CN220224113U - Solid-liquid separation device for oil preparation by water substitution method - Google Patents
Solid-liquid separation device for oil preparation by water substitution method Download PDFInfo
- Publication number
- CN220224113U CN220224113U CN202321584724.6U CN202321584724U CN220224113U CN 220224113 U CN220224113 U CN 220224113U CN 202321584724 U CN202321584724 U CN 202321584724U CN 220224113 U CN220224113 U CN 220224113U
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- driving mechanism
- material receiving
- receiving box
- oil
- solid
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- 238000000034 method Methods 0.000 title claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 24
- 239000007788 liquid Substances 0.000 title claims abstract description 20
- 238000000926 separation method Methods 0.000 title claims abstract description 20
- 238000006467 substitution reaction Methods 0.000 title claims abstract description 11
- 238000002360 preparation method Methods 0.000 title claims description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 70
- 239000000463 material Substances 0.000 claims abstract description 61
- 238000003860 storage Methods 0.000 claims abstract description 36
- 230000008569 process Effects 0.000 claims abstract description 15
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 239000011343 solid material Substances 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 8
- 239000010865 sewage Substances 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 64
- 235000019198 oils Nutrition 0.000 description 64
- 238000003756 stirring Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000004519 grease Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 235000015112 vegetable and seed oil Nutrition 0.000 description 3
- 239000008158 vegetable oil Substances 0.000 description 3
- 235000019483 Peanut oil Nutrition 0.000 description 1
- 235000019498 Walnut oil Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010495 camellia oil Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004006 olive oil Substances 0.000 description 1
- 235000008390 olive oil Nutrition 0.000 description 1
- 239000000312 peanut oil Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000008170 walnut oil Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/74—Recovery of fats, fatty oils, fatty acids or other fatty substances, e.g. lanolin or waxes
Landscapes
- Processing Of Solid Wastes (AREA)
Abstract
The utility model relates to a solid-liquid separation device for oil production by a water substitution method, which comprises a storage tank, a first driving mechanism, a second driving mechanism, a third driving mechanism, a first material receiving tank and a second material receiving tank, wherein a discharge gate is arranged on the storage tank, and the second driving mechanism is used for controlling the opening degree of the discharge gate; a pushing part is arranged in the storage tank, and the first driving mechanism can drive the pushing part to push solid materials to the discharging gate; the first material receiving box and the second material receiving box are upward in opening and are arranged below the discharge gate side by side, the third driving mechanism is used for driving the first material receiving box and the second material receiving box to translate, compared with the process of preparing oil by using a water-substitute method in the prior art, the process of separating oil from bulk oil residues is finished manually, the efficiency is low, and the problem of time and labor waste is solved.
Description
Technical Field
The utility model relates to the technical field of vegetable oil production, in particular to a solid-liquid separation device for oil preparation by a water substitution method.
Background
The water-substituted method is a traditional oil extraction method, and is suitable for extracting most woody or herbal oil such as walnut oil, tea seed oil, olive oil, peanut oil and the like. The water substitution process of producing vegetable oil is realized by utilizing the difference of affinities of non-oil components in oil to oil and water, and the production process is to grind the oil, stir the oil, heat the oil to raise the temperature, then add a certain amount of hot water to stir continuously, during the stirring process, the water can replace the oil in the oil, and finally, the replaced oil and oil residues are separated to obtain the vegetable oil.
In the prior art, the oil preparation process is mainly finished by manpower, in the stirring process, the oil absorbs moisture and releases grease, the viscosity of the oil after the moisture absorption is stronger, the oil is repeatedly rubbed during manual operation until the grease in the oil is completely released, and the oil residues which are rubbed and kneaded and absorb more moisture (namely the grease released oil) are bonded to form a block-shaped form; then, the liquid oil and the bulk oil residue are separated, the mixture of the liquid oil and the bulk oil residue is poured into a receiving box with a filter screen manually, the bulk oil residue is filtered by the filter screen, the filter screen is taken out, and the bulk oil residue is poured into a box body specially used for containing the oil residue. The prior art can not be swift with oil and oil residue separation to respective container in, need the filter screen as the transfer, and this process is accomplished by the manual work entirely, and efficiency is lower, and more waste time and energy.
Disclosure of Invention
The utility model aims at: aiming at the problems that the efficiency is low, and time and labor are wasted when the step of separating oil from bulk oil residues is finished manually when the water substitution method is used in the prior art, the solid-liquid separation device for preparing oil by the water substitution method is provided.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
the solid-liquid separation device for the oil preparation by the water substitution method comprises a storage tank, a first driving mechanism, a second driving mechanism, a third driving mechanism, a first receiving box and a second receiving box, wherein a discharge gate is arranged on the storage tank, and the second driving mechanism is used for controlling the opening degree of the discharge gate; a pushing part is arranged in the storage tank, and the first driving mechanism can drive the pushing part to push solid materials to the discharging gate; the first material receiving box and the second material receiving box are upward in opening, are arranged below the discharging gate side by side, and the third driving mechanism is used for driving the first material receiving box and the second material receiving box to translate.
