CN220188190U - A lifting mechanism with force measuring function suitable for static weight hardness machines - Google Patents
A lifting mechanism with force measuring function suitable for static weight hardness machines Download PDFInfo
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Abstract
本实用新型提供了一种适用于静重式硬度机具有测力功能的升降机构,包括横梁、托盘组件和升降系统,所述横梁外端安装在硬度机的机架上,所述横梁中心开有贯穿的轴孔;所述托盘组件包括托盘、测力传感器、滚珠花键,所述托盘底部设有所述测力传感器,所述测力传感器固定在所述滚珠花键的花键轴上端,所述滚珠花键的花键母固定安装在所述轴孔上端;所述升降系统包括伺服电机、丝杆升降机,所述丝杆升降机安装在所述轴孔下端,所述伺服电机驱动所述丝杆升降机的升降丝杆在所述轴孔内上升或下降,所述升降丝杆上升顶起所述滚珠花键的花键轴。本实用新型结构简单,放置砝码直接读取力值,方便快捷;滚珠花键结构简单、止旋效果好,无须外装止旋机构。
The utility model provides a lifting mechanism with a force measuring function suitable for static weight hardness machines, which includes a cross beam, a tray assembly and a lifting system. The outer end of the cross beam is installed on the frame of the hardness machine, and the center of the cross beam has a a penetrating shaft hole; the pallet assembly includes a pallet, a load cell, and a ball spline. The load cell is provided at the bottom of the pallet, and the load cell is fixed on the upper end of the spline shaft of the ball spline. The spline nut of the ball spline is fixedly installed at the upper end of the shaft hole; the lifting system includes a servo motor and a screw lift, the screw lift is installed at the lower end of the shaft hole, and the servo motor drives the The lifting screw of the screw lift rises or falls in the shaft hole, and the lifting screw rises to push up the spline shaft of the ball spline. The utility model has a simple structure and can directly read the force value by placing the weight, which is convenient and fast; the ball spline has a simple structure and good anti-rotation effect, and does not require an external anti-rotation mechanism.
Description
技术领域Technical field
本实用新型涉及一种静重式硬度机,尤其是指一种适用于静重式硬度机具有测力功能的升降机构。The utility model relates to a static weight hardness machine, in particular to a lifting mechanism with a force measuring function suitable for the static weight hardness machine.
背景技术Background technique
硬度机用于检测材料的硬度值,多采用静重式的试验力加载方式。目前,静重式硬度机的砝码升降机构,部分采用丝杆升降结构,即丝杆转动,螺母沿丝杆上升或下降,托盘设于螺母上的,托盘会跟随螺母发生转动,为了防止托盘发生转动,使砝码平稳加载,需要在螺母上安装止旋机构;部分采用导轨升降结构,托盘沿导轨上下滑动,需安装定位装置让托盘稳定在一个高度,为防止托盘左右倾斜,还需安装限位装置。The hardness machine is used to detect the hardness value of materials, and usually uses the static weight test force loading method. At present, some of the weight lifting mechanisms of static weight hardness machines adopt a screw lifting structure, that is, the screw rotates, and the nut rises or falls along the screw. If the tray is set on the nut, the tray will follow the nut to rotate. In order to prevent the tray from rotating To allow the weight to rotate smoothly, an anti-rotation mechanism needs to be installed on the nut; some use a guide rail lifting structure, and the pallet slides up and down along the guide rail. A positioning device needs to be installed to stabilize the pallet at a height. In order to prevent the pallet from tilting left and right, it also needs to be installed Limiter.
无论是丝杆升降结构还是导轨升降结构,结构都较为复杂,在较小的空间内不易安装维护。Whether it is a screw lifting structure or a guide rail lifting structure, the structure is relatively complex and difficult to install and maintain in a small space.
发明内容Contents of the invention
本实用新型要解决的技术问题,在于提供一种结构简单的,体积小,操作方便的适用于静重式硬度机具有测力功能的升降机构,同时自带测力传感器,可实时读取测试力值。The technical problem to be solved by this utility model is to provide a lifting mechanism with a force measuring function that is simple in structure, small in size and easy to operate and suitable for static weight hardness machines. At the same time, it is equipped with a force measuring sensor and can read the test force in real time. value.
