CN220201937U - Gas-liquid separation device - Google Patents
Gas-liquid separation device Download PDFInfo
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- CN220201937U CN220201937U CN202321600832.8U CN202321600832U CN220201937U CN 220201937 U CN220201937 U CN 220201937U CN 202321600832 U CN202321600832 U CN 202321600832U CN 220201937 U CN220201937 U CN 220201937U
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Abstract
Description
技术领域Technical field
本实用新型涉及沼气处理装置技术领域,具体为一种气液分离装置。The utility model relates to the technical field of biogas treatment devices, specifically a gas-liquid separation device.
背景技术Background technique
沼气是有机物质在厌氧条件下,经过微生物的发酵作用而生成的一种可燃气体,由于这种气体最先是在沼泽中发现的,所以称为沼气。人畜粪便、秸秆、污水等各种有机物在密闭的沼气池内,在厌氧(没有氧气)条件下发酵,即被种类繁多的沼气发酵微生物分解转化,从而产生沼气。沼气是多种气体的混合物,其中含有55%以上的甲烷、30%左右的二氧化碳,还含有少量的氨、硫化氢等,其特性与天然气相似,空气中如含有8.6%-20.8%(按体积计)的沼气时,就会形成爆炸性的混合气体,沼气除直接燃烧用于炊事、烘干农副产品、供暖、照明和气焊等外,还可作内燃机的燃料以及生产甲醇、福尔马林、四氯化碳等化工原料。沼气提纯一般有四种方法可以实现,分别是吸收法、变压吸附法、低温冷凝法和膜分离方法。Biogas is a combustible gas produced by microbial fermentation of organic matter under anaerobic conditions. Because this gas was first discovered in swamps, it is called biogas. Various organic matter such as human and animal manure, straw, sewage, etc. are fermented under anaerobic (without oxygen) conditions in a closed biogas tank, that is, they are decomposed and transformed by a wide variety of biogas fermentation microorganisms, thereby producing biogas. Biogas is a mixture of various gases, which contains more than 55% methane, about 30% carbon dioxide, and a small amount of ammonia, hydrogen sulfide, etc. Its characteristics are similar to natural gas. For example, the air contains 8.6%-20.8% (by volume) When the amount of biogas is measured), an explosive mixed gas will be formed. In addition to being directly burned for cooking, drying agricultural and sideline products, heating, lighting and gas welding, biogas can also be used as fuel for internal combustion engines and for the production of methanol, formalin, Carbon tetrachloride and other chemical raw materials. There are generally four methods for biogas purification, namely absorption method, pressure swing adsorption method, low-temperature condensation method and membrane separation method.
根据中国专利:CN209619342U一种沼气气液分离系统,包括依次连接的发酵装置、除氨装置、干燥装置以及液压装置,发酵装置包括发酵筒、设置在发酵筒内的滤板以及设置在发酵筒内位于滤板下方的搅拌件;干燥装置包括干燥筒、设置在干燥筒内壁上的红外加热件以及设置在干燥筒上的气压计;除氨装置包括除氨筒以及插设在除氨筒内的水位检测器;液压装置为液压压缩机,发酵筒位于滤板下方侧壁上设有进料口,发酵筒位于滤板上方的侧壁上设有排液口,发酵筒的顶部设有排气口;搅拌件包括两相对设置在发酵筒内位于挡板下方的螺旋搅拌桨以及设置在发酵筒外壁上的电机,所述电机的电机轴延伸至发酵筒内与螺旋搅拌桨固定连接;排气口上连接有三通管,三通管的进口与发酵筒的顶壁连接,三通管的一个出口连接有负压管,三通管的另一个出口连接有排气管,所述排气管延伸至除氨筒底部。基于上述公开专利及结合现有技术发现发酵过程中产生的残渣和污染物会附着在发酵筒内表面,如果长时间不清洗,会影响下一次发酵的质量和产量;并且在冬季发酵筒内部温度低会出现发酵太慢或停滞的现象,且发酵筒内部通透性不好,使得氧气和微生物不能够充分混合和反应。According to Chinese patent: CN209619342U, a biogas gas-liquid separation system includes a fermentation device, an ammonia removal device, a drying device and a hydraulic device connected in sequence. The fermentation device includes a fermentation cylinder, a filter plate arranged in the fermentation cylinder, and a filter plate arranged in the fermentation cylinder. A stirring member located under the filter plate; the drying device includes a drying cylinder, an infrared heating element provided on the inner wall of the drying cylinder, and a barometer provided on the drying cylinder; the ammonia removal device includes an