According to the utility model adopting the technical scheme, the mixture of the oil and the bulk oil residues is poured into the storage tank, the third driving mechanism drives the first material receiving tank to translate to the upper opening to be aligned with the discharge gate, the second driving mechanism drives the gate to be slightly opened (the opening is far smaller than the size of the bulk oil residues), and the oil flows into the first material receiving tank; after oil is completely discharged, the third driving mechanism drives the second receiving box to translate to the upper opening and align with the discharge gate, the second driving mechanism drives the gate to be further opened, and then the first driving mechanism drives the pushing part to push the bulk oil residues left in the storage tank to the opened gate and fall into the second receiving box.
Further, the automatic control device also comprises a PLC controller, wherein the first driving mechanism, the second driving mechanism and the third driving mechanism are respectively and electrically connected with the PLC controller, and the PLC controller controls the mechanisms to realize full-automatic operation.
Further, the discharge gate includes the discharge gate on the storage tank lateral wall with the flashboard in the lateral wall outside, second actuating mechanism is first electric putter, first electric putter's active end with the flashboard is connected, and the drive the flashboard laminating or keep away from the lateral wall is in order to shutoff or is opened the discharge gate uses electric putter and flashboard complex structure to realize opening and closing of discharge gate, simple structure, reliable and stable.
Further, the pushing part comprises a rotating shaft and a spiral blade arranged on the rotating shaft, the rotating shaft is perpendicular to the side wall, the first driving mechanism is a first motor, the first motor is in transmission connection with the rotating shaft, the first motor drives the rotating shaft to rotate, and then the spiral blade is driven to rotate, so that oil residues are pushed along the axial direction.
Further, the pushing part is a scraper blade parallel to the side wall, the first driving mechanism is an electric push rod, the electric push rod is perpendicular to the scraper blade, the movable end of the electric push rod is connected with the scraper blade, the electric push rod drives the scraper blade to translate, and the pushing of oil residues can be realized.
Further, the table top is partially concave to form the storage tank, the first driving mechanism, the second driving mechanism, the third driving mechanism, the first material receiving box and the second material receiving box are all arranged inside the support frame, the storage tank, the three driving mechanisms and the two material receiving boxes are all integrated on the table top and in the support frame, the layout is compact, and the occupied space is small.
Further, first material receiving box and second material receiving box bottom are equipped with common base, be equipped with two parallel guide rails on the braced frame, base sliding connection in on the guide rail, third actuating mechanism is the second electric putter, the second electric putter is located braced frame is last, its expansion end with the base is connected, uses electric putter to promote first material receiving box and second material receiving box along guide rail translation, this simple structure, reliable and stable.
Further, a third material receiving box which is arranged side by side with the first material receiving box and the second material receiving box is further arranged on the base, and the third material receiving box is used for receiving and cleaning sewage after the material storage groove.
Further, a circle of baffle plates wrapping the outer side of the discharge hole are arranged on the side wall and used for placing discharged materials to splash around.
Further, the bottom of the supporting frame is provided with a transfer wheel, so that the mechanism is convenient to transfer.
Compared with the prior art, the utility model has the beneficial effects that: the oil and oil residue separating mechanism can be used for rapidly separating the oil and the oil residue into respective containers, replaces manual operation, and is high in efficiency, time-saving and labor-saving.
Description of the drawings:
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of a mechanism related to a storage tank;
FIG. 3 is a schematic view of another view angle structure of the related mechanism of the storage tank;
FIG. 4 is a schematic diagram of the mechanism associated with the receiving box;
FIG. 5 is a schematic view of another view of the mechanism associated with the receiving bin.
The marks in the figure: the device comprises a table top, a 2-supporting frame, a 3-storage tank, a 4-first material receiving box, a 5-second material receiving box, a 6-third material receiving box, a 7-first motor, an 8-first electric push rod, a 9-second electric push rod, a 10-rotating shaft, 11-spiral blades, 12-flashboard, a 13-base, 14-guide rails, 15-baffle plates, 16-filter screens and 17-transfer wheels.
Detailed Description
The present utility model will be described in detail with reference to the accompanying drawings.
