CN220255695U - Cut tobacco screening and cutting equipment - Google Patents

Cut tobacco screening and cutting equipment Download PDF

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Publication number
CN220255695U
CN220255695U CN202321798710.4U CN202321798710U CN220255695U CN 220255695 U CN220255695 U CN 220255695U CN 202321798710 U CN202321798710 U CN 202321798710U CN 220255695 U CN220255695 U CN 220255695U
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wheel
filaments
base
bevel gear
sorting mechanism
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CN202321798710.4U
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郭大江
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Kaifeng Qingtai Machinery Co ltd
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Kaifeng Qingtai Machinery Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The tobacco shred screening and cutting equipment comprises a base, wherein a main body box is arranged at the upper end of the base, a sorting mechanism is arranged on the inner wall of the main body box, the sorting mechanism comprises a plurality of first needle rollers which rotate synchronously, a plurality of rows of steel needles are arranged on the outer surfaces of the first needle rollers, the steel needles of the adjacent first needle rollers are distributed in a staggered manner, and when the first needle rollers rotate, gaps in the middle of the steel needles which are distributed in a staggered manner form a plurality of dynamic sieve holes; the outlet end of the sorting mechanism is provided with a yarn breaking mechanism, and the lower end of the main body box is provided with a conveyor belt; the cut tobacco is screened by utilizing dynamic sieve mesh screening and differential tearing, filaments in the cut tobacco are firstly selected, and then the filaments are processed into medium filaments and short filaments, and meanwhile, the breaking can be well controlled. By the treatment of the equipment, the filament rate in the tobacco shred is greatly reduced, the broken filament rate is almost unchanged while the proportion of medium filaments and short filaments is increased, the structural distribution of the tobacco shred is effectively improved, and the uniformity of the finished tobacco shred is improved.

