CN220241009U - A sheet metal surface treatment device - Google Patents

A sheet metal surface treatment device Download PDF

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Publication number
CN220241009U
CN220241009U CN202321199759.8U CN202321199759U CN220241009U CN 220241009 U CN220241009 U CN 220241009U CN 202321199759 U CN202321199759 U CN 202321199759U CN 220241009 U CN220241009 U CN 220241009U
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sheet metal
box
grinding
platform
telescopic rod
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CN202321199759.8U
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刘海祥
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Xielixing Industrial Technology Jingjiang Co ltd
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Xielixing Industrial Technology Jingjiang Co ltd
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Abstract

The utility model relates to the technical field of surface treatment devices, in particular to a sheet metal part surface treatment device. Including platform subassembly, cleaning assembly, power pack, subassembly, the clamping assembly of polishing, power pack includes the headstock, the inboard of headstock is provided with motor, threaded rod, the outer lane of threaded rod is connected with the slider, the spout has been seted up to the inboard of headstock, the subassembly of polishing includes the locating piece, polishes the roller, the one end of locating piece is connected with first telescopic link, the one end that first telescopic link was kept away from to the locating piece is connected with the linkage piece, the output of first telescopic link is connected with the support of polishing, the output of second telescopic link is connected with the clamping piece. When the use height of the grinding roller is required to be adjusted, the positioning block is driven by the linkage block to synchronously move, and then the positioning block drives the first telescopic rod to synchronously move in the moving process, so that the use height of the grinding roller is adjusted.

Description

一种钣金件表面处理装置A sheet metal surface treatment device

技术领域Technical field

本实用新型涉及表面处理装置技术领域,具体为一种钣金件表面处理装置。The utility model relates to the technical field of surface treatment devices, specifically a surface treatment device for sheet metal parts.

背景技术Background technique

钣金是一种针对金属薄板(通常在6mm以下)的综合冷加工工艺,包括剪、冲/切/复合、折、焊接、铆接、拼接、成型(如汽车车身)等。其显著的特征就是同一零件厚度一致。通过钣金工艺加工出的产品叫作钣金件。Sheet metal is a comprehensive cold working process for metal sheets (usually under 6mm), including shearing, punching/cutting/compositing, folding, welding, riveting, splicing, forming (such as automobile bodies), etc. Its distinctive feature is that the thickness of the same part is consistent. Products processed through sheet metal technology are called sheet metal parts.

钣金件有时表面会产生大量的锈斑表面不平整,因此在钣金件进行进一步的加工时需要对钣金件进行表面处理。现有申请号为:202221809473.2的申请文件,钣金件表面处理装置包括:箱体;打磨机构,所述打磨机构设置在所述箱体上,所述打磨机构包括两个打磨辊,两个所述打磨辊对称活动安装在所述箱体内;此申请文件在使用时存在以下不足:由于此装置是通过皮带轮和皮带的作用下,使得两个螺纹杆同步转动,螺纹杆带动滑块运动,滑块带动电动伸缩杆、支架和打磨辊运动,便可以同时对钣金件的两面进行打磨;但是当钣金件的表面非对称时,或者是需要对同一件钣金件两侧不同高度位置的打磨,此装置就无法完成对钣金件表面的打磨工作。Sheet metal parts sometimes have a large number of rust spots on the surface and are uneven, so surface treatment of the sheet metal parts is required during further processing. The existing application document with application number: 202221809473.2, the sheet metal surface treatment device includes: a box; a grinding mechanism, the grinding mechanism is arranged on the box, the grinding mechanism includes two grinding rollers, two The above-mentioned grinding roller is installed symmetrically and movable in the said box; this application document has the following shortcomings when used: because this device is driven by the pulley and the belt, the two threaded rods rotate synchronously, and the threaded rod drives the slider to move. The block drives the electric telescopic rod, bracket and grinding roller to move, so that both sides of the sheet metal part can be polished at the same time; however, when the surface of the sheet metal part is asymmetrical, or it is necessary to polish the two sides of the same sheet metal part at different heights Grinding, this device cannot complete the grinding work on the surface of sheet metal parts.

实用新型内容Utility model content

针对以上问题,本实用新型的目的在于:提供一种钣金件表面处理装置,解决当钣金件的表面非对称时,或者是需要对同一件钣金件两侧不同高度位置的打磨,此装置就无法完成对钣金件表面的打磨工作,完成对打磨辊使用高度的调节后,开启第一伸缩杆的运行,然后第一伸缩杆进行伸长运动并带动打磨辊向钣金件表面的移动,然后直至打磨辊与钣金件表面接触,然后开启打磨电机的运行并通过打磨电机带动打磨辊用于对钣金件表面的打磨,通过两组动力组件与打磨组件的设置,能够同时对钣金件两侧的表面进行打磨工作,同时也能够用于对同一件钣金件两侧不同高度位置的打磨,进而提高装置使用的灵活性的问题。In view of the above problems, the purpose of this utility model is to provide a sheet metal part surface treatment device to solve the problem when the surface of the sheet metal part is asymmetrical, or the same sheet metal part needs to be polished at different heights on both sides. The device cannot complete the grinding work on the surface of the sheet metal part. After completing the adjustment of the height of the grinding roller, the operation of the first telescopic rod is started, and then the first telescopic rod extends and drives the grinding roller to the surface of the sheet metal part. Move until the grinding roller contacts the surface of the sheet metal part, then start the grinding motor and drive the grinding roller through the grinding motor to polish the surface of the sheet metal part. Through the setting of two sets of power components and grinding components, it is possible to simultaneously polish the surface of the sheet metal part. The surface on both sides of the sheet metal part is polished, and it can also be used to polish the same sheet metal part at different heights on both sides, thereby improving the flexibility of the device.

