CN220218584U - High-efficient board device that divides of jumbo size base plate - Google Patents
High-efficient board device that divides of jumbo size base plate Download PDFInfo
- Publication number
- CN220218584U CN220218584U CN202323146670.8U CN202323146670U CN220218584U CN 220218584 U CN220218584 U CN 220218584U CN 202323146670 U CN202323146670 U CN 202323146670U CN 220218584 U CN220218584 U CN 220218584U
- Authority
- CN
- China
- Prior art keywords
- plate
- fixedly arranged
- cylinder
- piston rod
- workbench
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000758 substrate Substances 0.000 claims abstract description 82
- 238000005520 cutting process Methods 0.000 claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 238000000926 separation method Methods 0.000 claims description 9
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 210000002445 nipple Anatomy 0.000 description 4
- 239000013078 crystal Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Landscapes
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The utility model discloses a high-efficiency plate separating device for large-size substrates, which relates to the technical field of separating large-size substrates, wherein a piston rod of a jacking cylinder penetrates through a workbench and stretches into a cylinder body, a jacking plate is fixedly arranged at the extending end of the piston rod, and a plurality of large-size substrates positioned in the cylinder body are sequentially stacked on the top surface of the jacking plate from bottom to top; the top surface of the tool apron is fixedly provided with a cutter which is longitudinally arranged, and the left side and the right side of the tool apron are respectively provided with a finished product basket which is placed on the table top of the workbench; the material taking mechanism comprises a base fixedly arranged on the table surface of the workbench and a horizontal air cylinder fixedly arranged in the base, an L plate is arranged at the acting end of a piston rod of the horizontal air cylinder, a vertical plate of the L plate is fixedly arranged at the acting end of the piston rod of the horizontal air cylinder, and a cutting air cylinder is fixedly arranged on the top surface of the horizontal plate of the L plate. The beneficial effects of the utility model are as follows: compact structure, lighten workman's working strength, greatly improve jumbo size base plate divides board efficiency, degree of automation is high.
Description
Technical Field
The utility model relates to the technical field of separating large-size substrates, in particular to a high-efficiency separating device for large-size substrates.
Background
In the production process of the crystal oscillator, a large number of substrates are required to be used, and the substrates are electrically connected with the body of the crystal oscillator and play a role in supporting the body of the crystal oscillator. The produced substrate is large in size and cannot be directly used, and therefore the large-size substrate needs to be split, namely, the large-size substrate is cut into two substrate pup joints, and the substrate pup joints obtained after cutting can be directly used.
The method for separating the large-size substrate in the workshop comprises the following steps:
s1, a worker firstly takes out a large-size substrate from a charging basket, then places the large-size substrate on a cutting platform of a cutting machine, and then adjusts the position of the large-size substrate by the worker so that the cutting position of the large-size substrate is positioned under a cutter of the cutting machine;
s2, a worker controls a piston rod of a hydraulic cylinder of the cutting machine to extend downwards, the piston rod drives a cutter to move downwards, the cutter moves towards the cutting position direction of the large-size substrate, the cutter cuts off the large-size substrate, two substrate pup joints are obtained after cutting off, and therefore the first large-size substrate is separated finally;
s3, repeating the operations of the steps S1-S2, and continuously dividing the large-size substrates.
However, although the in-shop approach is capable of separating large-size substrates, the following still exist in the art:
I. in step S1, the position of the large-size substrate needs to be manually and frequently adjusted to enable the cutting position of the large-size substrate to be located right below the cutter, which clearly delays the positioning time of the large-size substrate, and further reduces the board separation efficiency of the large-size substrate.
II. In step S2, the substrate nipple obtained after cutting needs to be manually placed into a finished product basket, so as to realize board collection of the substrate nipple, and the board collection process certainly increases the cutting time of the subsequent large-size substrate, and further reduces the board separation efficiency of the large-size substrate. Therefore, there is a need for a board separation device that reduces the labor intensity of workers and greatly improves the board separation efficiency of large-sized substrates.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provide the large-size substrate high-efficiency plate separating device which has compact structure, reduces the working intensity of workers, greatly improves the plate separating efficiency of large-size substrates and has high automation degree.