ammonia removal cylinder and an ammonia removal cylinder inserted in the ammonia removal cylinder Water level detector; the hydraulic device is a hydraulic compressor. The fermentation cylinder is provided with a feed port on the side wall below the filter plate. The fermentation cylinder is provided with a drain port on the side wall above the filter plate. The top of the fermentation cylinder is equipped with an exhaust port. mouth; the stirring member includes two opposite spiral stirring paddles located in the fermentation drum below the baffle and a motor arranged on the outer wall of the fermentation drum. The motor shaft of the motor extends into the fermentation drum and is fixedly connected to the spiral stirring paddle; exhaust A tee pipe is connected to the mouth, the inlet of the tee pipe is connected to the top wall of the fermentation tube, one outlet of the tee pipe is connected to a negative pressure pipe, and the other outlet of the tee pipe is connected to an exhaust pipe, and the exhaust pipe extends to the bottom of the ammonia removal cylinder. Based on the above-mentioned published patents and combined with existing technology, it was found that the residue and pollutants produced during the fermentation process will adhere to the inner surface of the fermentation cylinder. If not cleaned for a long time, it will affect the quality and yield of the next fermentation; and in winter, the internal temperature of the fermentation cylinder If it is too low, fermentation will be too slow or stagnant, and the internal permeability of the fermentation tube will be poor, preventing oxygen and microorganisms from fully mixing and reacting.
实用新型内容Utility model content
本实用新型的目的在于提供一种气液分离装置,以解决上述背景技术中提出现有的气液分离装置在使用过程中的问题。The purpose of this utility model is to provide a gas-liquid separation device to solve the problems in the use of the existing gas-liquid separation device proposed in the above background technology.
为了实现上述技术问题,本实用新型提供了如下的技术方案:In order to achieve the above technical problems, the utility model provides the following technical solutions:
一种气液分离装置,包括:发酵筒,其两端分别固定安装有固定框;A gas-liquid separation device includes: a fermentation cylinder, with fixed frames fixedly installed at both ends;
风扇,其设置在所述固定框内部;A fan, which is arranged inside the fixed frame;
加热管,其设置在所述风扇的内侧;Heating tube, which is arranged inside the fan;
水盒,其设置在所述发酵筒的内部上端;A water box, which is arranged at the inner upper end of the fermentation cylinder;
喷头,其安装在所述水盒下端,所述喷头设有若干个。A sprinkler head is installed at the lower end of the water box, and there are several sprinkler heads.
优选的,所述发酵筒还包括:Preferably, the fermentation cylinder further includes:
转动电机二,其固定安装在所述发酵筒的上端表面;Rotating motor two, which is fixedly installed on the upper surface of the fermentation barrel;
主动转轴,其贯穿发酵筒上表面与所述转动电机二的输出端固定连接;An active rotating shaft, which penetrates the upper surface of the fermentation barrel and is fixedly connected to the output end of the second rotating motor;
传送带,其通过齿纹啮合连接在所述主动转轴的外表面;A conveyor belt, which is connected to the outer surface of the driving shaft through toothed mesh;
从动空心转轴,其通过齿纹啮合连接在所述传送带的内部表面,且所述从动空心转轴与水盒上表面贯穿连接。The driven hollow rotating shaft is connected to the inner surface of the conveyor belt through toothed meshing, and the driven hollow rotating shaft is penetratingly connected to the upper surface of the water box.