为实现以上目的,本实用新型采用的技术方案:一种钣金件表面处理装置,包括平台组件、清洗组件、动力组件、打磨组件、夹持组件,所述平台组件包括平台箱,所述平台箱下底面的顶部连接有操作平台,所述操作平台的内侧开设有放置板,所述清洗组件包括清洗箱,所述清洗箱的顶部连接有进水管,所述清洗箱的下端连接有喷淋头,所述动力组件包括动力箱,所述动力箱的内侧设置有动力电机、螺纹杆,所述螺纹杆的外圈连接有滑块,所述动力箱的内侧开设有滑槽,所述打磨组件包括定位块、打磨辊,所述定位块的一端连接有第一伸缩杆,所述定位块远离第一伸缩杆的一端连接有联动块,所述第一伸缩杆的输出端连接有打磨支架,所述打磨支架的一端连接有打磨电机,所述夹持组件包括第二伸缩杆,所述第二伸缩杆的输出端连接有夹持块。In order to achieve the above purpose, the technical solution adopted by this utility model is: a sheet metal surface treatment device, including a platform component, a cleaning component, a power component, a grinding component, and a clamping component. The platform component includes a platform box, and the platform The top of the lower bottom surface of the box is connected to an operating platform, and a placement plate is provided on the inside of the operating platform. The cleaning assembly includes a cleaning box. The top of the cleaning box is connected to a water inlet pipe, and the lower end of the cleaning box is connected to a sprinkler. head, the power assembly includes a power box, a power motor and a threaded rod are provided on the inside of the power box, a slider is connected to the outer ring of the threaded rod, a chute is provided on the inside of the power box, and the polishing The assembly includes a positioning block and a grinding roller. One end of the positioning block is connected to a first telescopic rod. One end of the positioning block away from the first telescopic rod is connected to a linkage block. The output end of the first telescopic rod is connected to a grinding bracket. , One end of the grinding bracket is connected to a grinding motor, the clamping assembly includes a second telescopic rod, and the output end of the second telescopic rod is connected to a clamping block.

本实用新型的有益效果为:完成对打磨辊使用高度的调节后,开启第一伸缩杆的运行,然后第一伸缩杆进行伸长运动并带动打磨辊向钣金件表面的移动,然后直至打磨辊与钣金件表面接触,然后开启打磨电机的运行并通过打磨电机带动打磨辊用于对钣金件表面的打磨,通过两组动力组件与打磨组件的设置,能够同时对钣金件两侧的表面进行打磨工作,同时也能够用于对同一件钣金件两侧不同高度位置的打磨,进而提高装置使用的灵活性,需要对钣金件表面、装置内壁进行清洗时,打开外接水源后水体由进水管流入到清洗箱,然后清洗箱里面的水体由喷淋头喷淋出并用于对钣金件表面、装置内壁的清洗,然后水体由格栅网流入到操作平台的底部,同时在此过程中过滤网用于对水体的过滤,然后完成过滤的水体由排水管排出装置。The beneficial effects of the utility model are: after completing the adjustment of the height of the grinding roller, start the operation of the first telescopic rod, and then the first telescopic rod will extend and drive the grinding roller to move to the surface of the sheet metal part, and then until the grinding The roller contacts the surface of the sheet metal part, and then the grinding motor is started and the grinding roller is driven by the grinding motor to polish the surface of the sheet metal part. Through the setting of two sets of power components and grinding components, both sides of the sheet metal part can be polished at the same time. It can also be used to polish the surface of the same sheet metal part at different heights on both sides, thereby improving the flexibility of the device. When it is necessary to clean the surface of the sheet metal part and the inner wall of the device, open the external water source. The water flows into the cleaning box from the water inlet pipe, and then the water in the cleaning box is sprayed out by the sprinkler head and used to clean the surface of the sheet metal parts and the inner wall of the device, and then the water flows into the bottom of the operating platform through the grille. In this process, the filter is used to filter the water body, and then the filtered water body is discharged from the drainage pipe.

为了清洗的水体经由格栅网流入到操作平台里面进行过滤处理:The water for cleaning flows into the operating platform through the grille for filtration:

作为上述技术方案的进一步改进:所述平台箱的下端连接有支撑架,所述平台箱的前端通过铰链转动连接有透明的箱门,所述平台箱与箱门的连接处设置有密封圈,所述操作平台的上部开口设置,所述放置板的两端对称连接有格栅网。As a further improvement of the above technical solution: the lower end of the platform box is connected to a support frame, the front end of the platform box is rotationally connected to a transparent door through a hinge, and a sealing ring is provided at the connection between the platform box and the door. The upper opening of the operating platform is provided, and the two ends of the placing plate are symmetrically connected with a grid net.

本改进的有益效果为:使用装置时,打开箱门并将钣金件平稳放置于放置板上面,然后对钣金件进行夹持固定,当对钣金件表面进行清洗时,清洗的水体经由格栅网流入到操作平台里面进行过滤处理。The beneficial effects of this improvement are: when using the device, open the box door and place the sheet metal parts stably on the placement plate, and then clamp and fix the sheet metal parts. When the surface of the sheet metal parts is cleaned, the cleaned water passes through The grid mesh flows into the operating platform for filtering processing.

为了清洗箱里面的水体由喷淋头喷淋出并用于对钣金件表面、装置内壁的清洗:In order to spray the water inside the cleaning box from the sprinkler head and use it to clean the surface of sheet metal parts and the inner wall of the device:

作为上述技术方案的进一步改进:所述平台箱的下端连接有排水管,所述清洗箱的一端与外接水源相连接,所述喷淋头的顶部通过管道与进水管相连通,所述排水管连接有阀门,所述排水管的顶部贯穿平台箱、操作平台的壁体并与操作平台的内侧相连通,所述操作平台的内侧设置有过滤网。As a further improvement of the above technical solution: the lower end of the platform box is connected to a drainage pipe, one end of the cleaning box is connected to an external water source, the top of the sprinkler head is connected to the water inlet pipe through a pipeline, and the drainage pipe A valve is connected, and the top of the drainage pipe penetrates the wall of the platform box and the operating platform and is connected with the inside of the operating platform. A filter is provided on the inside of the operating platform.