Description

Cut tobacco screening and cutting equipment
Technical Field
The utility model relates to the technical field of filiform screening, in particular to cut tobacco screening and cutting equipment.
Background
In recent years, the explosive growth of the fine cigarettes in the domestic market is realized, the consumer acceptance is obtained, the important growth point of the development of the domestic cigarettes is realized, but the negative effect caused by the excessively high filament rate in the tobacco shred structure is more obvious because the diameter of the fine cigarettes is smaller than that of a standard cigarette; the tobacco shreds are too long and are easy to intertwine to form tobacco shred clusters, so that the tobacco shreds are not easy to uniformly distribute in the rolling process, bamboo joint cigarettes or empty cigarettes are easy to form, quality defects exist, and raw material consumption is increased; the density distribution of cigarettes is also uneven, so that the quality stability is poor; at present, two methods for improving tobacco shred structures in China are approximately adopted: firstly, the filaments in the cut tobacco are screened out by a vibration screening machine, and then the cut tobacco is cut by a cutting mechanism, so that the method has two disadvantages: (1) Because the screen plate is a punching plate or a woven net, the static screen holes are easy to block the screen holes; (2) Because the filament is truncated into the middle filament and the short filament by adopting a structure similar to scissors by the shortening mechanism, the breakage phenomenon is necessarily generated due to a gap between the two scissors; classifying and screening the mixed tobacco flakes through a tobacco flake classifying mechanism, conveying the classified tobacco flakes with preset sizes to a tobacco flake fixed-length shredding mechanism, and extruding and shredding by adopting a master roller and a slave roller with preset cutting edge structures to obtain fixed-length tobacco shreds; the method improves the tobacco shred structure and achieves a certain effect, but the effect of optimizing the tobacco shred structure is not ideal because the tobacco shred is crushed too much; for this purpose, a tobacco shred screening and cutting device is proposed to solve the problems mentioned in the above.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides tobacco shred screening and cutting equipment which screens and breaks tobacco shreds by utilizing dynamic sieve mesh screening and differential tearing, firstly selects filaments in cut tobacco shreds, then processes the filaments into medium filaments and short filaments, and simultaneously can well control the breaking. The filament rate is greatly reduced, the ratio of medium filament to short filament is increased, the broken filament rate is almost unchanged, the structural distribution of cut tobacco is effectively improved, the uniformity of finished cut tobacco is improved, and the problems in the background technology are effectively solved.
The technical scheme adopted by the utility model for solving the problems is as follows:
the utility model provides a pipe tobacco screening cutting equipment, includes the base, the base upper end is equipped with the main part case, main part incasement wall is equipped with sorting mechanism, and sorting mechanism includes a plurality of synchronous pivoted first needle rollers, first needle roller surface is equipped with a plurality of steel needles that stagger distributed, make a plurality of steel needles that stagger distributed constitute the structure of dynamic sieve mesh when first needle roller rotates, sorting mechanism's exit end is equipped with broken silk mechanism, main part case lower extreme is equipped with the conveyer belt.
The main part case rear end is equipped with first motor, and first motor rear end coaxial rigid coupling has a plurality of first bevel gears, and first bevel gear one side has meshed second bevel gear respectively, first needle roller coaxial rigid coupling respectively on corresponding second bevel gear, the main part case lower extreme is the opening form, and main part incasement wall is equipped with the first blanking mouth with sorting mechanism matched with, and first blanking mouth is cavity form and upper end opening is greater than the lower extreme opening.
The wire breaking mechanism comprises a wire feeding roller and a wire breaking roller, the wire feeding roller is coaxially fixedly connected with a corresponding large gear, and the wire breaking roller is coaxially fixedly connected with the corresponding small gear.
The base surface sliding connection has two L shape backup pads, the base middle part rotates and is connected with the threaded rod, threaded rod surface threaded connection has the connecting plate, and L shape backup pad rigid coupling is on both ends surface about the connecting plate, base bottom inner wall rigid coupling has the second motor, and second motor right-hand member rigid coupling has the primary pulley, and the primary pulley upper end area is connected with the secondary pulley, and the coaxial rigid coupling in secondary pulley left end has the action wheel, and base upper end rear side rotates and is connected with first transfer wheel, and the base front end rotates and is connected with the second transfer wheel, and two L shape backup pad front end inner walls rotate and are connected with a first removal wheel, and two L shape backup pad rear end inner walls rotate and are connected with a second removal wheel, the conveyer belt cover is at corresponding action wheel, first transfer wheel, second transfer wheel, first removal wheel, second removal wheel surface.