优选的,所述发酵筒还包括:Preferably, the fermentation cylinder further includes:
进水口,其转动连接在所述发酵筒的上端表面,且所述进水口与从动空心转轴固定连接;The water inlet is rotatably connected to the upper end surface of the fermentation barrel, and the water inlet is fixedly connected to the driven hollow rotating shaft;
进水管,其插入在所述进水口内部,所述进水管的另一端与水箱连接。A water inlet pipe is inserted inside the water inlet, and the other end of the water inlet pipe is connected to the water tank.
优选的,所述发酵筒还包括:Preferably, the fermentation cylinder further includes:
转动电机一,其固定安装在所述发酵筒的两端表面;Rotating motor one, which is fixedly installed on the two end surfaces of the fermentation drum;
螺旋搅拌桨,其与所述转动电机一的输出端固定连接;a spiral stirring paddle, which is fixedly connected to the output end of the rotating motor one;
通孔,其开设在所述发酵筒的两端表面;Through holes, which are opened on the surfaces of both ends of the fermentation cylinder;
进料口,其设置在所述发酵筒左端。The feed port is located at the left end of the fermentation cylinder.
优选的,所述发酵筒还包括:Preferably, the fermentation cylinder further includes:
除氨筒,其设置在所述发酵筒的右端;An ammonia removal cylinder is provided at the right end of the fermentation cylinder;
干燥筒,其设置在所述除氨筒的右端;A drying cylinder is arranged at the right end of the ammonia removal cylinder;
液压压缩机,其设置在所述干燥筒的右端;A hydraulic compressor, which is located at the right end of the drying cylinder;
导液管,其与所述液压压缩机上端连接。Liquid conduit, which is connected to the upper end of the hydraulic compressor.
优选的,所述发酵筒还包括:Preferably, the fermentation cylinder further includes:
过滤板,其设置在所述发酵筒的内部;A filter plate, which is arranged inside the fermentation cylinder;
排气管,其一端与所述发酵筒连接,另一端与除氨筒连接;An exhaust pipe, one end of which is connected to the fermentation cylinder, and the other end is connected to the ammonia removal cylinder;
负压管,其连接在所述排气管的左侧。Negative pressure pipe, which is connected to the left side of the exhaust pipe.
优选的,所述除氨筒还包括:Preferably, the ammonia removal cylinder also includes:
水位检测器,其安装在所述除氨筒的上端表面;A water level detector installed on the upper surface of the ammonia removal cylinder;
出气管,其一端与所述除氨筒连接,所述出气管的另一端与干燥筒连接;An air outlet pipe, one end of which is connected to the ammonia removal cylinder, and the other end of the air outlet pipe is connected to the drying cylinder;
加热板,其安装在所述干燥筒内壁四周;A heating plate installed around the inner wall of the drying cylinder;
连接管,其一端与所述干燥筒连接,所述连接管的另一端与液压压缩机连接。One end of the connecting pipe is connected to the drying cylinder, and the other end of the connecting pipe is connected to the hydraulic compressor.
本实用新型实施例提供了一种气液分离装置,具备以下有益效果:The embodiment of the present utility model provides a gas-liquid separation device, which has the following beneficial effects:
1、通过设置有喷头、传送带、储水盒,使得需要对发酵筒内部进行清洗时,打开转动电机一使主动转轴转动,从而使传送带开始传送,传送带带动从动空心转轴和进水口转动,以此同时通过水泵将水引流到进水导管,水会通过进水口、从动空心转轴、水盒,最后从各个喷头洒出,最终实现喷头旋转式的从不同的角度对发酵筒内壁进行清洗,有效地冲刷掉残留物质和附着物,避免其对下一次生产造成污染和影响,最后打开电机一使螺旋搅拌桨转动,可以对发酵筒底部污染或淤积物进行清理。1. By setting up the nozzle, conveyor belt, and water storage box, when it is necessary to clean the inside of the fermentation barrel, the rotating motor is turned on to rotate the active shaft, so that the conveyor belt starts to transmit, and the conveyor belt drives the driven hollow shaft and the water inlet to rotate. At the same time, the water is directed to the water inlet pipe through the water pump. The water will pass through the water inlet, the driven hollow rotating shaft, the water box, and finally be sprinkled from each nozzle. Finally, the nozzle can rotate to clean the inner wall of the fermentation barrel from different angles. Effectively wash away residual substances and attachments to avoid contamination and impact on the next production. Finally, turn on the motor and rotate the propeller to clean the pollution or siltation at the bottom of the fermentation barrel.