本改进的有益效果为:需要对钣金件表面、装置内壁进行清洗时,打开外接水源后水体由进水管流入到清洗箱,然后清洗箱里面的水体由喷淋头喷淋出并用于对钣金件表面、装置内壁的清洗,然后水体由格栅网流入到操作平台的底部,同时在此过程中过滤网用于对水体的过滤,然后完成过滤的水体由排水管排出装置。The beneficial effects of this improvement are: when it is necessary to clean the surface of sheet metal parts and the inner wall of the device, the water body flows into the cleaning box from the water inlet pipe after the external water source is turned on, and then the water body in the cleaning box is sprayed out by the sprinkler head and used to clean the sheet metal parts. The surface of the metal parts and the inner wall of the device are cleaned, and then the water flows into the bottom of the operating platform through the grille. At the same time, the filter is used to filter the water during this process, and then the filtered water is discharged from the device through the drain pipe.

为了连接轴在转动的过程中带动螺纹杆的同步转动:In order to drive the threaded rod to rotate synchronously during the rotation of the connecting shaft:

作为上述技术方案的进一步改进:所述动力组件共设置有两组,两组所述动力组件对称安装于平台箱的内壁,所述动力电机与操作面板电性连接,所述动力箱的内壁连接有隔板,所述动力电机的输出端连接有联轴器,所述联轴器远离动力电机输出端的一端连接有连接轴,所述连接轴远离联轴器的一端贯穿隔板并延伸至与螺纹杆相连接。As a further improvement of the above technical solution: the power assembly is provided with two groups, the two groups of power assembly are symmetrically installed on the inner wall of the platform box, the power motor is electrically connected to the operation panel, and the inner wall of the power box is connected There is a partition plate, the output end of the power motor is connected to a coupling, the end of the coupling away from the output end of the power motor is connected to a connecting shaft, the end of the connecting shaft away from the coupling runs through the partition and extends to Threaded rods are connected.

本改进的有益效果为:对钣金件表面进行打磨时,开启动力电机的运行,然后动力电机进行工作并通过联轴器带动连接轴的同步转动,然后连接轴在转动的过程中带动螺纹杆的同步转动。The beneficial effects of this improvement are: when polishing the surface of sheet metal parts, start the operation of the power motor, then the power motor works and drives the connecting shaft to rotate synchronously through the coupling, and then the connecting shaft drives the threaded rod during the rotation synchronous rotation.

为了通过滑块的直线运动带动打磨组件的移动:In order to drive the movement of the grinding assembly through the linear movement of the slide:

作为上述技术方案的进一步改进:所述滑块的内圈连接有限位杆,所述螺纹杆远离连接轴的一端通过连接件与平台组件的内壁转动连接。As a further improvement of the above technical solution: the inner ring of the slide block is connected to a limiting rod, and the end of the threaded rod away from the connecting shaft is rotationally connected to the inner wall of the platform assembly through a connecting piece.

本改进的有益效果为:当螺纹杆在动力电机的带动下进行转动时,滑块在螺纹杆与限位杆的共同作用下进行直线运动,进而通过滑块的直线运动带动打磨组件的移动。The beneficial effect of this improvement is: when the threaded rod rotates driven by the power motor, the slider moves linearly under the joint action of the threaded rod and the limit rod, and then drives the grinding assembly to move through the linear motion of the slider.

为了实现对打磨辊使用高度的调节:To adjust the height of the sanding roller:

作为上述技术方案的进一步改进:所述打磨组件共设置有两组,所述联动块的尺寸与滑槽的尺寸相匹配,所述联动块远离定位块的一端贯穿滑槽并延伸至与滑块相连接。As a further improvement of the above technical solution: the grinding assembly is provided with two groups, the size of the linkage block matches the size of the chute, and the end of the linkage block away from the positioning block penetrates the chute and extends to the slide block. connected.

本改进的有益效果为:需要对打磨辊的使用高度进行调节时,定位块在联动块的带动下进行同步移动,然后定位块在移动的过程中带动第一伸缩杆的同步移动,进而实现对打磨辊使用高度的调节。The beneficial effect of this improvement is: when it is necessary to adjust the height of the grinding roller, the positioning block moves synchronously under the drive of the linkage block, and then the positioning block drives the first telescopic rod to move synchronously during the movement, thereby realizing the synchronous movement of the first telescopic rod. The height adjustment of the sanding roller is used.

为了能够用于对同一件钣金件两侧不同高度位置的打磨:In order to be able to grind the same sheet metal part at different heights on both sides:

作为上述技术方案的进一步改进:所述打磨支架的俯视横截面为U型结构设置,所述打磨辊通过连接件与打磨支架转动连接,所述打磨电机的输出端与打磨辊相连接,所述第一伸缩杆、打磨电机与操作面板电性连接。As a further improvement of the above technical solution: the top view cross-section of the grinding bracket is a U-shaped structure, the grinding roller is rotationally connected to the grinding bracket through a connecting piece, the output end of the grinding motor is connected to the grinding roller, and the The first telescopic rod, the grinding motor and the operation panel are electrically connected.

