CN220198339U - Sponge foaming box for sponge production line - Google Patents
Sponge foaming box for sponge production line Download PDFInfo
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- CN220198339U CN220198339U CN202320544775.XU CN202320544775U CN220198339U CN 220198339 U CN220198339 U CN 220198339U CN 202320544775 U CN202320544775 U CN 202320544775U CN 220198339 U CN220198339 U CN 220198339U
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- sponge
- foaming
- production line
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- rod
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- 238000005187 foaming Methods 0.000 title claims abstract description 102
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000001125 extrusion Methods 0.000 claims description 27
- 238000005096 rolling process Methods 0.000 claims description 10
- 238000007493 shaping process Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 4
- 239000007788 liquid Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 6
- 238000000465 moulding Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000009775 high-speed stirring Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a sponge foaming box for a sponge production line, and relates to the technical field of sponge foaming boxes for sponge production lines. This sponge foaming case for sponge production line compares with current ordinary sponge foaming case for sponge production line, pour foaming liquid into to the foaming case body inside, fall through the stripper plate and flatten, play the problem that prevents the sponge shaping back height is uneven, extrude the foaming case body with the sponge shaping body through telescopic link and lifter cooperation, rethread gyro wheel post, the roll axis, the gyro wheel body, push-and-pull piece and push-and-pull rod cooperation, be convenient for take out the effect of sponge shaping body, through opening and shutting door, the dead lever, fixed fixture block, rotate fixture block and dwang cooperation, be convenient for open the inside effect of door clearance foaming case body that opens and shuts.
Description
Technical Field
The utility model relates to the technical field of sponge foaming boxes for sponge production lines, in particular to a sponge foaming box for a sponge production line.
Background
Most of sponge production adopts a one-step box type foaming method, various raw materials are rapidly added into a forming box under high-speed stirring, and reactions such as chain growth, foaming, crosslinking, solidification and the like are completed in the forming box, so that the sponge production is completed. The process has the advantages of short process flow, low material viscosity, easy control, energy conservation, small equipment investment and wide application density range. The shaping case is square, has certain space at foaming in-process sponge and box up end, and the up end of sponge when foaming is not horizontal, and the height is uneven moreover, so need cut the uneven cutting of sponge upper end after the foaming is accomplished, causes the waste of material like this. The sponge foaming is formed in a state that the middle is high and the two sides are low, so that the mode that the side faces are pulled up is designed, the heights of the two sides of the sponge are lifted by the aid of external force of the thin film, the heights of the upper end faces of the sponge are kept consistent, and the mode still cannot change the structure of the middle bulge of the sponge.
The utility model discloses a sponge foaming box for a sponge production line, which comprises a cuboid box body, wherein the top surface flattening device comprises a roller in the box body and a lifting mechanism outside the box body, two ends of a central shaft of the roller are rotationally connected with support rods, the upper ends of the support rods penetrate out of the box body, the lifting mechanism comprises a support fixed on the outer side of the upper end of the box body, sliding holes are formed in the support rods, the support rods penetrate through the sliding holes, an air cylinder is fixed on the support, a horizontal transverse plate is welded on the support rods, and push rods of the air cylinders penetrate through the support and are connected with the transverse plate. The top surface flattening device of the sponge foaming box can be directly additionally arranged on the original equipment, and is applicable to various foaming boxes; the lower pressure of the roller is regulated through the driving of the air cylinder, so that the sponge passes through under the stable pressure of the roller, the upper end face of the sponge is flattened, the upper surface of the produced sponge is flat, but the problem of uneven height is solved by the design, and the process of taking out the sponge forming body after foaming is complicated.
Accordingly, in view of the above, research and improvement have been made to solve the conventional structural shortcomings, and a sponge foaming box for a sponge production line has been proposed.