The utility model has novel structure, ingenious conception and simple and convenient operation, and has the following advantages compared with the prior art:
a tobacco shred screening and cutting device is characterized in that a first motor and a second motor are started, tobacco shreds are put into a main body box, medium filaments and short filaments fall onto a conveyor belt through a sorting mechanism, filaments are conveyed to the forefront end position of the sorting mechanism, namely the outlet end of the sorting mechanism, the filaments enter a filament breaking mechanism under the action of gravity, the filaments are subjected to secondary operation through the filament breaking mechanism, and accordingly the filaments are broken into the medium filaments and the short filaments, and the broken filaments fall onto the conveyor belt under the action of gravity and are conveyed forwards; by the treatment of the equipment, the filament rate in the tobacco shred is greatly reduced, the broken filament rate is almost unchanged while the proportion of medium filaments and short filaments is increased, the structural distribution of the tobacco shred is effectively improved, and the uniformity of the finished tobacco shred is improved.
Drawings
Fig. 1 is a schematic diagram of the overall structure of a tobacco shred screening and cutting device.
Fig. 2 is a main body box sectional view of a tobacco shred screening and cutting apparatus of the present utility model.
Fig. 3 is a schematic diagram of a sorting mechanism of the tobacco shred screening and cutting device.
Fig. 4 is a schematic structural view of a thread breaking mechanism of the tobacco shred screening and cutting device.
Fig. 5 is a schematic diagram of a blanking port structure of a tobacco shred screening and cutting device.
Fig. 6 is an installation schematic view of an L-shaped support plate of the tobacco shred screening and cutting apparatus of the present utility model.
Fig. 7 is a schematic view showing the installation of a conveyor belt of a tobacco shred screening and cutting apparatus according to the present utility model.
Reference numerals in the drawings: 1-main body box, 2-base, 3-feed inlet, 4-first motor, 5-first bevel gear, 6-second bevel gear, 7-first needle roller, 8-first steering bevel gear, 9-second steering bevel gear, 10-first band pulley, 11-second band pulley, 12-gear wheel, 13-pinion, 14-wire feeding roller, 15-wire breaking roller, 16-first blanking inlet, 17-second blanking inlet, 18-second motor, 19-main band pulley, 20-secondary band pulley, 21-handle, 22-threaded rod, 23-connecting plate, 24-L-shaped supporting plate, 25-driving wheel, 26-conveyer belt, 27-first conveyer wheel, 28-first moving wheel, 29-second moving wheel, 30-second conveyer wheel.
Detailed Description
The following are specific embodiments of the present utility model, and the technical solutions of the present utility model are further described with reference to the accompanying drawings, but the present utility model is not limited to these embodiments.
As shown in fig. 1-7, the utility model provides tobacco shred screening and cutting equipment, which comprises a base 2, wherein a main body box 1 is arranged at the upper end of the base 2, a sorting mechanism is arranged on the inner wall of the main body box 1, the sorting mechanism comprises a plurality of first needle rollers 7 which rotate synchronously, a plurality of steel needles which are distributed in a staggered manner are arranged on the outer surface of each first needle roller 7, when the first needle rollers 7 rotate, the plurality of steel needles which are distributed in a staggered manner form a dynamic sieve pore structure, a yarn breaking mechanism is arranged at the outlet end of the sorting mechanism, and a conveyor belt 26 is arranged at the lower end of the main body box 1.
As shown in fig. 1-4, the base 2 is used for supporting the device, the main body box 1 is fixedly connected to the upper end of the base 2, the rear side of the upper end of the main body box 1 is provided with the feed inlet 3, tobacco shreds are poured into the feed inlet 3 and fall into the main body box 1 under the action of gravity, when the tobacco shreds fall into the main body box 1, a plurality of steel needles which are distributed in a staggered manner form a dynamic sieve pore through a plurality of first needle rollers 7 of the sorting mechanism, the tobacco shreds can be screened, short filaments and medium filaments fall onto the conveyor belt 26, and the filaments are conveyed forwards under the stirring action of the first needle rollers 7 and the steel needles, as shown in fig. 2, the filaments are conveyed to the foremost end of the sorting mechanism, namely the outlet end of the sorting mechanism, the filaments enter the filament breaking mechanism under the action of gravity, the filaments are subjected to secondary operation through the filament breaking mechanism, so that the broken filaments are processed into medium filaments and short filaments, and the broken filaments continue to fall onto the conveyor belt 26 under the action of gravity to be conveyed forwards; and simultaneously, the crushing can be well controlled. By the treatment of the equipment, the filament rate in the tobacco shred is greatly reduced, the broken filament rate is almost unchanged while the proportion of medium filaments and short filaments is increased, the structural distribution of the tobacco shred is effectively improved, and the uniformity of the finished tobacco shred is improved.