本改进的有益效果为:完成对打磨辊使用高度的调节后,开启第一伸缩杆的运行,然后第一伸缩杆进行伸长运动并带动打磨辊向钣金件表面的移动,然后直至打磨辊与钣金件表面接触,然后开启打磨电机的运行并通过打磨电机带动打磨辊用于对钣金件表面的打磨,通过两组动力组件与打磨组件的设置,能够同时对钣金件两侧的表面进行打磨工作,同时也能够用于对同一件钣金件两侧不同高度位置的打磨,进而提高装置使用的灵活性。The beneficial effect of this improvement is: after completing the adjustment of the height of the grinding roller, start the operation of the first telescopic rod, and then the first telescopic rod will extend and drive the grinding roller to move to the surface of the sheet metal part, and then until the grinding roller Make contact with the surface of the sheet metal part, then start the operation of the grinding motor and drive the grinding roller through the grinding motor to polish the surface of the sheet metal part. Through the setting of two sets of power components and grinding components, it is possible to simultaneously polish both sides of the sheet metal part. It can also be used to polish the surface of the same sheet metal part at different heights on both sides, thereby improving the flexibility of the device.

为了实现对钣金件的夹持固定:In order to clamp and fix sheet metal parts:

作为上述技术方案的进一步改进:所述夹持组件共设置有两组,所述夹持块远离第二伸缩杆的一端连接有防护垫层,所述第二伸缩杆与操作面板电性连接,所述第二伸缩杆远离夹持块的一端与平台箱的内壁相连接,所述防护垫层为长方形结构的橡胶垫层。As a further improvement of the above technical solution: the clamping assembly is provided with two groups, the end of the clamping block away from the second telescopic rod is connected to a protective cushion, the second telescopic rod is electrically connected to the operation panel, One end of the second telescopic rod away from the clamping block is connected to the inner wall of the platform box, and the protective cushion is a rubber cushion with a rectangular structure.

本改进的有益效果为:将钣金件平稳放置于放置板上面时,通过第二伸缩杆的运行,然后夹持块在第二伸缩杆的推动下逐渐向钣金件进行移动,然后直至防护垫层与钣金件表面接触贴合,进而实现对钣金件的夹持固定。The beneficial effect of this improvement is: when the sheet metal part is placed stably on the placement plate, through the operation of the second telescopic rod, the clamping block gradually moves toward the sheet metal part under the push of the second telescopic rod, and then until the protection The cushion layer is in contact with the surface of the sheet metal part to achieve clamping and fixation of the sheet metal part.

附图说明Description of drawings

图1为本实用新型的前视结构示意图。Figure 1 is a schematic front structural view of the utility model.

图2为本实用新型操作平台的立体结构示意图。Figure 2 is a schematic three-dimensional structural diagram of the operating platform of the present utility model.

图3为图2中A处的放大结构示意图。Figure 3 is an enlarged structural schematic diagram of position A in Figure 2.

图4为本实用新型清洗箱的剖视结构示意图。Figure 4 is a schematic cross-sectional structural view of the cleaning box of the present utility model.

图5为本实用新型打磨组件的立体结构示意图。Figure 5 is a schematic three-dimensional structural diagram of the grinding assembly of the present utility model.

图6为本实用新型操作平台的剖视结构示意图。Figure 6 is a schematic cross-sectional structural view of the operating platform of the present utility model.

图中:1、平台组件;11、平台箱;12、支撑架;13、操作平台;14、放置板;15、格栅网;16、过滤网;17、排水管;2、清洗组件;21、清洗箱;22、进水管;23、喷淋头;3、动力组件;31、动力箱;32、动力电机;33、联轴器;34、连接轴;35、隔板;36、螺纹杆;37、滑块;38、限位杆;39、滑槽;4、打磨组件;41、定位块;42、第一伸缩杆;43、联动块;44、打磨支架;45、打磨辊;46、打磨电机;5、夹持组件;51、第二伸缩杆;52、夹持块;53、防护垫层。In the picture: 1. Platform components; 11. Platform box; 12. Support frame; 13. Operating platform; 14. Placing plate; 15. Grille net; 16. Filter; 17. Drainage pipe; 2. Cleaning component; 21 , cleaning box; 22. water inlet pipe; 23. sprinkler head; 3. power component; 31. power box; 32. power motor; 33. coupling; 34. connecting shaft; 35. partition; 36. threaded rod ; 37. Slider; 38. Limiting rod; 39. Chute; 4. Grinding component; 41. Positioning block; 42. First telescopic rod; 43. Linkage block; 44. Grinding bracket; 45. Grinding roller; 46 , grinding motor; 5. clamping component; 51. second telescopic rod; 52. clamping block; 53. protective cushion.

具体实施方式Detailed ways

为了使本领域技术人员更好地理解本实用新型的技术方案,下面结合附图对本实用新型进行详细描述,本部分的描述仅是示范性和解释性,不应对本实用新型的保护范围有任何的限制作用。In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the present utility model is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any influence on the protection scope of the present utility model. limiting effect.