The aim of the utility model is achieved by the following technical scheme: the utility model provides a high-efficient board device that divides of jumbo size base plate, it includes the workstation, has set firmly barrel, blade holder and extracting mechanism in order from left to right on the mesa of workstation, the inner chamber of barrel cooperatees with the outline of jumbo size base plate, has set firmly the jacking cylinder on the bottom surface of workstation, and the piston rod of jacking cylinder runs through the workstation and stretches into in the barrel, has set firmly the liftout board on the extension of piston rod, has stacked in order from bottom to top on the top surface of liftout board a plurality of jumbo size base plates that are located in the barrel, wherein, the top surface of the jumbo size base plate of top layer is parallel and level with the top surface of barrel;
the top surface of the tool apron is fixedly provided with a longitudinally arranged cutter, and the left side and the right side of the tool apron are respectively provided with a finished product basket placed on the table top of the workbench;
the material taking mechanism comprises a base fixedly arranged on the table surface of the workbench, a horizontal cylinder fixedly arranged in the base, an L plate is arranged at the acting end of a piston rod of the horizontal cylinder, a vertical plate of the L plate is fixedly arranged at the acting end of the piston rod of the horizontal cylinder, a cutting cylinder is fixedly arranged on the top surface of the horizontal plate of the L plate, the piston rod of the cutting cylinder penetrates through the horizontal plate, a sucker positioned right above the cutter is fixedly arranged at the extending end, the vertical distance between the bottom surface of the sucker and the top surface of the cylinder body is equal to the thickness of the large-size substrate, a plurality of vacuum holes communicated with the inner cavity of the sucker are formed in the bottom surface of the sucker, and the sucker is connected with the vacuum pump.
The bottom surface of the workbench is fixedly provided with a plurality of supporting legs which are supported on the ground.
And sloping plates are welded on the left and right side walls of the tool apron and extend right above the openings of the two finished product baskets respectively.
The vacuum pump is fixedly arranged on the top surface of the sucker, and a working port of the vacuum pump is communicated with the inner cavity of the sucker.
The two sloping plates are symmetrically arranged on the left and right sides of the tool apron.
The plate separating device further comprises a controller, wherein the controller is electrically connected with the vacuum pump, the electromagnetic valve of the jacking air cylinder, the electromagnetic valve of the horizontal air cylinder and the electromagnetic valve of the cutting air cylinder through signal wires.
The utility model has the following advantages: compact structure, lighten workman's working strength, greatly improve jumbo size base plate divides board efficiency, degree of automation is high.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the A-direction of FIG. 1;
FIG. 3 is a schematic structural view of the take-off mechanism;
FIG. 4 is a schematic view of the B-direction of FIG. 3;
FIG. 5 is a schematic diagram showing the connection of the tool holder, the cutter and the bevel plate;
FIG. 6 is a top view of FIG. 5;
FIG. 7 is a schematic view of the suction cup moving directly above the barrel;
FIG. 8 is a schematic view of the top surface of the topmost large-sized substrate in contact with the bottom surface of the chuck;
fig. 9 is a schematic view of a large-sized substrate being transported directly above a cutter;
FIG. 10 is a schematic view of a cutter cutting a large-size substrate into two substrate tabs;
in the figure, a workbench, a 2-cylinder, a 3-tool apron, a 4-material taking mechanism, a 5-large-size substrate, a 6-jacking cylinder, a 7-jacking plate, an 8-cutter, a 9-finished basket, a 10-base, an 11-horizontal cylinder, a 12-L plate, a 13-cutting cylinder, a 14-sucker, a 15-vacuum hole, a 16-vacuum pump, a 17-sloping plate and an 18-substrate pup joint are arranged.