2、通过设置风扇、加热管,使得冬季温度低,需要提高酵筒内部的温度和透气性时,可以启动控制器使风扇和加热管工作,风扇产生的风力将加热管产生的热量通过通孔传送到发酵筒内部,使发酵筒内部温度升到合适的温度,有效的促进生物质的微生物代谢和生长,加速其发酵反应进程,而风扇还可以提高发酵筒内的通气和均匀性,帮助氧气和营养物质在发酵过程中充分地混合和分布,增强了发酵过程的顺利进行。2. By setting up fans and heating tubes, the temperature in winter is low. When it is necessary to improve the temperature and air permeability inside the fermentation tube, the controller can be started to make the fan and heating tube work. The wind generated by the fan will pass the heat generated by the heating tube through the through hole. It is transmitted to the inside of the fermentation tube to raise the temperature inside the fermentation tube to a suitable temperature, which can effectively promote the microbial metabolism and growth of biomass and accelerate the fermentation reaction process. The fan can also improve the ventilation and uniformity in the fermentation tube and help oxygen and nutrients are fully mixed and distributed during the fermentation process, enhancing the smooth progress of the fermentation process.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used to explain the present utility model together with the embodiments of the present utility model, and do not constitute a limitation of the present utility model. In the attached picture:
图1是本实用新型整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2是本实用新型水位检测器、除氨筒结构示意图;Figure 2 is a schematic structural diagram of the water level detector and ammonia removal cylinder of the present utility model;
图3是本实用新型风扇、加热管结构示意图;Figure 3 is a schematic structural diagram of the fan and heating tube of the present utility model;
图4是本实用新型水盒、喷头、传送带结构示意图。Figure 4 is a schematic structural diagram of the water box, nozzle, and conveyor belt of the present utility model.
图中:1、发酵筒;2、除氨筒;3、干燥筒;4、液压压缩机;5、排气管;6、负压管;7、进料口;8、过滤板;9、转动电机一;10、螺旋搅拌桨;11、固定框;12、水盒;13、进水口;14、转动电机二;15、出气管;16、水位检测器;17、进水管;18、连接管;19、导液管;20、加热板;21、风扇;22、加热管;23、通孔;24、传送带;25、从动空心转轴;26、主动转轴;27、喷头。In the picture: 1. Fermentation cylinder; 2. Ammonia removal cylinder; 3. Drying cylinder; 4. Hydraulic compressor; 5. Exhaust pipe; 6. Negative pressure pipe; 7. Feed port; 8. Filter plate; 9. Rotating motor one; 10. Spiral stirring propeller; 11. Fixed frame; 12. Water box; 13. Water inlet; 14. Rotating motor two; 15. Air outlet pipe; 16. Water level detector; 17. Water inlet pipe; 18. Connection tube; 19. Liquid conduit; 20. Heating plate; 21. Fan; 22. Heating tube; 23. Through hole; 24. Conveyor belt; 25. Driven hollow rotating shaft; 26. Active rotating shaft; 27. Nozzle.
具体实施方式Detailed ways
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。Preferred embodiments of the present utility model will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the utility model, and are not intended to limit the utility model.