The utility model discloses a sorting mechanism, including main part case 1, first motor 4 rear end coaxial rigid coupling has a plurality of first bevel gears 5, and first bevel gear 5 one side is meshed respectively and is had second bevel gear 6, first needle roller 7 coaxial rigid coupling respectively on corresponding second bevel gear 6, main part case 1 lower extreme is the opening form, and main part case 1 inner wall is equipped with first blanking mouth 16 with sorting mechanism matched with, and first blanking mouth 16 is cavity form and upper end opening is greater than the lower extreme opening.
As shown in fig. 2-5, the first motor 4 is used for providing a rotating force for the first needle roller 7, the first motor 4 is fixedly connected to the main body box 1, the motor is in the prior art, and is not described in detail, the inner walls of the plurality of first bevel gears 5 are fixedly connected with a rotating shaft, the outer surface of the rotating shaft is rotationally connected with two bearing seats, the bottom ends of the bearing seats are respectively fixedly connected to the rear end surface of the main body box 1, and the first bevel gears 5 can only synchronously rotate through the bearing seats; the centers of the second bevel gear 6 and the first needle roller 7 are fixedly connected with a rotating shaft, and the rotating shaft penetrates through the front end surface and the rear end surface of the main body box 1 and is rotationally connected to the inner wall of the main body box 1; the first blanking mouth 16 rigid coupling is at main part case 1 inner wall, and first blanking mouth 16 upper end opening form is big, and the purpose is for convenient medium silk and the short silk that receive sorting mechanism screening down, and the lower extreme opening is little convenient gather pipe tobacco, prevents that pipe tobacco from falling into outside conveyer belt 26 both sides, when starting first motor 4, can make corresponding first bevel gear 5 synchronous rotation, and first bevel gear 5 rotates through the meshing with corresponding second bevel gear 6, then can make a plurality of first needle rollers 7 realize synchronous syntropy rotation to make sorting mechanism normal operating.
The rear end of the first motor 4 is fixedly connected with a first steering bevel gear 8, the right end of the first steering bevel gear 8 is meshed with a second steering bevel gear 9, the right end of the second steering bevel gear 9 is coaxially fixedly connected with a first belt pulley 10, the lower end of the first belt pulley 10 is connected with a second belt pulley 11, the right end of the second belt pulley 11 is coaxially fixedly connected with a large gear 12, the front end of the large gear 12 is meshed with a small gear 13, the wire breaking mechanism comprises a wire feeding roller 14 and a wire breaking roller 15, the wire feeding roller 14 is coaxially fixedly connected with the corresponding large gear 12, and the wire breaking roller 15 is coaxially fixedly connected with the corresponding small gear 13.
As shown in fig. 4-5, the inner wall of the main body box 1 is fixedly connected with a second blanking port 17, and the second blanking port 17 is arranged at the outlet end of the sorting mechanism as shown in fig. 5, so that the selected filaments can be conveniently collected; the centers of the second steering bevel gear 9 and the first belt pulley 10, the centers of the second belt pulley 11 and the large gear 12 and the centers of the pinion 13 and the wire breaking roller 15 are respectively and fixedly connected with a rotating shaft, and the rotating shafts are respectively and rotatably connected to the inner wall of the main body box 1; when the filament falls into the yarn breaking mechanism, a plurality of steel needles are fixedly connected to the outer surfaces of the yarn feeding roller 14 and the yarn breaking roller 15, as shown in fig. 4, the filament is torn into medium filaments and short filaments through the rotation speed difference of the yarn feeding roller 14 and the yarn breaking roller 15, after the first motor 4 is started, the first steering bevel gear 8, the second steering bevel gear 9, the first belt pulley 10, the second belt pulley 11, the large gear 12 and the yarn feeding roller 14 are synchronously rotated, when the large gear 12 rotates, the small gear 13 rotates at a high speed through the meshing with the small gear 13, and when the small gear 13 rotates at a high speed, the corresponding yarn breaking roller 15 is driven to rotate at a high speed, so that the filament is torn into the medium filaments and the short filaments through the yarn breaking mechanism.
The outer surface sliding connection of base 2 has two L shape backup pad 24, the middle part rotation of base 2 is connected with threaded rod 22, threaded rod 22 surface threaded connection has connecting plate 23, and L shape backup pad 24 rigid coupling is in the both ends surface about connecting plate 23, the inner wall rigid coupling of base 2 bottom has second motor 18, and the right-hand member rigid coupling of second motor 18 has main pulley 19, and main pulley 19 upper end has and is connected with secondary pulley 20, and the coaxial rigid coupling in secondary pulley 20 left end has action wheel 25, and base 2 upper end rear side rotates and is connected with first transfer wheel 27, and base 2 front end rotates and is connected with second transfer wheel 30, and two L shape backup pad 24 front end inner wall rotates and is connected with a first removal wheel 28, and two L shape backup pad 24 rear end inner wall rotations are connected with a second removal wheel 29, conveyer belt 26 cover is at corresponding action wheel 25, first transfer wheel 27, second transfer wheel 30, first removal wheel 28, second removal wheel 29 surface.
As shown in fig. 5-7, bearing fixing seats are respectively rotatably connected to the front end and the rear end of the outer surface of the threaded rod 22, the bottom end of the bearing fixing seat is fixedly connected to the base 2, the limiting threaded rod 22 can only rotate, the base 2, the threaded rod 22, the connecting plate 23 and the L-shaped supporting plate 24 are installed and shaped as shown in fig. 6, the handle 21 is fixedly connected to the rear end of the outer surface of the threaded rod 22, the handle 21 is used for facilitating the rotation of the threaded rod 22, the front end and the rear end of the L-shaped supporting plate 24 are slidably connected to the inner wall of the base 2, the second motor 18 is used for providing rotating force for the driving wheel 25, the first driving wheel, the second driving wheel, the first moving wheel 28, the second moving wheel 28 and the conveying belt 26 are installed and shaped as shown in fig. 7, when the second motor 18 is started, the corresponding main belt wheel 19, the auxiliary belt 20 and the driving wheel 25 can be driven to rotate synchronously, when the driving wheel 25 rotates, the corresponding first conveying wheel 27, the second conveying wheel 30, the first moving wheel 28 and the second moving wheel 29 are used for limiting the conveying belt 26, so that the corresponding conveying belt 26 and the corresponding friction force of the driving wheel 26 can fall into the front position of the conveying belt 26 when the corresponding conveying belt 26 and the corresponding position to the specified position, and the cut tobacco can fall into the position when the position of the conveying belt and the position when the cut tobacco falls down through the specified position; when the transmission length of the conveyor belt 26, namely, the designated position of tobacco shred transmission needs to be adjusted, the threaded rod 22 is rotated by rotating the handle 21, the threaded rod 22 rotates to enable the connecting plate 23 to move forwards or backwards through threaded connection with the connecting plate 23, when the connecting plate 23 moves forwards, the corresponding L-shaped supporting plate 24 moves forwards, the L-shaped supporting plate 24 moves forwards to drive the corresponding first moving wheel 28 and the corresponding second moving wheel 29 to synchronously move forwards, when the first moving wheel 28 and the second moving wheel 29 move forwards, the upper end transmission length of the conveyor belt 26 is increased, and when the connecting plate 23 moves backwards, the upper end length of the conveyor belt 26 is shortened, so that the conveyor belt is adjusted adaptively according to specific use requirements.
When the utility model is used, the first motor 4 and the second motor 18 are started, the cut tobacco is put into the main body box 1, the medium thread and the short thread fall onto the conveyor belt 26 through the sorting mechanism, the long thread is conveyed to the forefront end position of the sorting mechanism, namely the outlet end of the sorting mechanism, the long thread enters into the thread breaking mechanism under the action of gravity, the long thread is subjected to secondary operation through the thread breaking mechanism, so that the long thread is split into the medium thread and the short thread, and the split long thread continuously falls onto the conveyor belt 26 under the action of gravity and is conveyed forwards; meanwhile, the broken tobacco can be well controlled, the filament rate in the tobacco shreds is greatly reduced by the equipment, the broken tobacco rate is almost unchanged while the ratio of the medium filaments to the short filaments is increased, the structural distribution of the tobacco shreds is effectively improved, and the uniformity of the finished tobacco shreds is improved.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the utility model. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions, without departing from the spirit of the utility model or exceeding the scope of the utility model as defined in the accompanying claims.

Claims (4)

1. Cut tobacco screening and cutting equipment comprises a base (2), and is characterized in that: the utility model discloses a wire sorting machine, including base (2), main part case (1) are equipped with to base (2) upper end, main part case (1) inner wall is equipped with sorting mechanism, and sorting mechanism includes a plurality of synchronous pivoted first needle roller (7), first needle roller (7) surface is equipped with a plurality of steel needles of crisscross distribution, make a plurality of steel needles of crisscross distribution constitute the structure of dynamic sieve mesh when first needle roller (7) rotate, and sorting mechanism's exit end is equipped with wire breaking mechanism, main part case (1) lower extreme is equipped with conveyer belt (26).
2. A tobacco shred screening and cutting apparatus as claimed in claim 1, wherein: the utility model discloses a sorting mechanism, including main part case (1), first motor (4) rear end coaxial rigid coupling has a plurality of first bevel gears (5), and first bevel gear (5) one side meshing has second bevel gear (6) respectively, first needle roller (7) coaxial rigid coupling is on corresponding second bevel gear (6) respectively, main part case (1) lower extreme is the opening form, and main part case (1) inner wall is equipped with first blanking mouth (16) with sorting mechanism matched with, and first blanking mouth (16) are cavity form and upper end opening is greater than the lower extreme opening.
3. A cut tobacco screening and cutting apparatus according to claim 2, wherein: the novel wire breakage mechanism is characterized in that a first steering bevel gear (8) is fixedly connected to the rear end of the first motor (4), a second steering bevel gear (9) is meshed with the right end of the first steering bevel gear (8), a first belt wheel (10) is coaxially fixedly connected to the right end of the second steering bevel gear (9), a second belt wheel (11) is connected to the lower end of the first belt wheel (10), a large gear (12) is coaxially fixedly connected to the right end of the second belt wheel (11), a small gear (13) is meshed with the front end of the large gear (12), the wire breakage mechanism comprises a wire feeding roller (14) and a wire breakage roller (15), the wire feeding roller (14) is coaxially fixedly connected with the corresponding large gear (12), and the wire breakage roller (15) is coaxially fixedly connected with the corresponding small gear (13).
4. A tobacco shred screening and cutting apparatus as claimed in claim 1, wherein: the utility model discloses a base, including base (2), threaded rod (22) surface threaded connection have connecting plate (23), L shape backup pad (24) rigid coupling is in both ends surface about connecting plate (23), base (2) bottom inner wall rigid coupling has second motor (18), second motor (18) right-hand member rigid coupling has main band pulley (19), main band pulley (19) upper end area is connected with secondary pulley (20), secondary pulley (20) left end coaxial rigid coupling has action wheel (25), base (2) upper end rear end rotation is connected with first transfer wheel (27), base (2) front end rotation is connected with second transfer wheel (30), two L shape backup pad (24) front end inner wall rotation is connected with a first removal wheel (28), two L shape backup pad (24) rear end inner wall rotation is connected with a second removal wheel (29), conveyer belt (26) cover is at corresponding action wheel (25), first transfer wheel (27), second transfer wheel (30), second removal wheel (29).
CN202321798710.4U 2023-07-10 2023-07-10 Cut tobacco screening and cutting equipment Active CN220255695U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321798710.4U CN220255695U (en) 2023-07-10 2023-07-10 Cut tobacco screening and cutting equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321798710.4U CN220255695U (en) 2023-07-10 2023-07-10 Cut tobacco screening and cutting equipment

Publications (1)

Publication Number Publication Date
CN220255695U true CN220255695U (en) 2023-12-29

Family

ID=89299019

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321798710.4U Active CN220255695U (en) 2023-07-10 2023-07-10 Cut tobacco screening and cutting equipment

Country Status (1)

Country Link
CN (1) CN220255695U (en)

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