如图1-6所示,一种钣金件表面处理装置,包括平台组件1、清洗组件2、动力组件3、打磨组件4、夹持组件5,所述平台组件1包括平台箱11,所述平台箱11下底面的顶部连接有操作平台13,所述操作平台13的内侧开设有放置板14,所述清洗组件2包括清洗箱21,所述清洗箱21的顶部连接有进水管22,所述清洗箱21的下端连接有喷淋头23,所述动力组件3包括动力箱31,所述动力箱31的内侧设置有动力电机32、螺纹杆36,所述螺纹杆36的外圈连接有滑块37,所述动力箱31的内侧开设有滑槽39,所述打磨组件4包括定位块41、打磨辊45,所述定位块41的一端连接有第一伸缩杆42,所述定位块41远离第一伸缩杆42的一端连接有联动块43,所述第一伸缩杆42的输出端连接有打磨支架44,所述打磨支架44的一端连接有打磨电机46,所述夹持组件5包括第二伸缩杆51,所述第二伸缩杆51的输出端连接有夹持块52,所述平台箱11的下端连接有支撑架12,所述平台箱11的前端通过铰链转动连接有透明的箱门,所述平台箱11与箱门的连接处设置有密封圈,所述操作平台13的上部开口设置,所述放置板14的两端对称连接有格栅网15;使用装置时,打开箱门并将钣金件平稳放置于放置板14上面,然后对钣金件进行夹持固定,当对钣金件表面进行清洗时,清洗的水体经由格栅网15流入到操作平台13里面进行过滤处理,所述平台箱11的下端连接有排水管17,所述清洗箱21的一端与外接水源相连接,所述喷淋头23的顶部通过管道与进水管22相连通,所述排水管17连接有阀门,所述排水管17的顶部贯穿平台箱11、操作平台13的壁体并与操作平台13的内侧相连通,所述操作平台13的内侧设置有过滤网16;需要对钣金件表面、装置内壁进行清洗时,打开外接水源后水体由进水管22流入到清洗箱21,然后清洗箱21里面的水体由喷淋头23喷淋出并用于对钣金件表面、装置内壁的清洗,然后水体由格栅网15流入到操作平台13的底部,同时在此过程中过滤网16用于对水体的过滤,然后完成过滤的水体由排水管17排出装置,所述动力组件3共设置有两组,两组所述动力组件3对称安装于平台箱11的内壁,所述动力电机32与操作面板电性连接,所述动力箱31的内壁连接有隔板35,所述动力电机32的输出端连接有联轴器33,所述联轴器33远离动力电机32输出端的一端连接有连接轴34,所述连接轴34远离联轴器33的一端贯穿隔板35并延伸至与螺纹杆36相连接;对钣金件表面进行打磨时,开启动力电机32的运行,然后动力电机32进行工作并通过联轴器33带动连接轴34的同步转动,然后连接轴34在转动的过程中带动螺纹杆36的同步转动,所述滑块37的内圈连接有限位杆38,所述螺纹杆36远离连接轴34的一端通过连接件与平台组件1的内壁转动连接;当螺纹杆36在动力电机32的带动下进行转动时,滑块37在螺纹杆36与限位杆38的共同作用下进行直线运动,进而通过滑块37的直线运动带动打磨组件4的移动,所述打磨组件4共设置有两组,所述联动块43的尺寸与滑槽39的尺寸相匹配,所述联动块43远离定位块41的一端贯穿滑槽39并延伸至与滑块37相连接;需要对打磨辊45的使用高度进行调节时,定位块41在联动块43的带动下进行同步移动,然后定位块41在移动的过程中带动第一伸缩杆42的同步移动,进而实现对打磨辊45使用高度的调节,所述打磨支架44的俯视横截面为U型结构设置,所述打磨辊45通过连接件与打磨支架44转动连接,所述打磨电机46的输出端与打磨辊45相连接,所述第一伸缩杆42、打磨电机46与操作面板电性连接;完成对打磨辊45使用高度的调节后,开启第一伸缩杆42的运行,然后第一伸缩杆42进行伸长运动并带动打磨辊45向钣金件表面的移动,然后直至打磨辊45与钣金件表面接触,然后开启打磨电机46的运行并通过打磨电机46带动打磨辊45用于对钣金件表面的打磨,通过两组动力组件3与打磨组件4的设置,能够同时对钣金件两侧的表面进行打磨工作,同时也能够用于对同一件钣金件两侧不同高度位置的打磨,进而提高装置使用的灵活性,所述夹持组件5共设置有两组,所述夹持块52远离第二伸缩杆51的一端连接有防护垫层53,所述第二伸缩杆51与操作面板电性连接,所述第二伸缩杆51远离夹持块52的一端与平台箱11的内壁相连接,所述防护垫层53为长方形结构的橡胶垫层;将钣金件平稳放置于放置板14上面时,通过第二伸缩杆51的运行,然后夹持块52在第二伸缩杆51的推动下逐渐向钣金件进行移动,然后直至防护垫层53与钣金件表面接触贴合,进而实现对钣金件的夹持固定。As shown in Figures 1-6, a sheet metal surface treatment device includes a platform component 1, a cleaning component 2, a power component 3, a grinding component 4, and a clamping component 5. The platform component 1 includes a platform box 11, so The top of the lower bottom surface of the platform box 11 is connected to an operating platform 13, and a placement plate 14 is provided on the inside of the operating platform 13. The cleaning assembly 2 includes a cleaning box 21, and the top of the cleaning box 21 is connected to a water inlet pipe 22. The lower end of the cleaning box 21 is connected to a sprinkler head 23. The power assembly 3 includes a power box 31. A power motor 32 and a threaded rod 36 are provided inside the power box 31. The outer ring of the threaded rod 36 is connected to There is a slider 37, and a chute 39 is provided inside the power box 31. The grinding assembly 4 includes a positioning block 41 and a grinding roller 45. One end of the positioning block 41 is connected to a first telescopic rod 42. One end of the block 41 away from the first telescopic rod 42 is connected to a linkage block 43. The output end of the first telescopic rod 42 is connected to a grinding bracket 44. One end of the grinding bracket 44 is connected to a grinding motor 46. The clamping assembly 5 includes a second telescopic rod 51, the output end of the second telescopic rod 51 is connected with a clamping block 52, the lower end of the platform box 11 is connected with a support frame 12, and the front end of the platform box 11 is connected with a hinge through rotation. A transparent door, a sealing ring is provided at the connection between the platform box 11 and the door, an upper opening of the operating platform 13 is provided, and a grid 15 is symmetrically connected to both ends of the placement plate 14; when using the device , open the box door and place the sheet metal parts smoothly on the placement plate 14, and then clamp and fix the sheet metal parts. When the surface of the sheet metal parts is cleaned, the cleaned water flows into the operating platform 13 through the grille 15 Filtration is performed inside. The lower end of the platform box 11 is connected to a drainage pipe 17. One end of the cleaning box 21 is connected to an external water source. The top of the sprinkler head 23 is connected to the water inlet pipe 22 through a pipeline. The drainage pipe 17 is connected with a valve. The top of the drainage pipe 17 penetrates the walls of the platform box 11 and the operating platform 13 and is connected with the inside of the operating platform 13. A filter 16 is provided on the inside of the operating platform 13; it is necessary to When cleaning the surface of the sheet metal parts and the inner wall of the device, the