Detailed Description
The utility model is further described below with reference to the accompanying drawings, the scope of the utility model not being limited to the following:
as shown in fig. 1-6, a high-efficiency plate separating device for large-size substrates comprises a workbench 1, wherein a cylinder body 2, a tool apron 3 and a material taking mechanism 4 are sequentially and fixedly arranged on the table top of the workbench 1 from left to right, a plurality of supporting legs supported on the ground are fixedly arranged on the bottom surface of the workbench 1, an inner cavity of the cylinder body 2 is matched with the outer contour of the large-size substrate 5, a jacking air cylinder 6 is fixedly arranged on the bottom surface of the workbench 1, a piston rod of the jacking air cylinder 6 penetrates through the workbench 1 and stretches into the cylinder body 2, a jacking plate 7 is fixedly arranged on the extending end of the piston rod, a plurality of large-size substrates 5 positioned in the cylinder body 2 are sequentially stacked on the top surface of the jacking plate 7 from bottom to top, and the top surface of the topmost large-size substrate 5 is flush with the top surface of the cylinder body 2.
The top surface of the tool apron 3 is fixedly provided with a cutter 8 which is longitudinally arranged, and the left side and the right side of the tool apron 3 are respectively provided with a finished product basket 9 which is placed on the table top of the workbench 1; the left and right side walls of the tool apron 3 are welded with sloping plates 17, the two sloping plates 17 extend above the openings of the two finished product baskets 9 respectively, and the two sloping plates 17 are symmetrically arranged left and right relative to the tool apron 3.
The material taking mechanism 4 comprises a base 10 fixedly arranged on the table top of the workbench 1, a horizontal cylinder 11 fixedly arranged in the base 10, an L plate 12 is arranged at the acting end of a piston rod of the horizontal cylinder 11, a vertical plate of the L plate 12 is fixedly arranged at the acting end of the piston rod of the horizontal cylinder 11, a cutting cylinder 13 is fixedly arranged on the top surface of the horizontal plate of the L plate 12, the piston rod of the cutting cylinder 13 penetrates through the horizontal plate, a sucker 14 positioned right above the cutter 8 is fixedly arranged at the extending end, the vertical distance between the bottom surface of the sucker 14 and the top surface of the cylinder body 2 is equal to the thickness of the large-size substrate 5, a plurality of vacuum holes 15 communicated with the inner cavity of the sucker 14 are formed in the bottom surface of the sucker 14, the sucker 14 is connected with a vacuum pump 16, the vacuum pump 16 is fixedly arranged on the top surface of the sucker 14, and the working port of the vacuum pump 16 is communicated with the inner cavity of the sucker 14.
The plate separating device also comprises a controller, wherein the controller is electrically connected with the vacuum pump 16, the electromagnetic valve of the jacking air cylinder 6, the electromagnetic valve of the horizontal air cylinder 11 and the electromagnetic valve of the cutting air cylinder 13 through signal wires.
The working process of the utility model is as follows:
s1, controlling a piston rod of a horizontal cylinder 11 of a material taking mechanism 4 to extend leftwards, driving an L plate 12 to move leftwards by the piston rod, driving a cutting cylinder 13 to move leftwards by the L plate 12, driving a sucking disc 14 and a vacuum pump 16 to synchronously move leftwards by the cutting cylinder 13, and enabling the sucking disc 14 to be just above a cylinder body 2 after the piston rod of the horizontal cylinder 11 extends completely, as shown in FIG. 7;
s2, controlling a piston rod of the jacking air cylinder 6 to extend upwards, enabling the piston rod to drive the material jacking plate 7 to move upwards, enabling each large-size substrate 5 on the material jacking plate 7 to synchronously move upwards, and controlling the jacking air cylinder 6 to be closed by a controller when the extending distance of the piston rod is equal to the thickness of one large-size substrate 5, wherein the top surface of the top-most large-size substrate 5 is just contacted with the bottom surface of the sucker 14 at the moment, as shown in FIG. 8;
s3, controlling the vacuum pump 16 to start, wherein the vacuum pump 16 vacuumizes the inner cavity of the sucker 14 and the vacuum holes 15, and the topmost large-size substrate 5 is adsorbed on the bottom surface of the sucker 14 under negative pressure;
s4, controlling a piston rod of the horizontal cylinder 11 to retract rightwards, driving the L plate 12 to move rightwards, driving the cutting cylinder 13 to move rightwards by the L plate 12, driving the sucking disc 14 and the vacuum pump 16 to synchronously move rightwards by the cutting cylinder 13, and further driving the adsorbed large-size substrate 5 to synchronously move rightwards, wherein after the piston rod of the horizontal cylinder 11 is completely retracted, the large-size substrate 5 is just transported to the position right above the cutter 8, as shown in FIG. 9, and the cutting position of the large-size substrate 5 is just right above the cutter 8;