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
The embodiment of the utility model provides a solid-liquid separation device for oil preparation by a water substitution method, which is shown in figures 1-5 and comprises a storage tank 3, a first driving mechanism, a second driving mechanism, a third driving mechanism, a first receiving box 4 and a second receiving box 5, wherein a discharge gate is arranged on the storage tank 3, and the second driving mechanism is used for controlling the opening degree of the discharge gate; a pushing part is arranged in the storage tank 3, and the first driving mechanism can drive the pushing part to push solid materials to the discharging gate; the first material receiving box 4 and the second material receiving box 5 are upwards opened and are arranged below the discharging gate side by side, and the third driving mechanism is used for driving the first material receiving box 4 and the second material receiving box 5 to translate; a filter screen 16 for filtering oil residues is arranged at the upper opening of the first material receiving box 4;
the device also comprises a PLC controller, wherein the first driving mechanism, the second driving mechanism and the third driving mechanism are respectively and electrically connected with the PLC controller;
the discharging gate comprises a discharging hole on the side wall of the storage tank 3 and a gate plate 12 on the outer side of the side wall, the second driving mechanism is a first electric push rod 8, the movable end of the first electric push rod 8 is connected with the gate plate 12, and the gate plate 12 is driven to be attached to or away from the side wall so as to block or open the discharging hole; the second driving mechanism can also be a linear motor, and can drive the flashboard 12 to move along a straight line;
in the embodiment, the pushing part comprises a rotating shaft 10 and a helical blade 11 on the rotating shaft 10, the rotating shaft 10 is vertical to the side wall, the first driving mechanism is a first motor 7, and the first motor 7 is in transmission connection with the rotating shaft 10; specifically, two rotating shafts 10 which are parallel to each other and horizontally arranged are arranged in the storage tank 3, spiral blades 11 on the two rotating shafts 10 do not interfere with each other and are in left or right rotation, two ends of the two rotating shafts 10 extend out of two side walls of the storage tank 3 and are inserted into bearing seats on the supporting frame 2, the two rotating shafts 10 are hinged with two opposite side walls of the storage tank 3, the spiral blades 9 are arranged on a part, located between the two side walls, of the rotating shafts 8, a first transmission gear is sleeved on one end, close to the first motor 7, of the two rotating shafts 10, a second transmission gear is sleeved on the rotating shaft of the first motor 7, and the two first transmission gears and the second transmission gear are coplanar and are connected through a closed toothed chain transmission;
regarding the pushing portion and the first driving mechanism, it may also be of the form: the pushing part is a scraper blade which is parallel to the side wall, the first driving mechanism is an electric push rod, the electric push rod is perpendicular to the scraper blade, and the movable end of the electric push rod is connected with the scraper blade; the scraping plate is initially arranged at one end, far away from the discharge gate, of the storage tank 3, and can axially translate to the vicinity of the discharge gate along the axial direction of the electric push rod through the driving of the electric push rod, so that the bulk oil residues in the storage tank 3 are pushed to the discharge gate;
the table top 1 and the supporting frame 2 at the bottom of the table top are also included, the table top 1 is partially recessed to form a storage tank 3, and the first driving mechanism, the second driving mechanism, the third driving mechanism, the first material receiving box 4 and the second material receiving box 5 are all arranged in the supporting frame 2;
the bottoms of the first material receiving box 4 and the second material receiving box 5 are provided with a common base 13, the support frame 2 is provided with two parallel guide rails 14, the base 13 is slidably connected to the guide rails 14, the third driving mechanism is a second electric push rod 9, the second electric push rod 9 is arranged on the support frame 2, and the movable end of the second electric push rod is connected with the base 13; the third driving mechanism can also be a linear motor and can drive the base 13 to move along a straight line;
the base 13 is also provided with a third material receiving box 6 which is arranged side by side with the first material receiving box 4 and the second material receiving box 5, and the third material receiving box 6 is used for receiving sewage after the material storage tank 3 is cleaned;
a circle of baffle plates 15 wrapping the outer side of the discharge hole are arranged on the side wall;
the bottom of the supporting frame 2 is provided with a transfer wheel 17.
When the device is used, a mixture of oil and bulk oil residues is placed in a storage tank 3 (at the moment, a flashboard 12 is tightly attached to a side plate of the storage tank 3 to ensure that a discharge hole is blocked), a second electric push rod 9 drives a first material receiving box 4 to be right below a baffle 15, a first electric push rod 8 drives the flashboard 12 to retract backwards, a gate is slightly opened (an opening is far smaller than the size of the bulk oil residues), and the first material receiving box 4 receives the leaked woody oil; it should be noted that when the gate is slightly opened, the first motor 7 can drive the rotating shaft 10 to rotate to drive the helical blade 11 to convey the bulk oil residue to one end far away from the discharge gate, so that the woody oil is not accumulated at the gate to influence the outflow of the woody oil from the gate, and the solid-liquid separation effect is better; when the woody oil runs out, the second electric push rod 9 drives the second receiving box 5 to be right below the baffle 15, the first electric push rod 8 drives the flashboard 12 to retract backwards continuously to enlarge the opening of the gate, the first motor 7 drives the rotating shaft 10 to rotate to drive the helical blade 11 to axially push the solid oil residue to the discharge hole, and the second receiving box 5 receives the leaked oil residue; thus, the separation of woody oil and oil residues is realized. When the storage tank 3 needs to be cleaned, the second electric push rod 9 drives the third material receiving box 6 to be right below the baffle 15, the storage tank 3 is flushed with water, and the third material receiving box 6 receives sewage flowing down. The first motor 7, the first electric push rod 8 and the second electric push rod 9 are controlled by the PLC controller to automatically complete respective functions, and the device is integrated on the table top 1 and in the supporting frame 2, so that the layout is compact, the occupied space is small, compared with the prior art that when oil is prepared by using a water substitution method, the step of separating oil from bulk oil residues is completed manually, the efficiency is low, and the problem of time and labor waste is solved.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.
Claims (10)
1. A solid-liquid separation device for oil preparation by water substitution method is characterized in that: the automatic feeding device comprises a storage tank (3), a first driving mechanism, a second driving mechanism, a third driving mechanism, a first material receiving box (4) and a second material receiving box (5), wherein a discharge gate is arranged on the storage tank (3), and the second driving mechanism is used for controlling the opening degree of the discharge gate; a pushing part is arranged in the storage tank (3), and the first driving mechanism can drive the pushing part to push solid materials to the discharging gate; the first material receiving box (4) and the second material receiving box (5) are upward in opening, are arranged below the discharging gate side by side, and the third driving mechanism is used for driving the first material receiving box (4) and the second material receiving box (5) to translate.
2. The solid-liquid separation device for oil-in-water process according to claim 1, wherein: the device further comprises a PLC controller, and the first driving mechanism, the second driving mechanism and the third driving mechanism are respectively and electrically connected with the PLC controller.
3. The solid-liquid separation device for oil-in-water process according to claim 1, wherein: the discharging gate comprises a discharging hole on the side wall of the storage tank (3) and a gate plate (12) on the outer side of the side wall, the second driving mechanism is a first electric push rod (8), the movable end of the first electric push rod (8) is connected with the gate plate (12), and the gate plate (12) is driven to be attached to or far away from the side wall so as to block or open the discharging hole.
4. The solid-liquid separation device for oil-in-water process according to claim 3, wherein: the pushing part comprises a rotating shaft (10) and a spiral blade (11) on the rotating shaft (10), the rotating shaft (10) is perpendicular to the side wall, the first driving mechanism is a first motor (7), and the first motor (7) is in transmission connection with the rotating shaft (10).
5. The solid-liquid separation device for oil-in-water process according to claim 3, wherein: the pushing part is a scraper blade parallel to the side wall, the first driving mechanism is an electric push rod, the electric push rod is perpendicular to the scraper blade, and the movable end of the electric push rod is connected with the scraper blade.
6. The solid-liquid separation device for oil-in-water process according to claim 1, wherein: the automatic feeding device is characterized by further comprising a table top (1) and a supporting frame (2) at the bottom of the table top, wherein the table top (1) is partially concaved to form the storage tank (3), and the first driving mechanism, the second driving mechanism, the third driving mechanism, the first material receiving box (4) and the second material receiving box (5) are all arranged inside the supporting frame (2).
7. The solid-liquid separation device for oil-in-water process according to claim 6, wherein: the first material receiving box (4) and the second material receiving box (5) are provided with a common base (13), two parallel guide rails (14) are arranged on the supporting frame (2), the base (13) is slidably connected to the guide rails (14), the third driving mechanism is a second electric push rod (9), the second electric push rod (9) is arranged on the supporting frame (2), and the movable end of the second electric push rod is connected with the base (13).
8. The solid-liquid separation device for oil-in-water process according to claim 7, wherein: the base (13) is also provided with a third material receiving box (6) which is arranged side by side with the first material receiving box (4) and the second material receiving box (5), and the third material receiving box (6) is used for receiving and cleaning sewage after the material storage tank (3).
9. The solid-liquid separation device for oil-in-water process according to claim 3, wherein: the side wall is provided with a circle of baffle plates (15) wrapping the outer side of the discharge hole.
10. The solid-liquid separation device for oil-in-water process according to claim 6, wherein: and a transfer wheel (17) is arranged at the bottom of the supporting frame (2).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2022216088031 | 2022-06-24 | ||
| CN202221608803 | 2022-06-24 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220224113U true CN220224113U (en) | 2023-12-22 |
Family
ID=89171594
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321584724.6U Active CN220224113U (en) | 2022-06-24 | 2023-06-20 | Solid-liquid separation device for oil preparation by water substitution method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220224113U (en) |
-
2023
- 2023-06-20 CN CN202321584724.6U patent/CN220224113U/en active Active
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