CN220223585U - Auxiliary system of oil-filled manipulator - Google Patents
Auxiliary system of oil-filled manipulator Download PDFInfo
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- CN220223585U CN220223585U CN202321665474.9U CN202321665474U CN220223585U CN 220223585 U CN220223585 U CN 220223585U CN 202321665474 U CN202321665474 U CN 202321665474U CN 220223585 U CN220223585 U CN 220223585U
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- 230000000007 visual effect Effects 0.000 abstract description 10
- 230000006698 induction Effects 0.000 abstract 2
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- 238000010586 diagram Methods 0.000 description 4
- 238000005461 lubrication Methods 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 239000006247 magnetic powder Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 240000007651 Rubus glaucus Species 0.000 description 1
- 235000011034 Rubus glaucus Nutrition 0.000 description 1
- 235000009122 Rubus idaeus Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 230000000694 effects Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses an auxiliary system of an oil filling manipulator, which belongs to the technical field of oil feeders and comprises an oil filling gun, a manipulator, an induction unit, an oil filling controller and a braking unit, wherein the induction unit comprises a visual sensor and a pressure sensor, the manipulator comprises a control motor, a transmission structure and an oil filling gun fixing unit, the visual sensor is arranged above the oil filling gun fixing unit, the pressure sensor is arranged between the left side inside of the oil filling gun fixing unit and the oil filling gun, the oil filling controller is arranged on a manipulator base, and the braking unit is arranged at one end of the control motor. The auxiliary system of the oil-filling manipulator selects a visual sensor, and can move the manipulator in a certain range to fill oil into different oil feeders; the auxiliary system of the oil filling manipulator is provided with the pressure sensor between the oil filling gun fixing unit and the oil filling gun, so that rigid collision caused when the manipulator moves the oil filling gun to fill oil is avoided.
Description
Technical Field
The utility model belongs to the technical field of oil feeders, and particularly relates to an auxiliary system of an oil filling manipulator.
Background
The oil feeder is mainly used for providing lubricating oil or lubricating grease for each friction part of mechanical equipment, and ensures the reliable lubrication of each friction part. In order to control the oil feeding amount at a lubrication point to ensure the lubrication effect, waste caused by excessive lubricating oil and pollution to the environment are avoided, a group of oil feeders and flow switches are correspondingly arranged at one lubrication point.
In the running process of the oil feeder, oil needs to be continuously injected into the oil feeder, if manual oil injection is adopted, the single oil injection amount is difficult to control, and meanwhile, the labor cost is increased. Therefore, the company designs an auxiliary system for filling the oil to the oil feeder by driving the oil filling gun by the manipulator, and can quantitatively adjust single oil filling quantity and simultaneously fill the oil to the oil feeders at different positions by moving the manipulator.
The utility model discloses a compensation type oil feeder, which comprises an oil inlet cavity and an oil storage cavity, wherein the oil inlet cavity and the oil storage cavity are horizontally arranged in parallel, the oil storage cavity is arranged above the oil inlet cavity, the tail part of the oil storage cavity is fixedly connected with the middle part of the oil inlet cavity through a bending part, through holes are formed in the bending part, and two ends of each through hole are respectively communicated with the oil inlet cavity and the oil storage cavity.
Disclosure of Invention
The utility model aims to solve the technical problem that manual oiling is difficult to control single oiling amount, and provides an auxiliary system of an oiling manipulator aiming at the defects in the prior art.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides an oil charge manipulator auxiliary system, its includes oil charge rifle, manipulator, sensing unit, oil charge controller and brake unit, the sensing unit includes vision sensor and pressure sensor, the manipulator includes control motor, transmission structure, oil charge rifle fixed unit, vision sensor sets up oil charge rifle fixed unit top, pressure sensor sets up oil charge rifle fixed unit left side is inside and oil charge between the rifle, oil charge controller sets up on the manipulator base, brake unit sets up control motor one end.
Further, the oil filling gun comprises an oil filling structure and a starting button, the oil filling gun is arranged inside the oil filling gun fixing unit, and the starting button is arranged at the middle section of the oil filling gun.
Further, the oil gun starting unit is arranged inside the oil gun fixing unit and is a vertical rod with protrusions, the upper end of the vertical rod of the oil gun starting unit is in transmission connection with the manipulator, and protrusions at the lower end of the oil gun starting unit are correspondingly arranged with the starting buttons.
Further, the oil charge controller comprises a control board, a relay and a man-machine interaction unit, the control motor and the oil charge gun starting unit are electrically connected with the relay, and the vision sensor, the pressure sensor and the man-machine interaction unit are electrically connected with the control board.