water flows into the cleaning box 21 from the water inlet pipe 22 after the external water source is turned on. Then the water in the cleaning box 21 is sprayed out by the sprinkler head 23 and used to clean the surface of the sheet metal parts and the device. The inner wall is cleaned, and then the water flows into the bottom of the operating platform 13 through the grille 15. At the same time, the filter 16 is used to filter the water during this process, and then the filtered water is discharged from the device through the drainage pipe 17. The power assembly 3 is provided with two groups in total. The two groups of power components 3 are symmetrically installed on the inner wall of the platform box 11. The power motor 32 is electrically connected to the operation panel. The inner wall of the power box 31 is connected with a partition 35. The output end of the power motor 32 is connected to a coupling 33. The end of the coupling 33 away from the output end of the power motor 32 is connected to a connecting shaft 34. The end of the connecting shaft 34 away from the coupling 33 penetrates the partition 35 and extends. to connect with the threaded rod 36; when polishing the surface of the sheet metal parts, start the operation of the power motor 32, and then the power motor 32 works and drives the connecting shaft 34 to rotate synchronously through the coupling 33, and then the connecting shaft 34 rotates During the process, the threaded rod 36 is driven to rotate synchronously. The inner ring of the slider 37 is connected to the limiting rod 38. The end of the threaded rod 36 away from the connecting shaft 34 is rotationally connected to the inner wall of the platform assembly 1 through a connecting piece; when the thread When the rod 36 rotates driven by the power motor 32, the slide block 37 performs linear motion under the joint action of the threaded rod 36 and the limiting rod 38, and then drives the grinding assembly 4 to move through the linear motion of the slide block 37. The grinding assembly 4 is provided with two groups in total. The size of the linkage block 43 matches the size of the chute 39. One end of the linkage block 43 away from the positioning block 41 penetrates the chute 39 and extends to connect with the slide block 37; When it is necessary to adjust the height of the polishing roller 45, the positioning block 41 is driven by the linkage block 43 to move synchronously, and then the positioning block 41 drives the first telescopic rod 42 to move synchronously during the movement, thereby realizing the adjustment of the polishing roller. 45 uses height adjustment, the top view cross section of the grinding bracket 44 is a U-shaped structure, the grinding roller 45 is rotationally connected to the grinding bracket 44 through a connector, and the output end of the grinding motor 46 is connected to the grinding roller 45 , the first telescopic rod 42, the grinding motor 46 are electrically connected to the operation panel; after completing the adjustment of the height of the grinding roller 45, start the operation of the first telescopic rod 42, and then the first telescopic rod 42 extends and moves Drive the grinding roller 45 to move toward the surface of the sheet metal part, and then until the grinding roller 45 contacts the surface of the sheet metal part, then start the operation of the grinding motor 46 and drive the grinding roller 45 through the grinding motor 46 to polish the surface of the sheet metal part. Through the arrangement of two sets of power components 3 and grinding components 4, the surfaces on both sides of the sheet metal part can be polished at the same time. It can also be used to polish the same sheet metal part at different heights on both sides, thereby improving the use of the device. For flexibility, the clamping assembly 5 is provided with two groups. The end of the clamping block 52 away from the second telescopic rod 51 is connected to a protective cushion 53. The second telescopic rod 51 is electrically connected to the operation panel. , one end of the second telescopic rod 51 away from the clamping block 52 is connected to the inner wall of the platform box 11, and the protective cushion 53 is a rubber cushion with a rectangular structure; when the sheet metal parts are placed smoothly on the placement plate 14 , through the operation of the second telescopic rod 51, the clamping block 52 is gradually moved toward the sheet metal part under the push of the second telescopic rod 51, and then until the protective cushion layer 53 is in contact with the surface of the sheet metal part, thereby achieving alignment. Clamping and fixing of sheet metal parts.