本实用新型是这样实现的:The utility model is implemented as follows:
一种适用于静重式硬度机具有测力功能的升降机构,包括横梁、托盘组件和升降系统,A lifting mechanism with force measurement function suitable for static weight hardness machines, including a beam, a pallet assembly and a lifting system.
所述横梁外端安装在硬度机的机架上,所述横梁中心开有贯穿的轴孔;The outer end of the beam is installed on the frame of the hardness machine, and the center of the beam has a penetrating shaft hole;
所述托盘组件包括托盘、测力传感器、滚珠花键,所述托盘底部设有所述测力传感器,所述测力传感器固定在所述滚珠花键的花键轴上端,所述滚珠花键的花键母固定安装在所述轴孔上端;The pallet assembly includes a pallet, a load cell, and a ball spline. The load cell is provided at the bottom of the pallet. The load cell is fixed on the upper end of the spline shaft of the ball spline. The ball spline The spline nut is fixedly installed on the upper end of the shaft hole;
所述升降系统包括伺服电机、丝杆升降机,所述丝杆升降机安装在所述轴孔下端,所述伺服电机驱动所述丝杆升降机的升降丝杆在所述轴孔内上升或下降,所述升降丝杆上升顶起所述滚珠花键的花键轴。The lifting system includes a servo motor and a screw lift. The screw lift is installed at the lower end of the shaft hole. The servo motor drives the lifting screw of the screw lift to rise or fall in the shaft hole. The lifting screw rises and lifts up the spline shaft of the ball spline.
进一步的,所述升降系统还包括联轴器,所述伺服电机通过所述联轴器与所述丝杆升降机连接。Further, the lifting system further includes a coupling, and the servo motor is connected to the screw lift through the coupling.
进一步的,所述托盘组件还包括滚珠花键安装套,所述滚珠花键安装套设于所述轴孔上端,用于固定所述滚珠花键的花键母。Furthermore, the pallet assembly further includes a ball spline mounting sleeve, which is disposed on the upper end of the shaft hole and is used to fix the spline mother of the ball spline.
进一步的,所述托盘组件还包括传感器连接板,所述传感器连接板上端固定所述测力传感器,下端固定安装在所述滚珠花键的花键轴上端。Further, the pallet assembly further includes a sensor connecting plate, the upper end of which is fixed to the load cell, and the lower end of which is fixedly mounted on the upper end of the spline shaft of the ball spline.
进一步的,所述升降系统还包括丝杆升降机安装板,所述丝杆升降机安装板设于所述轴孔下端,用于安装所述丝杆升降机。Further, the lifting system also includes a screw lift mounting plate, which is provided at the lower end of the shaft hole and is used to install the screw lift.
进一步的,所述升降丝杆顶端为圆弧面。Further, the top of the lifting screw is an arc surface.
进一步的,所述滚珠花键的角度间隙为零。Further, the angular clearance of the ball spline is zero.
本实用新型的优点在于:所述托盘组件通过滚珠花键在所述轴孔内上升或下降,滚珠花键的钢珠紧贴花键轴上的键槽,无需外装限位装置即可平稳升降,避免旋转偏移,且结构简单,体积小;托盘组件自带测力传感器,可实时读取测试力值,方便快捷;伺服电机精度高,运行平稳,控制升降丝杆平稳准确地在所述轴孔内升降;升降丝杆顶端为圆弧面,减少了与所述滚珠花键的花键轴的接触面积,进一步避免了升降丝杆转动引起所述花键轴的转动。The advantage of this utility model is that the pallet assembly rises or falls in the shaft hole through ball splines. The steel balls of the ball splines are close to the key grooves on the spline shaft, and can rise and fall smoothly without the need for external limiting devices. Rotation offset, simple structure and small size; the pallet assembly is equipped with a load cell, which can read the test force value in real time, which is convenient and fast; the servo motor has high precision and runs smoothly, and controls the lifting screw to move smoothly and accurately in the shaft hole Internal lifting; the top of the lifting screw is an arc surface, which reduces the contact area with the spline shaft of the ball spline, further preventing the rotation of the spline shaft caused by the rotation of the lifting screw.
附图说明Description of drawings
下面参照附图结合实施例对本实用新型作进一步的说明。The utility model will be further described below with reference to the accompanying drawings and embodiments.