Further, the man-machine interaction unit comprises a display screen, a device start-stop button and a device reset button, wherein the device start-stop button and the device reset button are arranged below the display screen.
Further, the braking unit is an electromagnetic brake.
Compared with the prior art, the utility model has the following beneficial effects:
the auxiliary system of the oil-filling manipulator selects a visual sensor, and can move the manipulator in a certain range to fill oil into different oil feeders; the oil filling manipulator auxiliary system is provided with the pressure sensor between the oil filling gun fixing unit and the oil filling gun, so that rigid collision caused when the manipulator moves the oil filling gun to fill oil is avoided; the auxiliary system of the oil filling manipulator selects the control panel to control the starting unit of the oil filling gun through the relay, the oil filling time can be set according to the required oil quantity, meanwhile, the display screen electrically connected with the control panel can display the filled capacity and the oil filling times, and maintenance personnel can only observe the current oil quantity sufficiency condition; the auxiliary system of the oil-filled manipulator selects the electromagnetic brake as a control motor braking unit, the response speed of the electromagnetic brake is high, the electromagnetic brake only needs 0.3 seconds from electrifying to locking braking, the auxiliary system is suitable for equipment which needs to be frequently started and stopped, the auxiliary system is small in size and large in torsion, the electromagnetic brake is smaller than the magnetic powder brake in size, the auxiliary system is suitable for equipment with limited installation space, meanwhile, the service life is long, the failure rate is low, the service life reaches 500 ten thousand times, and besides the abrasion of a braking vane, the failure rate is extremely low.
Drawings
The present utility model will be described in further detail with reference to the accompanying drawings.
Fig. 1: the embodiment 1 of the utility model provides a structural schematic diagram of an auxiliary system of an oil-filled manipulator;
fig. 2: the embodiment 1 of the utility model is a schematic structural diagram of an auxiliary system A of an oil filling manipulator;
fig. 3: the embodiment 1 of the utility model is a schematic structural diagram of an auxiliary system B of an oil filling manipulator;
fig. 4: the embodiment 1 of the utility model is a schematic structural diagram of a man-machine interaction unit;
the device comprises a 1-electromagnetic brake, a 2-man-machine interaction unit, a 3-visual sensor, a 4-pressure sensor, a 5-oil filling pipe, a 6-oil filling structure, a 7-starting button, an 8-oil filling gun starting unit, a 9-display screen, a 10-device starting and stopping button and an 11-device reset button.
Detailed Description
For a better understanding of the present utility model, the following examples are set forth to further illustrate the utility model, but are not to be construed as limiting the utility model. In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present utility model. It will be apparent, however, to one skilled in the art that the utility model may be practiced without one or more of these details.
Example 1
Referring to fig. 1-4, an auxiliary system of an oil filling manipulator comprises an oil filling gun, a manipulator, a sensing unit, an oil filling controller and a braking unit, wherein the sensing unit comprises a visual sensor 3 and a pressure sensor 4, the manipulator comprises a control motor, a transmission structure and an oil filling gun fixing unit, the visual sensor 3 is arranged above the oil filling gun fixing unit, the pressure sensor 4 is arranged between the left side inside of the oil filling gun fixing unit and the oil filling gun, the oil filling controller is arranged on a base of the manipulator, and the braking unit is arranged at one end of the control motor.
The oil filling gun comprises an oil filling structure 6 and a starting button 7, the oil filling gun is arranged inside the oil filling gun fixing unit, and the starting button 7 is arranged at the middle section of the oil filling gun.
The oil filling gun fixing unit is internally provided with an oil filling gun starting unit 8, the oil filling gun starting unit 8 is a vertical rod with a bulge, the upper end of the vertical rod of the oil filling gun starting unit 8 is in transmission connection with the manipulator, and the bulge at the lower end of the oil filling gun starting unit is correspondingly arranged with the starting button 7.
The oil charge controller comprises a control board, a relay and a man-machine interaction unit 2, wherein the control motor, the braking unit and the oil charge gun starting unit are electrically connected with the relay, and the vision sensor, the pressure sensor and the man-machine interaction unit are electrically connected with the control board 2.
The man-machine interaction unit 2 comprises a display screen 9, a device start-stop button 10 and a device reset button 11, wherein the device start-stop button 10 and the device reset button 11 are arranged below the display screen 9, the device start-stop button 10 and the device reset button 11 are electrically connected with a control board, after the device start-stop button 10 is pressed down, an electric signal is sent to a relay through the control board, a relay control motor and a brake unit start and stop the device, and after the device reset button 11 is pressed down, the electric signal is sent to the relay through the control board, and the relay control motor resets the manipulator.