本实用新型的工作原理为:使用装置时,打开箱门并将钣金件平稳放置于放置板14上面,通过第二伸缩杆51的运行,然后夹持块52在第二伸缩杆51的推动下逐渐向钣金件进行移动,然后直至防护垫层53与钣金件表面接触贴合,进而实现对钣金件的夹持固定,需要对打磨辊45的使用高度进行调节时,开启动力电机32的运行,然后动力电机32进行工作并通过联轴器33带动连接轴34的同步转动,然后连接轴34在转动的过程中带动螺纹杆36的同步转动,当螺纹杆36在动力电机32的带动下进行转动时,滑块37在螺纹杆36与限位杆38的共同作用下进行直线运动,定位块41在联动块43的带动下进行同步移动,然后定位块41在移动的过程中带动第一伸缩杆42的同步移动,进而实现对打磨辊45使用高度的调节,完成对打磨辊45使用高度的调节后,开启第一伸缩杆42的运行,然后第一伸缩杆42进行伸长运动并带动打磨辊45向钣金件表面的移动,然后直至打磨辊45与钣金件表面接触,然后开启打磨电机46的运行并通过打磨电机46带动打磨辊45用于对钣金件表面的打磨,通过两组动力组件3与打磨组件4的设置,能够同时对钣金件两侧的表面进行打磨工作,同时也能够用于对同一件钣金件两侧不同高度位置的打磨,进而提高装置使用的灵活性,需要对钣金件表面、装置内壁进行清洗时,打开外接水源后水体由进水管22流入到清洗箱21,然后清洗箱21里面的水体由喷淋头23喷淋出并用于对钣金件表面、装置内壁的清洗,然后水体由格栅网15流入到操作平台13的底部,同时在此过程中过滤网16用于对水体的过滤,然后完成过滤的水体由排水管17排出装置。The working principle of the utility model is: when using the device, open the box door and place the sheet metal parts stably on the placing plate 14, through the operation of the second telescopic rod 51, and then the clamping block 52 is pushed by the second telescopic rod 51 Gradually move toward the sheet metal part until the protective cushion layer 53 is in contact with the surface of the sheet metal part, thereby clamping and fixing the sheet metal part. When it is necessary to adjust the height of the grinding roller 45, turn on the power motor. 32 operation, then the power motor 32 works and drives the connecting shaft 34 to rotate synchronously through the coupling 33, and then the connecting shaft 34 drives the threaded rod 36 to rotate synchronously during the rotation. When the threaded rod 36 rotates in the power motor 32 When driven to rotate, the slide block 37 performs linear motion under the joint action of the threaded rod 36 and the limiting rod 38. The positioning block 41 moves synchronously under the driving of the linkage block 43, and then the positioning block 41 drives the The synchronous movement of the first telescopic rod 42 further realizes the adjustment of the height of the grinding roller 45. After completing the adjustment of the height of the grinding roller 45, the operation of the first telescopic rod 42 is started, and then the first telescopic rod 42 performs an elongation movement. And drive the grinding roller 45 to move to the surface of the sheet metal part, and then until the grinding roller 45 contacts the surface of the sheet metal part, then start the operation of the grinding motor 46 and drive the grinding roller 45 through the grinding motor 46 for grinding the surface of the sheet metal part , through the arrangement of two sets of power components 3 and grinding components 4, the surfaces on both sides of the sheet metal part can be polished at the same time, and it can also be used to polish the same sheet metal part at different height positions on both sides, thereby improving the device Flexibility of use. When it is necessary to clean the surface of sheet metal parts or the inner wall of the device, the water body flows into the cleaning box 21 from the water inlet pipe 22 after the external water source is turned on. Then the water body in the cleaning box 21 is sprayed out by the sprinkler head 23 and used Clean the surface of the sheet metal parts and the inner wall of the device, and then the water flows into the bottom of the operating platform 13 through the grille 15. At the same time, the filter 16 is used to filter the water during this process, and then the filtered water flows through the drain pipe 17 Discharge device.

