CN220244978U - Automatic winding machine for photovoltaic adhesive film - Google Patents
Automatic winding machine for photovoltaic adhesive film Download PDFInfo
- Publication number
- CN220244978U CN220244978U CN202321668176.5U CN202321668176U CN220244978U CN 220244978 U CN220244978 U CN 220244978U CN 202321668176 U CN202321668176 U CN 202321668176U CN 220244978 U CN220244978 U CN 220244978U
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- roller
- drive
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- 238000004804 winding Methods 0.000 title claims abstract description 122
- 239000002313 adhesive film Substances 0.000 title abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 238000005520 cutting process Methods 0.000 claims abstract description 37
- 238000003860 storage Methods 0.000 claims abstract description 36
- 230000007704 transition Effects 0.000 claims abstract description 14
- 230000006835 compression Effects 0.000 claims abstract description 10
- 238000007906 compression Methods 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 23
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000005096 rolling process Methods 0.000 claims description 11
- 239000012528 membrane Substances 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 5
- 238000005452 bending Methods 0.000 claims description 2
- 230000005012 migration Effects 0.000 claims description 2
- 238000013508 migration Methods 0.000 claims description 2
- 230000003068 static effect Effects 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 abstract 1
- 238000003825 pressing Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Replacement Of Web Rolls (AREA)
Abstract
The utility model discloses an automatic winding machine for a photovoltaic adhesive film, which comprises a frame, wherein a storage mechanism, a winding mechanism and a cutting and winding mechanism are arranged on the frame, the storage mechanism comprises a lifting device, a storage roller and a plurality of first transition rollers, the lifting device is arranged on the frame and connected with the storage roller and used for driving a discharging roller to lift, the plurality of first transition rollers are respectively positioned above the storage roller, the cutting and winding mechanism comprises a lifting frame and a lifting drive, the lifting frame is hinged with the frame and positioned below the winding shaft, a compression roller, a rodless cylinder and a plurality of second transition rollers are arranged on the lifting frame, a cutter is arranged at the output end of the rodless cylinder, the lifting drive is connected with the lifting frame and used for driving the lifting frame to lift so that the compression roller compresses the adhesive film on the winding shaft, and the winding mechanism comprises the winding shaft and the winding drive; the cutting position of the automatic photovoltaic film winding machine is close to the winding shaft, the storage device is additionally arranged, static cutting can be realized, the problem of edge folding is effectively solved, and the waste of the film is reduced.
Description
Technical Field
The utility model relates to the technical field of winding devices, in particular to an automatic winding machine for a photovoltaic adhesive film.
Background
The existing coiling mechanism of solar photovoltaic glued membrane class product in market is in the relation of the design position of cutter in automatic roll change process, and side cut length is longer, has 30-40cm coiled material passive reel, and the coiled material of reel can exist the hem, and because of the hem reason, can lead to being close to the inside glued membrane damage of rolling paper tube, causes extravagant, feeds back according to current service condition, per roll of wasted glued membrane about 10-15 meters.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides the automatic photovoltaic film winding machine, wherein the cutting position of the automatic photovoltaic film winding machine is close to a winding shaft, a storage device is additionally arranged, static cutting can be realized, the problem of edge folding is effectively solved, and the waste of the film is reduced.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
an automatic winder for a photovoltaic film, comprising:
the material storage mechanism, the winding mechanism and the cutting and winding mechanism are all arranged on the frame; the material storage mechanism comprises a lifting device, a material storage roller and a plurality of first transition rollers, wherein the lifting device is arranged on the frame and connected with the material storage roller and used for driving the material discharge roller to lift, and the first transition rollers are respectively positioned above the material storage roller;
the cutting and winding mechanism comprises a lifting frame and a lifting drive, wherein the lifting frame is hinged with the frame and positioned below the winding shaft, a compression roller, a rodless cylinder and a plurality of second transition rollers are arranged on the lifting frame, a cutter is arranged at the output end of the rodless cylinder, and the lifting drive is connected with the lifting frame and used for driving the lifting frame to lift so as to compress the compression roller with light Fu Jiaomo on the winding shaft; the winding mechanism comprises a winding shaft and a winding drive, and the winding drive is arranged on the frame and connected with the winding shaft.