The braking unit is the electromagnetic brake 1.
In the embodiment, the visual sensor is a raspberry group camera Picamera, the control panel is an AT89C51, the display screen is an LCD1602, the electromagnetic brake is a TS-150, and the manipulator is a KMSA-700.
The operation flow of the auxiliary system of the oil-filled manipulator is as follows:
firstly, an operator presses a device start-stop button 10, a visual sensor 3 identifies the current position of a manipulator, the manipulator is controlled to extend into an oil filling port of the oil feeder, when the manipulator reaches a specified position, the pressure of a pressure sensor 4 reaches a set value, an electromagnetic brake 1 brakes a control motor, a control panel controls the manipulator to press a start button 7 through an oil filling gun starting unit 8 to start oil filling of the oil feeder, after the oil filling time reaches the set time, the oil filling is stopped, the visual sensor 3 continues to identify the next oil feeder, and before the next use, the operator presses a device reset button 11 first and then presses the device start-stop button 10.
The auxiliary system of the oil-filling manipulator selects a visual sensor, and can move the manipulator in a certain range to fill oil into different oil feeders; the oil filling manipulator auxiliary system is provided with the pressure sensor between the oil filling gun fixing unit and the oil filling gun, so that rigid collision caused when the manipulator moves the oil filling gun to fill oil is avoided; the auxiliary system of the oil filling manipulator selects the control panel to control the starting unit of the oil filling gun through the relay, the oil filling time can be set according to the required oil quantity, meanwhile, the display screen electrically connected with the control panel can display the filled capacity and the oil filling times, and maintenance personnel can only observe the current oil quantity sufficiency condition; the auxiliary system of the oil-filled manipulator selects the electromagnetic brake as a control motor braking unit, the response speed of the electromagnetic brake is high, the electromagnetic brake only needs 0.3 seconds from electrifying to locking braking, the auxiliary system is suitable for equipment which needs to be frequently started and stopped, the auxiliary system is small in size and large in torsion, the electromagnetic brake is smaller than the magnetic powder brake in size, the auxiliary system is suitable for equipment with limited installation space, meanwhile, the service life is long, the failure rate is low, the service life reaches 500 ten thousand times, and besides the abrasion of a braking vane, the failure rate is extremely low.
The above is only a preferred embodiment of the present utility model, and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (6)
1. An oil-filled manipulator auxiliary system, characterized in that: including filling oil gun, manipulator, sensing unit, oil charge controller and brake unit, the sensing unit includes vision sensor and pressure sensor, the manipulator includes control motor, transmission structure, oil charge gun fixed unit, vision sensor sets up oil charge gun fixed unit top, pressure sensor sets up oil charge gun fixed unit left side is inside and between the oil charge gun, oil charge controller sets up on the manipulator base, brake unit sets up control motor one end.
2. The oil filled robot assist system of claim 1, wherein: the oil filling gun comprises an oil filling structure and a starting button, the oil filling gun is arranged inside the oil filling gun fixing unit, and the starting button is arranged at the middle section of the oil filling gun.
3. The oil filled robot assist system of claim 2, wherein: the oil filling gun is characterized in that an oil filling gun starting unit is arranged inside the oil filling gun fixing unit, the oil filling gun starting unit is a vertical rod with a bulge, the upper end of the vertical rod of the oil filling gun starting unit is in transmission connection with the manipulator, and the bulge at the lower end of the oil filling gun starting unit is correspondingly arranged with the starting button.
4. The oil filled robot assist system of claim 1, wherein: the oil charge controller comprises a control board, a relay and a man-machine interaction unit, wherein the control motor and the oil charge gun starting unit are electrically connected with the relay, and the vision sensor, the pressure sensor and the man-machine interaction unit are electrically connected with the control board.
5. The oil filled robot assist system of claim 4 wherein: the man-machine interaction unit comprises a display screen, a device start-stop button and a device reset button, wherein the device start-stop button and the device reset button are arranged below the display screen.
6. The oil filled robot assist system of claim 1, wherein: the braking unit is an electromagnetic brake.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321665474.9U CN220223585U (en) | 2023-06-28 | 2023-06-28 | Auxiliary system of oil-filled manipulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321665474.9U CN220223585U (en) | 2023-06-28 | 2023-06-28 | Auxiliary system of oil-filled manipulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220223585U true CN220223585U (en) | 2023-12-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321665474.9U Active CN220223585U (en) | 2023-06-28 | 2023-06-28 | Auxiliary system of oil-filled manipulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220223585U (en) |
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2023
- 2023-06-28 CN CN202321665474.9U patent/CN220223585U/en active Active
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