实施例:如图1-2所示,一种气液分离装置,包括螺旋搅拌桨10,利用转动电机一9驱动螺旋搅拌桨10转动,可对发酵筒1内的沼渣充分搅拌,使得沼渣能够充分发酵,发酵后的沼气通过过滤板8,使小分子的甲烷进入发酵筒1上方,通过排气管5进入除氨筒2内,氨气遇水变成氨水,水位检测器16可实时检测除氨筒2内的水位值,之后甲烷进入干燥筒3内,利用加热板20可将甲烷中的水分烘干,提高了甲烷的回收质量,最后甲烷气体通过连接管18进入液压压缩机4内变成液体,最后通过导液管19可将甲烷液体取出,通过负压管6可对发酵筒1内送入沼气,使得发酵筒1内形成负压,加快了沼气的排出速度,提高了工作效率。Embodiment: As shown in Figure 1-2, a gas-liquid separation device includes a spiral stirring paddle 10. A rotating motor 9 is used to drive the spiral stirring paddle 10 to rotate, which can fully stir the biogas residue in the fermentation tube 1, so that the biogas residue is The slag can be fully fermented. The fermented biogas passes through the filter plate 8, allowing small molecule methane to enter the top of the fermentation cylinder 1 and enter the ammonia removal cylinder 2 through the exhaust pipe 5. The ammonia gas turns into ammonia water when it meets water. The water level detector 16 can The water level value in the ammonia removal cylinder 2 is detected in real time, and then the methane enters the drying cylinder 3. The heating plate 20 can be used to dry the moisture in the methane, which improves the recovery quality of methane. Finally, the methane gas enters the hydraulic compressor through the connecting pipe 18. 4 becomes liquid, and finally the methane liquid can be taken out through the liquid conduit 19, and biogas can be fed into the fermentation cylinder 1 through the negative pressure pipe 6, so that a negative pressure is formed in the fermentation cylinder 1, speeding up the discharge speed of biogas, and improving Improve work efficiency.
如图3所示,包括风扇21,冬季温度低,需要提高发酵筒1内部的温度和透气性时,可以启动控制器使风扇21和加热管22工作,风扇21产生的风力将加热管22产生的热量通过通孔23传送到发酵筒1内部,使发酵筒1内部温度升到合适的温度,有效的促进生物质的微生物代谢和生长,加速其发酵反应进程,而风扇21还可以提高发酵筒1内的通气和均匀性,帮助氧气和营养物质在发酵过程中充分地混合和分布,增强了发酵过程的顺利进行。As shown in Figure 3, it includes a fan 21. When the temperature is low in winter and the temperature and air permeability inside the fermentation tube 1 need to be improved, the controller can be started to make the fan 21 and the heating tube 22 work. The wind generated by the fan 21 will cause the heating tube 22 to generate The heat is transmitted to the inside of the fermentation tube 1 through the through hole 23, so that the internal temperature of the fermentation tube 1 rises to a suitable temperature, which effectively promotes the microbial metabolism and growth of biomass and accelerates the fermentation reaction process. The fan 21 can also increase the temperature of the fermentation tube. The ventilation and uniformity within 1 help oxygen and nutrients to be fully mixed and distributed during the fermentation process, enhancing the smooth progress of the fermentation process.
如图4所示,包括传送带24,对发酵筒1内部进行清洗时,打开转动电机一9使主动转轴26转动,从而使传送带24开始传送,传送带24带动从动空心转轴25和进水口13转动,以此同时通过水泵将水引流到进水管17,水会通过进水口13、从动空心转轴25、水盒12,最后从各个喷头27洒出,最终实现喷头27旋转式的从不同的角度对发酵筒1内壁进行清洗,有效地冲刷掉残留物质和附着物,避免其对下一次生产造成污染和影响,最后打开电机一使螺旋搅拌桨10转动,可以对发酵筒1底部污染或淤积物进行清理。As shown in Figure 4, including the conveyor belt 24, when cleaning the inside of the fermentation barrel 1, turn on the rotating motor 9 to rotate the driving shaft 26, so that the conveyor belt 24 starts to transmit. The conveyor belt 24 drives the driven hollow rotating shaft 25 and the water inlet 13 to rotate. , at the same time, the water is directed to the water inlet pipe 17 through the water pump, and the water will pass through the water inlet 13, the driven hollow rotating shaft 25, the water box 12, and finally spill out from each nozzle 27, and finally realize the rotation of the nozzle 27 from different angles. Clean the inner wall of the fermentation barrel 1 to effectively wash away residual substances and attachments to avoid contamination and impact on the next production. Finally, turn on the motor to rotate the propeller 10 to remove contamination or siltation at the bottom of the fermentation barrel 1 Clean up.