Further elevating gear includes lift driving motor and the lift subassembly that is located the storage roller both ends, lift subassembly includes driving sprocket, driven sprocket, chain, lifting rail and lift slide, driving sprocket and driven sprocket are from top to bottom and all rotate with the frame respectively and are connected to driving sprocket is connected with lift driving motor, the chain is installed on driving sprocket and driven sprocket, lifting rail is vertical to be arranged and fixed with the frame, lift slide sliding connection is fixed with the chain on the lifting rail, the storage roller is connected with the lift slide.
Further the lifting drive includes L shape frame and two cutting lifting cylinders, two cutting lifting cylinders are located the both sides of frame respectively and are articulated with the frame, the buckling of L shape frame is in the frame and rotates to be connected to the one end and two cutting lifting cylinders of L shape frame are articulated, the other end and lifting frame fixed connection.
Further both sides of frame all are provided with the removal seat, remove seat and frame horizontal sliding connection to remove the seat and be connected with and remove drive arrangement, remove drive arrangement and can drive and remove seat horizontal migration, be provided with spool installation device on the removal seat, the spool installation device on the both sides removal seat is all installed at the both ends of receipts spool.
Further spool installation device includes spool fixing base and location cylinder, the spool fixing base is installed on removing the seat, the location cylinder is located the top of spool fixing base to the piston rod of location cylinder is connected with the location seat, rotate on the location seat and be connected with two symmetry and arrange the locating wheel side by side.
The winding drive comprises a winding drive motor and a transmission assembly, the winding drive motor and the transmission assembly are arranged on one of the movable seats, and a main shaft, the transmission assembly and a winding shaft of the winding drive motor are sequentially connected for transmission.
Further the both sides of frame just are located the below of rolling up the spool and still are provided with and play a roll pressing mechanism, play a roll pressing mechanism including play a roll pressing arm and play a roll pressing lifting cylinder, play a roll pressing arm one end frame articulated, play a roll pressing lifting cylinder and frame articulated to play the piston rod of a roll pressing lifting cylinder and play a roll pressing arm articulated.
The friction roller mechanism comprises a friction roller and a friction driving motor, the friction roller is arranged on the frame, and the friction driving motor is connected with the friction tube.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, the storage mechanism, the winding mechanism, the friction roller mechanism and the cutting and winding mechanism are arranged, and the cutting and winding mechanism is arranged below the winding mechanism and can be close to and attached to the winding shaft, so that the cutting position of a coiled material is close to the winding shaft, the storage device is added, static cutting can be realized, the problem that edge folding occurs in winding is effectively solved, and the waste of adhesive films is reduced.
Drawings
For a clearer description of the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the description below are only some embodiments of the present utility model, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art, wherein:
FIG. 1 is a schematic diagram of an automatic winding machine for a photovoltaic film;
FIG. 2 is a schematic diagram of a photovoltaic film automatic winding machine;
FIG. 3 is a schematic view of a storage mechanism;
FIG. 4 is a schematic view of the structure of the lifting frame and the L-shaped frame;
FIG. 5 is a schematic view of the cut-and-wind mechanism at the time of cutting;
FIG. 6 is a schematic diagram of a first configuration of the movable base and the spool mount (with a take-up drive);
fig. 7 is a second schematic structural view of the moving seat and the reel mounting device.
Marked in the figure as: 1. a frame; 2. a storage mechanism; 201. a lifting driving motor; 202. a first transition roller; 203. a drive sprocket; 204. a driven sprocket; 205. a chain; 206. lifting the guide rail; 207. lifting the sliding seat; 208. a storage roller; 3. cutting and winding mechanisms; 301. cutting and lifting the cylinder; 302. an L-shaped frame; 303. lifting the frame; 304. a rodless cylinder; 305. a press roller; 306. a second transition roller; 4. a winding mechanism; 401. a winding shaft; 402. a movable seat; 403. a reel fixing seat; 404. positioning a cylinder; 405. a positioning wheel; 406. a winding driving motor; 407. a transmission assembly; 408. a movement driving device; 5. a friction roller mechanism; 6. a winding and pressing mechanism; 601. a rolling pressing lifting cylinder; 602. and (5) winding the pressing arm.
Detailed Description
In the description of the present utility model, it should be noted that, for the azimuth words such as the terms "center", "transverse (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the azimuth and positional relationships are based on the azimuth or positional relationships shown in the drawings, only for convenience of describing the present utility model and simplifying the description, but do not indicate or imply that the apparatus or element to be referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and should not be construed as limiting the specific protection scope of the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features. Thus, the definition of "a first", "a second" feature may explicitly or implicitly include one or more of such feature, and in the description of the present utility model, the meaning of "a number", "a number" is two or more, unless otherwise specifically defined.