需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, as used herein, the terms "include", "comprises" or any other variation thereof are intended to cover a non-exclusive inclusion, such that a process, method, article or device that includes a series of elements not only includes those elements, It also includes other elements not expressly listed or inherent in the process, method, article or equipment.

本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本实用新型的方法及其核心思想。以上所述仅是本实用新型的优选实施方式,应当指出,由于文字表达的有限性,客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将实用新型的构思和技术方案直接应用于其他场合的,均应视为本实用新型的保护范围。This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and the core idea of the present invention. The above are only the preferred embodiments of the present utility model. It should be pointed out that due to the limitation of written expressions, there are objectively unlimited specific structures. For those of ordinary skill in the art, without departing from the principles of the present utility model, Under the premise, several improvements, modifications or changes can also be made, or the above technical features can be combined in an appropriate manner; these improvements, modifications or combinations, or the ideas and technical solutions of the utility model can be directly applied to the utility model without improvement. All other situations should be regarded as within the protection scope of the present utility model.

Claims (8)

1.一种钣金件表面处理装置,包括平台组件(1)、清洗组件(2)、动力组件(3)、打磨组件(4)、夹持组件(5),所述平台组件(1)包括平台箱(11),其特征在于:所述平台箱(11)下底面的顶部连接有操作平台(13),所述操作平台(13)的内侧开设有放置板(14),所述清洗组件(2)包括清洗箱(21),所述清洗箱(21)的顶部连接有进水管(22),所述清洗箱(21)的下端连接有喷淋头(23),所述动力组件(3)包括动力箱(31),所述动力箱(31)的内侧设置有动力电机(32)、螺纹杆(36),所述螺纹杆(36)的外圈连接有滑块(37),所述动力箱(31)的内侧开设有滑槽(39),所述打磨组件(4)包括定位块(41)、打磨辊(45),所述定位块(41)的一端连接有第一伸缩杆(42),所述定位块(41)远离第一伸缩杆(42)的一端连接有联动块(43),所述第一伸缩杆(42)的输出端连接有打磨支架(44),所述打磨支架(44)的一端连接有打磨电机(46),所述夹持组件(5)包括第二伸缩杆(51),所述第二伸缩杆(51)的输出端连接有夹持块(52)。1. A sheet metal surface treatment device, including a platform component (1), a cleaning component (2), a power component (3), a grinding component (4), and a clamping component (5). The platform component (1) It includes a platform box (11), which is characterized in that: the top of the lower bottom surface of the platform box (11) is connected to an operating platform (13), and a placement plate (14) is provided on the inside of the operating platform (13). The assembly (2) includes a cleaning box (21). The top of the cleaning box (21) is connected with a water inlet pipe (22). The lower end of the cleaning box (21) is connected with a sprinkler head (23). The power assembly (3) It includes a power box (31). A power motor (32) and a threaded rod (36) are provided inside the power box (31). The outer ring of the threaded rod (36) is connected with a slider (37). , a chute (39) is provided inside the power box (31), the grinding assembly (4) includes a positioning block (41) and a grinding roller (45), one end of the positioning block (41) is connected to a third A telescopic rod (42), the end of the positioning block (41) away from the first telescopic rod (42) is connected to a linkage block (43), and the output end of the first telescopic rod (42) is connected to a grinding bracket (44) ), one end of the grinding bracket (44) is connected to a grinding motor (46), the clamping assembly (5) includes a second telescopic rod (51), and the output end of the second telescopic rod (51) is connected to a Clamping block (52). 2.根据权利要求1所述的一种钣金件表面处理装置,其特征在于:所述平台箱(11)的下端连接有支撑架(12),所述平台箱(11)的前端通过铰链转动连接有透明的箱门,所述平台箱(11)与箱门的连接处设置有密封圈,所述操作平台(13)的上部开口设置,所述放置板(14)的两端对称连接有格栅网(15)。2. A sheet metal surface treatment device according to claim 1, characterized in that: the lower end of the platform box (11) is connected to a support frame (12), and the front end of the platform box (11) is hinged A transparent box door is rotatably connected. A sealing ring is provided at the connection between the platform box (11) and the door. The upper opening of the operating platform (13) is provided. The two ends of the placing plate (14) are symmetrically connected. There is a grille mesh (15). 3.根据权利要求1所述的一种钣金件表面处理装置,其特征在于:所述平台箱(11)的下端连接有排水管(17),所述清洗箱(21)的一端与外接水源相连接,所述喷淋头(23)的顶部通过管道与进水管(22)相连通,所述排水管(17)连接有阀门,所述排水管(17)的顶部贯穿平台箱(11)、操作平台(13)的壁体并与操作平台(13)的内侧相连通,所述操作平台(13)的内侧设置有过滤网(16)。3. A sheet metal surface treatment device according to claim 1, characterized in that: the lower end of the platform box (11) is connected to a drainage pipe (17), and one end of the cleaning box (21) is connected to an external The water source is connected, the top of the sprinkler head (23) is connected to the water inlet pipe (22) through a pipeline, the drainage pipe (17) is connected with a valve, and the top of the drainage pipe (17) passes through the platform box (11 ), the wall of the operating platform (13) is connected with the inner side of the operating platform (13), and a filter (16) is provided on the inner side of the operating platform (13). 4.根据权利要求1所述的一种钣金件表面处理装置,其特征在于:所述动力组件(3)共设置有两组,两组所述动力组件(3)对称安装于平台箱(11)的内壁,所述动力电机(32)与操作面板电性连接,所述动力箱(31)的内壁连接有隔板(35),所述动力电机(32)的输出端连接有联轴器(33),所述联轴器(33)远离动力电机(32)输出端的一端连接有连接轴(34),所述连接轴(34)远离联轴器(33)的一端贯穿隔板(35)并延伸至与螺纹杆(36)相连接。4. A sheet metal surface treatment device according to claim 1, characterized in that: the power assembly (3) is provided with two groups, and the two groups of the power assembly (3) are symmetrically installed on the platform box ( 11), the power motor (32) is electrically connected to the operation panel, the inner wall of the power box (31) is connected with a partition (35), and the output end of the power motor (32) is connected with a coupling. (33), the end of the coupling (33) away from the output end of the power motor (32) is connected to a connecting shaft (34), and the end of the connecting shaft (34) away from the coupling (33) penetrates the partition ( 35) and extends to connect with the threaded rod (36). 5.根据权利要求1所述的一种钣金件表面处理装置,其特征在于:所述滑块(37)的内圈连接有限位杆(38),所述螺纹杆(36)远离连接轴(34)的一端通过连接件与平台组件(1)的内壁转动连接。5. A sheet metal surface treatment device according to claim 1, characterized in that: the inner ring of the slider (37) is connected to a limiting rod (38), and the threaded rod (36) is away from the connecting shaft. One end of (34) is rotationally connected to the inner wall of the platform assembly (1) through a connecting piece. 6.根据权利要求1所述的一种钣金件表面处理装置,其特征在于:所述打磨组件(4)共设置有两组,所述联动块(43)的尺寸与滑槽(39)的尺寸相匹配,所述联动块(43)远离定位块(41)的一端贯穿滑槽(39)并延伸至与滑块(37)相连接。6. A sheet metal surface treatment device according to claim 1, characterized in that: the grinding assembly (4) is provided with two groups, and the size of the linkage block (43) is consistent with the size of the chute (39). The dimensions of the linkage block (43) are matched with each other, and one end of the linkage block (43) away from the positioning block (41) passes through the chute (39) and extends to connect with the slide block (37). 7.根据权利要求1所述的一种钣金件表面处理装置,其特征在于:所述打磨支架(44)的俯视横截面为U型结构设置,所述打磨辊(45)通过连接件与打磨支架(44)转动连接,所述打磨电机(46)的输出端与打磨辊(45)相连接,所述第一伸缩杆(42)、打磨电机(46)与操作面板电性连接。7. A sheet metal surface treatment device according to claim 1, characterized in that: the top view cross section of the grinding bracket (44) is a U-shaped structure, and the grinding roller (45) is connected to the surface through a connecting piece. The grinding bracket (44) is rotationally connected, the output end of the grinding motor (46) is connected to the grinding roller (45), and the first telescopic rod (42) and the grinding motor (46) are electrically connected to the operation panel. 8.根据权利要求1所述的一种钣金件表面处理装置,其特征在于:所述夹持组件(5)共设置有两组,所述夹持块(52)远离第二伸缩杆(51)的一端连接有防护垫层(53),所述第二伸缩杆(51)与操作面板电性连接,所述第二伸缩杆(51)远离夹持块(52)的一端与平台箱(11)的内壁相连接,所述防护垫层(53)为长方形结构的橡胶垫层。8. A sheet metal surface treatment device according to claim 1, characterized in that: the clamping assembly (5) is provided with two groups, and the clamping block (52) is far away from the second telescopic rod ( One end of the second telescopic rod (51) is connected to a protective cushion (53), the second telescopic rod (51) is electrically connected to the operation panel, and the end of the second telescopic rod (51) away from the clamping block (52) is connected to the platform box. The inner walls of (11) are connected, and the protective cushion (53) is a rubber cushion with a rectangular structure.
CN202321199759.8U 2023-05-18 2023-05-18 A sheet metal surface treatment device Expired - Fee Related CN220241009U (en)

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CN202321199759.8U CN220241009U (en) 2023-05-18 2023-05-18 A sheet metal surface treatment device

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