Disclosure of Invention
The utility model aims to provide a sponge foaming box for a sponge production line, which aims to solve the problems in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: sponge foaming case for sponge production line, including extrusion frame, the extrusion frame outside is provided with sponge foaming subassembly, and sponge foaming subassembly includes flexible motor and telescopic link, flexible motor sets up at extrusion frame upper surface, and the extrusion frame below is provided with the telescopic link, sponge foaming subassembly still includes stripper plate, foaming case body and fixed block, and the stripper plate setting is in the telescopic link below, the stripper plate below is provided with the foaming case body, and the foaming case body outside is provided with the fixed block, sponge foaming subassembly still includes extension board, bottom plate and gyro wheel post, and the extension board sets up in the fixed block below, the extension board outside is provided with the bottom plate, and the bottom plate lower surface is provided with the gyro wheel post.
Further, the sponge foaming component further comprises a rolling shaft, a roller body and a lifting rod, wherein the rolling shaft is arranged on the outer side of the roller column, the roller body is arranged on the outer side of the rolling shaft, and the lifting rod is arranged on the outer side of the roller body.
Further, the sponge foaming component further comprises a push-pull block and a push-pull rod, the push-pull block is arranged on the outer side of the lifting rod, and the push-pull rod is arranged on the outer side of the push-pull block.
Further, the foaming box body outside is provided with the block subassembly, and the block subassembly includes opening and shutting door and dead lever, the door that opens and shuts sets up in the foaming box body outside, and the door external surface that opens and shuts is provided with the dead lever.
Further, the clamping assembly further comprises a fixed clamping block, a rotating clamping block and a rotating rod, the fixed clamping block is arranged on the outer side of the fixed rod, the rotating clamping block is arranged on the outer side of the fixed clamping block, and the rotating rod is arranged at the tail of the rotating clamping block.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, through the arrangement of the telescopic motor, the telescopic motor is used for driving the telescopic rod, the telescopic rod is used for driving the extrusion plate to move, the extrusion plate is lifted, foaming liquid is poured into the foaming box body, and the expansion plate is flattened by falling, so that the problem of uneven height of the sponge after being formed is solved;
2. according to the utility model, through the arrangement of the bottom plate, the bottom plate is lifted by the lifting rod before foaming to block the lower part of the foaming box body, after foaming is finished, the sponge forming body is extruded out of the foaming box body by the cooperation of the telescopic rod and the lifting rod, and then the sponge forming body is conveniently taken out by the cooperation of the roller column, the rolling shaft, the roller body, the push-pull block and the push-pull rod;
3. according to the utility model, through the arrangement of the clamping assembly, sponge residues are inevitably remained in the foaming box body in the foaming process, and the residues are likely to influence the appearance of a sponge forming body which is foamed next time when the foaming box body is foamed next time, so that the problem of pothole appears, and the function of conveniently opening the opening and closing door to clean the interior of the foaming box body can be realized through the cooperation of the opening and closing door, the fixing rod, the fixing clamping block, the rotating clamping block and the rotating rod.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic diagram of the internal structure of the present utility model;
FIG. 3 is a schematic side view of the base plate of the present utility model;
fig. 4 is an enlarged schematic view of the structure of fig. 1 a according to the present utility model.
In the figure: 1. an extrusion frame; 2. a sponge foaming component; 201. a telescopic motor; 202. a telescopic rod; 203. an extrusion plate; 204. a foaming box body; 205. a fixed block; 206. a support plate; 207. a bottom plate; 208. a roller column; 209. a rolling shaft; 210. a roller body; 211. a lifting rod; 212. a push-pull block; 213. a push-pull rod; 3. a clamping assembly; 301. an opening/closing door; 302. a fixed rod; 303. fixing the clamping block; 304. rotating the clamping block; 305. and rotating the rod.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1-4, the sponge foaming box for the sponge production line comprises an extrusion frame 1, a sponge foaming component 2 is arranged on the outer side of the extrusion frame 1, the sponge foaming component 2 comprises a telescopic motor 201 and a telescopic rod 202, the telescopic motor 201 is arranged on the upper surface of the extrusion frame 1, and the telescopic rod 202 is arranged below the extrusion frame 1.
As shown in fig. 1-2, the sponge foaming component 2 is arranged outside the extrusion frame 1, the sponge foaming component 2 comprises a telescopic motor 201 and a telescopic rod 202, the telescopic motor 201 is arranged on the upper surface of the extrusion frame 1, the telescopic rod 202 is arranged below the extrusion frame 1, the sponge foaming component 2 further comprises an extrusion plate 203, a foaming box body 204 and a fixed block 205, the extrusion plate 203 is arranged below the telescopic rod 202, the foaming box body 204 is arranged below the extrusion plate 203, the fixed block 205 is arranged outside the foaming box body 204, the sponge foaming component 2 further comprises a support plate 206, a bottom plate 207 and a roller column 208, the support plate 206 is arranged below the fixed block 205, the bottom plate 207 is arranged outside the support plate 206, the roller column 208 is arranged on the lower surface of the bottom plate 207, the sponge foaming component 2 further comprises a rolling shaft 209, a roller body 210 and a lifting rod 211, the rolling shaft 209 is arranged outside the roller column 208, the roller body 210 is arranged outside the lifting rod 211, the sponge foaming component 2 further comprises a push-pull block 212 and a push-pull rod 213, the push-pull block 212 is arranged outside the lifting rod 213, and the push-pull block 212 is arranged outside the lifting rod 213.
The expansion motor 201 is utilized to drive the expansion link 202, the expansion link 202 is utilized to drive the extrusion plate 203 to move, the extrusion plate 203 is lifted, foaming liquid is poured into the foaming box body 204, the expansion plate 203 is fallen to flatten, the problem of uneven height after sponge molding is prevented, the bottom plate 207 is lifted through the lifting rod 211 before foaming, the lower part of the foaming box body 204 is blocked, after foaming is finished, the sponge molding is extruded out of the foaming box body 204 through the cooperation of the expansion link 202 and the lifting rod 211, and the sponge molding is conveniently taken out through the cooperation of the roller column 208, the roller shaft 209, the roller body 210, the push-pull block 212 and the push-pull rod 213.
As shown in fig. 3-4, the outer side of the foaming box body 204 is provided with a clamping assembly 3, the clamping assembly 3 comprises an opening and closing door 301 and a fixing rod 302, the opening and closing door 301 is arranged on the outer side of the foaming box body 204, the outer surface of the opening and closing door 301 is provided with the fixing rod 302, the clamping assembly 3 further comprises a fixing clamping block 303, a rotating clamping block 304 and a rotating rod 305, the fixing clamping block 303 is arranged on the outer side of the fixing rod 302, the outer side of the fixing clamping block 303 is provided with a rotating clamping block 304, and the tail of the rotating clamping block 304 is provided with the rotating rod 305.
The foaming box has the following specific operation that sponge residues are inevitably remained in the foaming box body 204 in the foaming process, the residues are likely to influence the appearance of a sponge forming body which is foamed next time when the foaming process is carried out next time, and the problem of pothole appears, so that the opening and closing door 301, the fixed rod 302, the fixed clamping block 303, the rotating clamping block 304 and the rotating rod 305 are matched, and the opening and closing door 301 can be conveniently opened to clean the inside of the foaming box body 204.
Working principle: when using this sponge foaming case for sponge production line, at first utilize telescopic motor 201 to drive telescopic link 202, drive stripper plate 203 motion through telescopic link 202, rise stripper plate 203, pour foaming liquid into the foaming case body 204 inside, fall through stripper plate 203 and flatten, play the problem of preventing the sponge shaping back height unevenness, rise bottom plate 207 through lifter 211 before the foaming, plug foaming case body 204 below, after the foaming, through telescopic link 202 and lifter 211 cooperation, extrude the sponge shaping body foaming case body 204, rethread roller column 208, roll axis 209, roller body 210, push-and-pull block 212 and push-and-pull rod 213 cooperation, play the effect of being convenient for take out the sponge shaping body, the inside sponge residue that can not remain of foaming case body 204 in the in-process foaming of foaming, these residues can probably influence the outward appearance of the sponge shaping body of foaming next time, the problem of pothole appears, so through opening and closing door 301, fixed lever 302, fixed fixture block 303, rotation fixture block 304 and rotation lever cooperation, can play the effect of opening and closing the foaming case body 301 of being convenient for opening and closing the foaming case body 301, this is the work principle that the inside sponge production line is used to be cleaned to the sponge production line of the sponge shaping case.
The embodiments of the utility model have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the utility model in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, and to enable others of ordinary skill in the art to understand the utility model for various embodiments with various modifications as are suited to the particular use contemplated.
Claims (5)
1. Sponge foaming case for sponge production line, including extrusion frame (1), its characterized in that, extrusion frame (1) outside is provided with sponge foaming subassembly (2), and sponge foaming subassembly (2) are including flexible motor (201) and telescopic link (202), flexible motor (201) set up at extrusion frame (1) upper surface, and extrusion frame (1) below is provided with telescopic link (202), sponge foaming subassembly (2) still include extrusion plate (203), foaming case body (204) and fixed block (205), and extrusion plate (203) set up in telescopic link (202) below, extrusion plate (203) below is provided with foaming case body (204), and foaming case body (204) outside is provided with fixed block (205), sponge foaming subassembly (2) still include extension board (206), bottom plate (207) and gyro wheel post (208), and extension board (206) set up in fixed block (205) below, the extension board (206) outside is provided with bottom plate (207), and bottom plate (207) lower surface is provided with gyro wheel post (208).
2. The sponge foaming box for a sponge production line as claimed in claim 1, wherein the sponge foaming component (2) further comprises a rolling shaft (209), a roller body (210) and a lifting rod (211), the rolling shaft (209) is arranged on the outer side of the roller column (208), the roller body (210) is arranged on the outer side of the rolling shaft (209), and the lifting rod (211) is arranged on the outer side of the roller body (210).
3. The sponge foaming box for a sponge production line as claimed in claim 2, wherein the sponge foaming assembly (2) further comprises a push-pull block (212) and a push-pull rod (213), the push-pull block (212) is arranged on the outer side of the lifting rod (211), and the push-pull rod (213) is arranged on the outer side of the push-pull block (212).
4. The sponge foaming box for a sponge production line as claimed in claim 1, wherein a clamping assembly (3) is arranged on the outer side of the foaming box body (204), the clamping assembly (3) comprises an opening and closing door (301) and a fixing rod (302), the opening and closing door (301) is arranged on the outer side of the foaming box body (204), and the fixing rod (302) is arranged on the outer surface of the opening and closing door (301).
5. The sponge foaming box for a sponge production line according to claim 4, wherein the clamping assembly (3) further comprises a fixed clamping block (303), a rotating clamping block (304) and a rotating rod (305), the fixed clamping block (303) is arranged on the outer side of the fixed rod (302), the rotating clamping block (304) is arranged on the outer side of the fixed clamping block (303), and the rotating rod (305) is arranged at the tail of the rotating clamping block (304).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320544775.XU CN220198339U (en) | 2023-03-20 | 2023-03-20 | Sponge foaming box for sponge production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320544775.XU CN220198339U (en) | 2023-03-20 | 2023-03-20 | Sponge foaming box for sponge production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220198339U true CN220198339U (en) | 2023-12-19 |
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ID=89148122
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320544775.XU Active CN220198339U (en) | 2023-03-20 | 2023-03-20 | Sponge foaming box for sponge production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN220198339U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117754807A (en) * | 2023-12-25 | 2024-03-26 | 广东美邦控股集团股份有限公司 | Sponge medium preparation device and method for sewage recovery treatment |
-
2023
- 2023-03-20 CN CN202320544775.XU patent/CN220198339U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117754807A (en) * | 2023-12-25 | 2024-03-26 | 广东美邦控股集团股份有限公司 | Sponge medium preparation device and method for sewage recovery treatment |
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