An automatic winder for a photovoltaic film, comprising:
the machine frame 1, the material storage mechanism 2, the winding mechanism 4 and the cutting and winding mechanism 3 are all arranged on the machine frame 1;
the material storage mechanism 2 comprises a lifting device, a material storage roller 208 and a plurality of first transition rollers 202, wherein the lifting device is arranged on the frame 1 and connected with the material storage roller 208 and used for driving the material discharge roller to lift, and the plurality of first transition rollers 202 are respectively positioned above the material storage roller 208;
the cutting and winding mechanism 3 comprises a lifting frame 303 and a lifting drive, wherein the lifting frame 303 is hinged with the frame 1 and is positioned below the winding shaft 401, a compression roller 305, a rodless cylinder 304 and a plurality of second transition rollers 306 are arranged on the lifting frame 303, a cutter is arranged at the output end of the rodless cylinder 304, and the lifting drive is connected with the lifting frame 303 and is used for driving the lifting frame 303 to lift so as to compress the compression roller 305 with light Fu Jiaomo on the winding shaft 401;
the winding mechanism 4 comprises a winding shaft 401 and a winding drive, and the winding drive is installed on the frame 1 and connected with the winding shaft 401.
Preferably in this embodiment, as shown in fig. 3, the lifting device includes a lifting driving motor 201 and lifting assemblies located at two ends of a storage roller 208, the lifting assemblies include a driving sprocket 203, a driven sprocket 204, a chain 205, a lifting guide rail 206 and a lifting slide seat 207, the driving sprocket 203 and the driven sprocket 204 are respectively connected with the frame 1 in a vertical rotating manner, the driving sprocket 203 is connected with the lifting driving motor 201, the chain 205 is installed on the driving sprocket 203 and the driven sprocket 204, the lifting guide rail 206 is vertically arranged and fixed with the frame 1, the lifting slide seat 207 is slidably connected with the lifting guide rail 206 and fixed with the chain 205, and the storage roller 208 is connected with the lifting slide seat 207.
In this embodiment, as shown in fig. 2, the lifting drive includes an L-shaped frame 302 and two cutting and lifting cylinders 301, where the two cutting and lifting cylinders 301 are respectively located at two sides of the frame 1 and hinged to the frame 1, the bending of the L-shaped frame 302 is rotationally connected to the frame 1, one end of the L-shaped frame 302 is hinged to the two cutting and lifting cylinders 301, and the other end of the L-shaped frame 302 is fixedly connected to the lifting frame 303;
specifically, when the photovoltaic adhesive film needs to be cut, the cutting and lifting cylinder 301 is started, the piston rod of the cutting and lifting cylinder 301 extends out, so that the L-shaped frame 302 is turned over, and the lifting frame 303 is driven to lift towards the winding shaft 401 to approach, and finally the compression roller 305 is attached to the winding shaft 401 (light Fu Jiaomo on).
In this embodiment, as shown in fig. 1, preferably, moving seats 402 are disposed on two sides of the frame 1, the moving seats 402 are horizontally slidably connected with the frame 1, and the moving seats 402 are connected with a moving driving device 408, the moving driving device 408 can drive the moving seats 402 to horizontally move, a spool mounting device is disposed on the moving seats 402, and two ends of the winding shaft 401 are mounted on spool mounting devices on the moving seats 402 on two sides;
specifically, the movable seat 402 and the movable driving device 408 are provided, so that when the winding is completed and the blanking is performed, the movable seat 402 can be driven to move horizontally by the movable driving device 408, and the winding shaft 401 can move towards the outer side of the frame 1 (or towards the next station), so that the blanking of the winding shaft 401 is facilitated.
In this embodiment, as shown in fig. 6-7, the reel mounting device includes a reel fixing seat 403 and a positioning air cylinder 404, where the reel fixing seat 403 is mounted on the moving seat 402, the positioning air cylinder 404 is located above the reel fixing seat 403, and a piston rod of the positioning air cylinder 404 is connected with a positioning seat, and two positioning wheels 405 symmetrically arranged side by side are rotationally connected to the positioning seat;
specifically, after the winding is completed, the piston rod of the positioning cylinder 404 is lifted up, so that the two positioning wheels 405 do not abut against the end of the winding shaft 401 any more, at this time, the winding shaft 401 can be removed, then a new winding shaft 401 is replaced, and the piston rod of the positioning cylinder 404 is lowered down, so that the two positioning wheels 405 abut against the end of the winding shaft 401, thereby realizing positioning installation.