工作原理:利用转动电机一9驱动螺旋搅拌桨10转动,可对发酵筒1内的沼渣充分搅拌,使得沼渣能够充分发酵,发酵后的沼气通过过滤板8,使小分子的甲烷进入发酵筒1上方,通过排气管5进入除氨筒2内,氨气遇水变成氨水,水位检测器16可实时检测除氨筒2内的水位值,之后甲烷进入干燥筒3内,利用加热板20可将甲烷中的水分烘干,提高了甲烷的回收质量,最后甲烷气体通过连接管18进入液压压缩机4内变成液体,最后通过导液管19可将甲烷液体取出;冬季温度低,需要提高发酵筒1内部的温度和透气性时,可以启动控制器使风扇21和加热管22工作,风扇21产生的风力将加热管22产生的热量通过通孔23传送到发酵筒1内部,使发酵筒1内部温度升到合适的温度,有效的促进生物质的微生物代谢和生长,加速其发酵反应进程,而风扇21还可以提高发酵筒1内的通气和均匀性,帮助氧气和营养物质在发酵过程中充分地混合和分布,增强了发酵过程的顺利进行;对发酵筒1内部进行清洗时,打开转动电机一9使主动转轴26转动,从而使传送带24开始传送,传送带24带动从动空心转轴25和进水口13转动,以此同时通过水泵将水引流到进水管17,水会通过进水口13、从动空心转轴25、水盒12,最后从各个喷头27洒出,最终实现喷头27旋转式的从不同的角度对发酵筒1内壁进行清洗,有效地冲刷掉残留物质和附着物,避免其对下一次生产造成污染和影响,最后打开电机一使螺旋搅拌桨10转动,可以对发酵筒1底部污染或淤积物进行清理。Working principle: The rotating motor 19 is used to drive the spiral stirring paddle 10 to rotate, which can fully stir the biogas residue in the fermentation cylinder 1, so that the biogas residue can be fully fermented. The fermented biogas passes through the filter plate 8, allowing small molecules of methane to enter the fermentation Above the cylinder 1, it enters the ammonia removal cylinder 2 through the exhaust pipe 5. The ammonia gas turns into ammonia water when it meets water. The water level detector 16 can detect the water level value in the ammonia removal cylinder 2 in real time. Then the methane enters the drying cylinder 3 and is heated The plate 20 can dry the moisture in the methane, improving the recovery quality of methane. Finally, the methane gas enters the hydraulic compressor 4 through the connecting pipe 18 and becomes liquid. Finally, the methane liquid can be taken out through the conduit 19; the temperature is low in winter , when it is necessary to improve the temperature and air permeability inside the fermentation tube 1, the controller can be started to make the fan 21 and the heating tube 22 work. The wind generated by the fan 21 transmits the heat generated by the heating tube 22 to the inside of the fermentation tube 1 through the through hole 23. The internal temperature of the fermentation cylinder 1 is raised to a suitable temperature, which effectively promotes the microbial metabolism and growth of biomass and accelerates the fermentation reaction process. The fan 21 can also improve the ventilation and uniformity in the fermentation cylinder 1 and help oxygen and nutrients Fully mixing and distribution during the fermentation process enhances the smooth progress of the fermentation process; when cleaning the inside of the fermentation cylinder 1, turn on the rotating motor 19 to rotate the active rotating shaft 26, so that the conveyor belt 24 starts to transmit, and the conveyor belt 24 drives the slave The hollow rotating shaft 25 and the water inlet 13 rotate, and at the same time, the water is directed to the water inlet pipe 17 through the water pump. The water will pass through the water inlet 13, the driven hollow rotating shaft 25, the water box 12, and finally spill out from each nozzle 27, and finally the nozzle is realized. 27 rotary cleaning the inner wall of the fermentation barrel 1 from different angles, effectively washing away residual substances and attachments to avoid contamination and impact on the next production. Finally, the motor is turned on to rotate the spiral stirring paddle 10, which can Clean the pollution or siltation at the bottom of fermentation cylinder 1.
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent substitutions for some of the technical features. Within the spirit and principles of the present utility model, any modifications, equivalent substitutions, improvements, etc. shall be included in the protection scope of the present utility model.
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