s5, controlling a piston rod of a cutting cylinder 13 to extend downwards, driving a sucking disc 14 to move downwards, driving a large-size substrate 5 to move downwards synchronously by the sucking disc 14, enabling a cutting position of the large-size substrate 5 to move towards a cutter 8, cutting the large-size substrate 5 into two substrate pup joints 18 by the cutter 8 after the piston rod of the cutting cylinder 13 extends completely, enabling the two substrate pup joints 18 to fall into corresponding finished product baskets 9 along an inclined plate 17 as shown in FIG. 10, and enabling the substrate pup joints 18 to fall down in the direction as shown by an arrow in FIG. 10 so as to realize plate collecting of the substrate pup joints 18, and finally realizing plate dividing of a first large-size substrate 5;
the step S5 indicates that the large-size substrate 5 moves from top to bottom toward the cutter 8, and the inclined plates 17 are welded on the left and right sides of the tool apron 3, so that the cut substrate nipple 18 automatically enters the finished product basket 9 through the inclined plates 17 to realize automatic plate collection, and the cut substrate nipple 18 does not need to be manually placed into the finished product basket, thereby greatly shortening the cutting time of the subsequent large-size substrate 5 and greatly improving the plate separating efficiency of the large-size substrate.
S6, repeating the operations of the steps S1-S5, and continuously dividing the large-size substrate in the cylinder 2.
Therefore, the large-size substrate 5 in the cylinder body 2 can be continuously transported to the cutting station of the cutter 8 through the cooperation of the jacking cylinder 6 and the material taking mechanism 4, and after the transportation, the cutting position of the large-size substrate 5 is just above the cutter 8, so that compared with a plate separating method in a workshop, the plate separating device does not need to manually and frequently adjust the position of the large-size substrate 5, so that the cutting position of the large-size substrate 5 is just below the cutter 8, the positioning time of the large-size substrate 5 is greatly shortened, and the plate separating efficiency of the large-size substrate is greatly improved.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (6)
1. The utility model provides a high-efficient board device that divides of jumbo size base plate which characterized in that: the automatic feeding device comprises a workbench (1), wherein a barrel (2), a tool apron (3) and a material taking mechanism (4) are sequentially and fixedly arranged on a table top of the workbench (1) from left to right, an inner cavity of the barrel (2) is matched with an outer contour of a large-size substrate (5), a jacking air cylinder (6) is fixedly arranged on the bottom surface of the workbench (1), a piston rod of the jacking air cylinder (6) penetrates through the workbench (1) and stretches into the barrel (2), a material jacking plate (7) is fixedly arranged at the extending end of the piston rod, and a plurality of large-size substrates (5) positioned in the barrel (2) are sequentially stacked on the top surface of the material jacking plate (7) from bottom to top, wherein the top surface of the topmost large-size substrate (5) is flush with the top surface of the barrel (2);
a cutter (8) which is longitudinally arranged is fixedly arranged on the top surface of the cutter holder (3), and a finished product basket (9) which is arranged on the table top of the workbench (1) is arranged on the left side and the right side of the cutter holder (3);
the material taking mechanism comprises a base (10) fixedly arranged on the table top of a workbench (1), a horizontal cylinder (11) fixedly arranged in the base (10), an L plate (12) is arranged at the acting end of a piston rod of the horizontal cylinder (11), a vertical plate of the L plate (12) is fixedly arranged at the acting end of the piston rod of the horizontal cylinder (11), a cutting cylinder (13) is fixedly arranged on the top surface of the horizontal plate of the L plate (12), the piston rod of the cutting cylinder (13) penetrates through the horizontal plate, a sucker (14) positioned right above a cutter (8) is fixedly arranged on the extending end, the vertical distance between the bottom surface of the sucker (14) and the top surface of a cylinder body (2) is equal to the thickness of a large-size substrate (5), a plurality of vacuum holes (15) communicated with the inner cavity of the vacuum holes are formed in the bottom surface of the sucker (14), and the sucker (14) is connected with a vacuum pump (16).