In this embodiment, as shown in fig. 6, the winding drive includes a winding drive motor 406 and a transmission assembly 407, where the winding drive motor 406 and the transmission assembly 407 are installed on one of the moving bases 402, and the main shaft of the winding drive motor 406, the transmission assembly 407 and the winding shaft 401 are sequentially connected to drive, so that after the winding drive motor 406 is started, the winding shaft 401 can be driven by the transmission assembly 407 to rotate and wind.
1-2, a winding press mechanism 6 is further disposed on two sides of the frame 1 and below the winding shaft 401, where the winding press mechanism 6 includes a winding press arm 602 and a winding press lifting cylinder 601, one end of the winding press arm 602 is hinged to the frame 1, the winding press lifting cylinder 601 is hinged to the frame 1, and a piston rod of the winding press lifting cylinder 601 is hinged to the winding press arm 602;
specifically, through setting up the book pressing mechanism 6, accomplish the reelping and make again at the trade, the book pressfitting lifting cylinder 601 starts, drives the upset of book pressfitting arm 602 and lifts, makes the book pressfitting arm 602 keep away from the photovoltaic glued membrane that can cut off with frame 1 articulated one end and presses on the wind-up roll to guarantee that the photovoltaic glued membrane can carry out the rolling again.
In this embodiment, as shown in fig. 1-2, the friction roller mechanism 5 is further included, the friction roller mechanism 5 includes a friction roller and a friction driving motor, the friction roller is installed on the frame 1, and the friction driving motor is connected with the friction tube; through setting up friction roller mechanism 5, supplementary wind-up roll rolls the photovoltaic glued membrane, makes the photovoltaic glued membrane firmly laminate on the wind-up roll.
In this embodiment, preferably, the wind-up roll is an inflatable roll.
Working principle:
in the process of changing the coil of the automatic winding machine, a cutting and lifting cylinder 301 is started, a lifting frame 303 is lifted to a compaction position of a winding shaft 401, at the moment, a photovoltaic adhesive film is compacted on the winding shaft 401 by a compression roller 305, a friction roller and the winding shaft 401 stop rotating after the photovoltaic adhesive film reaches the position, a rodless cylinder 304 is started, a cutting device arranged at the output end of the rodless cylinder 304 moves along the length direction of the winding shaft 401, the photovoltaic adhesive film is cut off, after a cutter reaches an end position, the friction roller starts to wind the photovoltaic adhesive film on the winding shaft 401, after the friction roller runs for a set time, the cutting and lifting cylinder 301 is started again, the lifting frame 303 is lowered to the start position, and then the rodless cylinder 304 is reset, so that the cutting and winding are completed; in the whole cutting and winding process, the blade is close to the winding shaft 401, and the winding shaft 401 is in a stalling state, so that the cutting is flat and convenient for subsequent winding, and the phenomenon of edge folding is avoided;
in the process of changing the coil, the winding shaft 401 shaft and the friction roller can stop rotating, the conveying device positioned at the front end of the automatic winding machine can continue to unwind, at the moment, the lifting driving motor 201 is started, the material storage roller 208 is driven to descend through the lifting assembly to store the continuously conveyed photovoltaic adhesive film, after the winding is completed by cutting, the friction roller is started again, the lifting driving motor 201 drives the material storage roller 208 to ascend again, the stored photovoltaic adhesive film is consumed, and when the material storage roller 208 reaches the top position, the lifting driving motor 201 stops running.
The above description is only a preferred embodiment of the present utility model, and the protection scope of the present utility model is not limited to the above examples, and all technical solutions belonging to the concept of the present utility model belong to the protection scope of the present utility model. It should be noted that modifications and adaptations to the present utility model may occur to one skilled in the art without departing from the principles of the present utility model and are intended to be within the scope of the present utility model.
Claims (8)
1. The utility model provides a photovoltaic glued membrane automatic winding machine which characterized in that includes:
the frame, the storage mechanism, the winding mechanism and the cutting and winding mechanism are all arranged on the frame; the material storage mechanism comprises a lifting device, a material storage roller and a plurality of first transition rollers, wherein the lifting device is arranged on the frame and connected with the material storage roller and used for driving the material discharge roller to lift, and the first transition rollers are respectively positioned above the material storage roller;
the cutting and winding mechanism comprises a lifting frame and a lifting drive, wherein the lifting frame is hinged with the frame and positioned below the winding shaft, a compression roller, a rodless cylinder and a plurality of second transition rollers are arranged on the lifting frame, a cutter is arranged at the output end of the rodless cylinder, and the lifting drive is connected with the lifting frame and used for driving the lifting frame to lift so as to compress the compression roller with light Fu Jiaomo on the winding shaft;
the winding mechanism comprises a winding shaft and a winding drive, and the winding drive is arranged on the frame and connected with the winding shaft.
2. The automatic winding machine for a photovoltaic film according to claim 1, wherein: the lifting device comprises a lifting driving motor and lifting components located at two ends of the storage roller, the lifting components comprise a driving sprocket, a driven sprocket, a chain, a lifting guide rail and a lifting sliding seat, the driving sprocket and the driven sprocket are respectively connected with the frame in a vertical rotating mode, the driving sprocket is connected with the lifting driving motor, the chain is arranged on the driving sprocket and the driven sprocket, the lifting guide rail is vertically arranged and fixed with the frame, the lifting sliding seat is connected with the lifting guide rail in a sliding mode and fixed with the chain, and the storage roller is connected with the lifting sliding seat.
3. The automatic winding machine for a photovoltaic film according to claim 1, wherein: the lifting drive comprises an L-shaped frame and two cutting lifting cylinders, wherein the two cutting lifting cylinders are respectively positioned at two sides of the frame and are hinged to the frame, the bending of the L-shaped frame is in rotating connection with the frame, one end of the L-shaped frame is hinged to the two cutting lifting cylinders, and the other end of the L-shaped frame is fixedly connected with the lifting frame.
4. The automatic winding machine for a photovoltaic film according to claim 1, wherein: the utility model discloses a reel, including frame, reel mounting device, movable seat, frame horizontal sliding connection, movable seat and frame horizontal sliding connection all are provided with the movable seat, and the movable seat is connected with and removes drive arrangement, remove drive arrangement and can drive movable seat horizontal migration, be provided with reel mounting device on the movable seat, the both ends of reel are all installed on the reel mounting device on the movable seat in both sides.
5. The automatic photovoltaic film winding machine according to claim 4, wherein: the spool installation device comprises a spool fixing seat and a positioning air cylinder, the spool fixing seat is installed on the movable seat, the positioning air cylinder is located above the spool fixing seat, a piston rod of the positioning air cylinder is connected with the positioning seat, and two symmetrical positioning wheels which are arranged side by side are rotationally connected to the positioning seat.
6. The automatic photovoltaic film winding machine according to claim 5, wherein: the winding drive comprises a winding drive motor and a transmission assembly, wherein the winding drive motor and the transmission assembly are arranged on one of the movable seats, and a main shaft, the transmission assembly and a winding shaft of the winding drive motor are sequentially connected for transmission.
7. The automatic winding machine for a photovoltaic film according to claim 1, wherein: the rolling press mechanism comprises rolling press arms and rolling press lifting cylinders, one end of each rolling press arm is hinged to the frame, the rolling press lifting cylinders are hinged to the frame, and piston rods of the rolling press lifting cylinders are hinged to the rolling press arms.
8. The automatic winding machine for a photovoltaic film according to claim 1, wherein: the friction roller mechanism comprises a friction roller and a friction driving motor, the friction roller is arranged on the frame, and the friction driving motor is connected with the friction tube.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321668176.5U CN220244978U (en) | 2023-06-28 | 2023-06-28 | Automatic winding machine for photovoltaic adhesive film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321668176.5U CN220244978U (en) | 2023-06-28 | 2023-06-28 | Automatic winding machine for photovoltaic adhesive film |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220244978U true CN220244978U (en) | 2023-12-26 |
Family
ID=89262700
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321668176.5U Active CN220244978U (en) | 2023-06-28 | 2023-06-28 | Automatic winding machine for photovoltaic adhesive film |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220244978U (en) |
-
2023
- 2023-06-28 CN CN202321668176.5U patent/CN220244978U/en active Active
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