图1为本实用新型一种适用于静重式硬度机具有测力功能的升降机构的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of a lifting mechanism with a force measuring function suitable for static weight hardness machines according to the present invention.
图2为本实用新型一种适用于静重式硬度机具有测力功能的升降机构的剖面结构示意图。Figure 2 is a schematic cross-sectional structural diagram of a lifting mechanism with a force measuring function suitable for static weight hardness machines according to the present invention.
附图标号说明:托盘组件1、托盘11、测力传感器12、传感器连接板13、滚珠花键14、花键轴141、花键母142、滚珠花键安装套15、升降系统2、伺服电机21、联轴器22、丝杆升降机23、升降丝杆231、丝杆升降机安装板24、横梁3、轴孔31。Explanation of reference numbers: Pallet assembly 1, pallet 11, load cell 12, sensor connecting plate 13, ball spline 14, spline shaft 141, spline mother 142, ball spline mounting sleeve 15, lifting system 2, servo motor 21. Coupling 22, screw lift 23, lifting screw 231, screw lift mounting plate 24, cross beam 3, shaft hole 31.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
本实施例为本实用新型最佳实施例,请参阅图1和图2所示,本实用新型一种适用于静重式硬度机具有测力功能的升降机构,包括横梁3、托盘组件1和升降系统2,This embodiment is the best embodiment of the present utility model. Please refer to Figures 1 and 2. The present utility model is a lifting mechanism with a force measuring function suitable for static weight hardness machines, including a cross beam 3, a tray assembly 1 and a lifting mechanism. System 2,
所述横梁3外端安装在硬度机的机架上,所述横梁3中心开有贯穿的轴孔31;The outer end of the crossbeam 3 is installed on the frame of the hardness machine, and the center of the crossbeam 3 has a penetrating shaft hole 31;
所述托盘组件1包括托盘11、测力传感器12、传感器连接板13、滚珠花键14、滚珠花键安装套15,所述托盘11底部设有所述测力传感器12,所述测力传感器12固定在所述传感器连接板13上,所述传感器连接板13固定安装在所述滚珠花键14的花键轴141上端,所述滚珠花键14的花键母142固定安装在所述滚珠花键安装套15内,所述滚珠花键安装套15固定安装在所述轴孔31上端;The pallet assembly 1 includes a pallet 11, a load cell 12, a sensor connecting plate 13, a ball spline 14, and a ball spline mounting sleeve 15. The load cell 12 is provided at the bottom of the pallet 11. The load cell 12 is fixed on the sensor connecting plate 13. The sensor connecting plate 13 is fixedly installed on the upper end of the spline shaft 141 of the ball spline 14. The spline mother 142 of the ball spline 14 is fixedly installed on the ball. In the spline mounting sleeve 15, the ball spline mounting sleeve 15 is fixedly installed on the upper end of the shaft hole 31;
所述升降系统2包括伺服电机21、联轴器22、丝杆升降机23、丝杆升降机安装板24,所述丝杆升降机安装板24安装在所述轴孔31下端,所述丝杆升降机23安装在所述丝杆升降机安装板24下端,所述伺服电机21通过联轴器22与所述丝杆升降机23连接,驱动所述丝杆升降机23的升降丝杆231在所述轴孔31内上升或下降,所述升降丝杆231上升顶起所述滚珠花键14的花键轴141,优选的所述升降丝杆231顶端为圆弧面。The lifting system 2 includes a servo motor 21, a coupling 22, a screw lift 23, and a screw lift mounting plate 24. The screw lift mounting plate 24 is installed at the lower end of the shaft hole 31. The screw lift 23 Installed at the lower end of the screw lift mounting plate 24, the servo motor 21 is connected to the screw lift 23 through a coupling 22, and drives the lifting screw 231 of the screw lift 23 in the shaft hole 31. When rising or falling, the lifting screw 231 rises and pushes up the spline shaft 141 of the ball spline 14. Preferably, the top end of the lifting screw 231 is an arc surface.
本实用新型的工作原理为:The working principle of this utility model is:
将托盘11、测力传感器12、传感器连接板13、滚珠花键14组成的托盘组件1安装在滚珠花键14的花键轴141上端,用于直接承载砝码。砝码落在托盘11上,测力传感器12可以测出实时的力值。The pallet assembly 1 composed of the pallet 11, the load cell 12, the sensor connecting plate 13 and the ball spline 14 is installed on the upper end of the spline shaft 141 of the ball spline 14 for directly carrying the weight. The weight falls on the pallet 11, and the load sensor 12 can measure the real-time force value.
横梁3的外端固定在硬度机的机架上不动,横梁3中心开有贯穿的轴孔31,轴孔31上端通过螺栓固定有滚珠花键安装套15,所述滚珠花键安装套15内固定安装所述滚珠花键14的花键母142,滚珠花键14的花键轴141被钢珠限位,花键轴141不会转动,实现了止旋,消除了托盘组件1的转动,实现了砝码的平稳加载。The outer end of the crossbeam 3 is fixed on the frame of the hardness machine. There is a through-axis hole 31 in the center of the crossbeam 3. The upper end of the shaft hole 31 is fixed with a ball spline mounting sleeve 15 through bolts. The ball spline mounting sleeve 15 The spline mother 142 of the ball spline 14 is internally fixed, and the spline shaft 141 of the ball spline 14 is limited by the steel balls. The spline shaft 141 will not rotate, thereby achieving anti-rotation and eliminating the rotation of the pallet assembly 1. Smooth loading of weights is achieved.
设于轴孔31下端的丝杆升降机安装板24,用于安装丝杆升降机23,伺服电机21通过联轴器22传动,使丝杆升降机23的升降丝杆231在所述轴孔31内上升或下降,当所述升降丝杆231上升时,所述升降丝杆231穿过所述轴孔31,所述升降丝杆231顶端的圆弧面顶住滚珠花键14的花键轴141底面,推动托盘组件1往上运动;当所述升降丝杆231下降时,上端的托盘组件1的重力作用,使花键轴141往下下落。The screw lift mounting plate 24 provided at the lower end of the shaft hole 31 is used to install the screw lift 23. The servo motor 21 is driven by the coupling 22 to cause the lifting screw 231 of the screw lift 23 to rise in the shaft hole 31. Or downward, when the lifting screw 231 rises, the lifting screw 231 passes through the shaft hole 31 , and the arc surface at the top of the lifting screw 231 resists the bottom surface of the spline shaft 141 of the ball spline 14 , pushing the pallet assembly 1 to move upward; when the lifting screw 231 descends, the gravity of the upper pallet assembly 1 causes the spline shaft 141 to fall downward.
本实用新型的优点在于:所述托盘组件通过滚珠花键在所述轴孔内上升或下降,滚珠花键的钢珠紧贴花键轴上的键槽,无需外装限位装置即可平稳升降,避免旋转偏移,且结构简单,体积小;托盘组件自带测力传感器,可实时读取测试力值,方便快捷;伺服电机精度高,运行平稳,控制升降丝杆平稳准确地在所述轴孔内升降;升降丝杆顶端为圆弧面,减少了与所述滚珠花键的花键轴的接触面积,进一步避免了升降丝杆转动引起所述花键轴的转动。The advantage of this utility model is that the pallet assembly rises or falls in the shaft hole through ball splines. The steel balls of the ball splines are close to the key grooves on the spline shaft, and can rise and fall smoothly without the need for external limiting devices. Rotation offset, simple structure and small size; the pallet assembly is equipped with a load cell, which can read the test force value in real time, which is convenient and fast; the servo motor has high precision and runs smoothly, and controls the lifting screw to move smoothly and accurately in the shaft hole Internal lifting; the top of the lifting screw is an arc surface, which reduces the contact area with the spline shaft of the ball spline, further preventing the rotation of the spline shaft caused by the rotation of the lifting screw.
虽然以上描述了本实用新型的具体实施方式,但是熟悉本技术领域的技术人员应当理解,我们所描述的具体的实施例只是说明性的,而不是用于对本实用新型的范围的限定,熟悉本领域的技术人员在依照本实用新型的精神所作的等效的修饰以及变化,都应当涵盖在本实用新型的权利要求所保护的范围内。Although the specific embodiments of the present invention have been described above, those skilled in the art should understand that the specific embodiments we have described are only illustrative and are not used to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention shall be covered by the scope of protection of the claims of the present invention.
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