2. The high-efficiency board separation device for large-size substrates according to claim 1, wherein: the bottom surface of the workbench (1) is fixedly provided with a plurality of supporting legs which are supported on the ground.
3. The high-efficiency board separation device for large-size substrates according to claim 1, wherein: inclined plates (17) are welded on the left side wall and the right side wall of the tool apron (3), and the two inclined plates (17) respectively extend right above openings of the two finished product baskets (9).
4. The high-efficiency board separation device for large-size substrates according to claim 1, wherein: the vacuum pump (16) is fixedly arranged on the top surface of the sucker (14), and a working port of the vacuum pump (16) is communicated with the inner cavity of the sucker (14).
5. A high-efficiency board separation device for a large-sized substrate according to claim 3, wherein: the two sloping plates (17) are symmetrically arranged on the left and right sides of the tool apron (3).
6. The high-efficiency board separation device for large-size substrates according to claim 1, wherein: the plate separating device further comprises a controller, wherein the controller is electrically connected with the vacuum pump (16), the electromagnetic valve of the jacking air cylinder (6), the electromagnetic valve of the horizontal air cylinder (11) and the electromagnetic valve of the cutting air cylinder (13) through signal wires.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323146670.8U CN220218584U (en) | 2023-11-22 | 2023-11-22 | High-efficient board device that divides of jumbo size base plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323146670.8U CN220218584U (en) | 2023-11-22 | 2023-11-22 | High-efficient board device that divides of jumbo size base plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220218584U true CN220218584U (en) | 2023-12-22 |
Family
ID=89175418
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323146670.8U Active CN220218584U (en) | 2023-11-22 | 2023-11-22 | High-efficient board device that divides of jumbo size base plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220218584U (en) |
-
2023
- 2023-11-22 CN CN202323146670.8U patent/CN220218584U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203739280U (en) | Automatic panel processing machinery | |
| CN115816095B (en) | Device and method for assembling bonding pad and end head of efficiently and fixedly connected printed board | |
| CN111618339B (en) | Workpiece vertical cutting equipment for electronic product production | |
| CN206623174U (en) | A kind of plate shearing machine | |
| CN209998588U (en) | touch screen cell-phone polaroid laser cutting automatic feeding discharge apparatus | |
| CN109954809B (en) | Full-automatic robot precision stamping riveting production line for large household appliance box | |
| CN104554896A (en) | Horizontal pushing stacking system of medicinal glass bottles | |
| CN110238257B (en) | Full-automatic aluminum plate profiling production line | |
| CN220235092U (en) | Corner cutting device of circuit board for water purifier | |
| CN220218584U (en) | High-efficient board device that divides of jumbo size base plate | |
| CN213829349U (en) | Plate cutting machine | |
| CN109592411B (en) | Automatic glass sucking and slicing device | |
| CN211033212U (en) | Automatic carton device of placeeing of ceramic tile packing | |
| CN115783762A (en) | Full-automatic part production equipment and method integrating cutting, laser etching and film pasting | |
| CN202186741U (en) | Sucker structure used for silicon wafer transportation | |
| CN211892167U (en) | Automatic forming equipment that bordures of carton | |
| CN212733739U (en) | Full-automatic stamping forming equipment of discoid work piece | |
| CN210999120U (en) | Full-automatic panel processing all-in-one | |
| CN215145896U (en) | Saw blade workbench for gantry type laser cutting machine | |
| CN221050933U (en) | Automatic blanking board of going up of punching press radium carving | |
| CN218614503U (en) | Automatic cutting and stacking mechanism for plastic packaging boxes | |
| CN211945316U (en) | Keyboard upset machine | |
| CN211197859U (en) | Degradable cutlery box automatic feeding machine | |
| CN212858240U (en) | Automatic loading and unloading device of laser equipment | |
| CN117464123A (en) | Welding device and method for automatically welding two circuit boards |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |