vertical guide wheel, the horizontal guide wheel rolls on the upper surface of the steel rail, the vertical guide wheel rolls on the side surface of the steel rail, and the balance rod is provided with a spray head.
5. The mobile portable rail side lubrication coating apparatus of claim 1, wherein: the control system comprises a power supply and a control button, wherein the power supply is connected with the control button and an oil pump in the lubricant storage bottle, and the oil pump is connected with the oil delivery pipe.
6. The mobile portable rail side lubrication coating apparatus of claim 5, wherein: the mobile jib is equipped with the handle, the handle is equipped with control button, control button passes through the electric wire and connects the power.
7. The mobile portable rail side lubrication coating apparatus of claim 1, wherein: the main rod is provided with a hoop, and the lubricant storage bottle is arranged in the hoop.
8. The mobile portable rail side lubrication coating apparatus of claim 1, wherein: the mobile jib is equipped with the angle modulation support frame, the angle modulation support frame includes bracing piece and support frame, the lubricant storage bottle is installed on the support frame, the one end of bracing piece is fixed in through hand screw bolt the mobile jib, the other end of bracing piece is equipped with the arc mounting groove, hand screw bolt runs through the arc mounting groove will the bracing piece is fixed in the mobile jib.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321668397.2U CN220258383U (en) | 2023-06-28 | 2023-06-28 | Portable rail side lubrication coating device moves |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321668397.2U CN220258383U (en) | 2023-06-28 | 2023-06-28 | Portable rail side lubrication coating device moves |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220258383U true CN220258383U (en) | 2023-12-29 |
Family
ID=89299563
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321668397.2U Active CN220258383U (en) | 2023-06-28 | 2023-06-28 | Portable rail side lubrication coating device moves |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220258383U (en) |
-
2023
- 2023-06-28 CN CN202321668397.2U patent/CN220258383U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |