CN113701980B - Generator test bench and use method - Google Patents

Generator test bench and use method Download PDF

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Publication number
CN113701980B
CN113701980B CN202111013068.XA CN202111013068A CN113701980B CN 113701980 B CN113701980 B CN 113701980B CN 202111013068 A CN202111013068 A CN 202111013068A CN 113701980 B CN113701980 B CN 113701980B
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generator
bracket
generator bracket
reduction box
motor
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CN113701980A (en
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刘忠福
朱正东
秦中文
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Huadian Fukang Thermal Power Co ltd
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Huadian Fukang Thermal Power Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M7/00Vibration-testing of structures; Shock-testing of structures
    • G01M7/08Shock-testing

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Abstract

本发明提供一种发电机测试台及使用方法,该发电机测试台包括支撑组件、吊装组件和测试组件,支撑组件包括一个可移动可锁定的支撑底板,支撑底板上表面设置有主滑柱,吊装组件包括减速箱和电机,减速箱设置在主滑柱的顶端,电机安装在减速箱上,电机的动力输出轴与减速箱的动力输入轴连接,减速箱的动力输出轴上设置有缠线轮,测试组件包括一个可上下自由移动的发电机托架,发电机托架的一侧设置有导向轮,发电机托架通过导向轮与主滑柱活动连接,发电机托架的顶部设置有电磁铁,发电机托架底部设置有压力传感器,解决了过去缺乏针对发电机进行抗跌落测试装置的问题,本发明结构合理,针对硬跌落和具备保护结构的软跌落进行测试,有效检测发电机的抗跌落后稳定性。

The present invention provides a generator test bench and a method for using the same. The generator test bench comprises a supporting assembly, a lifting assembly and a testing assembly. The supporting assembly comprises a movable and lockable supporting base plate, a main sliding column is arranged on the upper surface of the supporting base plate, the lifting assembly comprises a reduction box and a motor, the reduction box is arranged at the top end of the main sliding column, the motor is mounted on the reduction box, a power output shaft of the motor is connected to a power input shaft of the reduction box, a winding wheel is arranged on the power output shaft of the reduction box, the testing assembly comprises a generator bracket which can move freely up and down, a guide wheel is arranged on one side of the generator bracket, the generator bracket is movably connected to the main sliding column through the guide wheel, an electromagnet is arranged on the top of the generator bracket, and a pressure sensor is arranged on the bottom of the generator bracket, which solves the problem of lack of an anti-drop test device for the generator in the past. The present invention has a reasonable structure, can test hard drops and soft drops with a protective structure, and can effectively detect the stability of the generator after the anti-drop.

Description

一种发电机测试台及使用方法A generator test bench and use method

技术领域Technical Field

本发明是一种发电机测试台及使用方法,涉及发电机测试技术领域。The invention discloses a generator test bench and a use method thereof, and relates to the technical field of generator testing.

背景技术Background Art

发电机测试试验是预防性试验,是电力设备运行与维护的一个重要环节,是保证电力系统安全运行的有效手段之一。电力设备绝缘预防性试验时值对已经投入运行的设备按照规定的试验条件、试验项目和试验周期所进行的检查、试验或监测。它是判断设备能否继续投入运行,预防发生事故或设备损坏以及安全运行的重要措施。Generator testing is a preventive test, an important part of power equipment operation and maintenance, and one of the effective means to ensure the safe operation of the power system. The preventive insulation test of power equipment is the inspection, test or monitoring of the equipment that has been put into operation according to the specified test conditions, test items and test cycle. It is an important measure to determine whether the equipment can continue to be put into operation, prevent accidents or equipment damage, and ensure safe operation.

现有技术中,在野外工作使用的发电机由于其极端环境的需要,要求具备一定的抗跌落能力,市面上有些发电机为应对抗跌落,会加装一些缓冲组件,但现有技术中缺乏针对性的发电机跌落测试装置,不能够准确测试发电机抗跌落的准确高度和最大冲击受力,因此,现在急需一种发电机测试台及使用方法来解决上述出现的问题。In the prior art, generators used in the field are required to have a certain ability to resist falling due to the extreme environment. Some generators on the market are equipped with some buffer components to resist falling. However, the prior art lacks targeted generator drop test devices, and cannot accurately test the exact height and maximum impact force of the generator's resistance to falling. Therefore, there is an urgent need for a generator test bench and a method of use to solve the above-mentioned problems.

发明内容Summary of the invention

针对现有技术存在的不足,本发明目的是提供一种发电机测试台及使用方法,以解决上述背景技术中提出的问题,本发明结构合理,针对硬跌落和具备保护结构的软跌落进行测试,有效检测发电机的抗跌落后稳定性。In view of the shortcomings of the prior art, the purpose of the present invention is to provide a generator test bench and a method of use to solve the problems raised in the above background technology. The present invention has a reasonable structure and can test hard drops and soft drops with a protective structure, so as to effectively detect the stability of the generator after anti-drop.

为了实现上述目的,本发明是通过如下的技术方案来实现:一种发电机测试台,包括支撑组件、吊装组件和测试组件;In order to achieve the above-mentioned object, the present invention is implemented through the following technical solutions: a generator test bench, including a support assembly, a hoisting assembly and a test assembly;

所述支撑组件包括一个可移动可锁定的支撑底板,所述支撑底板上表面设置有主滑柱;The support assembly comprises a movable and lockable support base plate, and the upper surface of the support base plate is provided with a main sliding column;

所述吊装组件包括减速箱和电机,所述减速箱设置在主滑柱的顶端,所述电机安装在减速箱上,所述电机的动力输出轴与减速箱的动力输入轴连接,所述减速箱的动力输出轴上设置有缠线轮;The hoisting assembly includes a reduction box and a motor, wherein the reduction box is arranged at the top end of the main sliding column, the motor is installed on the reduction box, the power output shaft of the motor is connected to the power input shaft of the reduction box, and a winding wheel is arranged on the power output shaft of the reduction box;

所述测试组件包括一个可上下自由移动的发电机托架,所述发电机托架的一侧设置有导向轮,所述发电机托架通过导向轮与主滑柱活动连接,所述发电机托架的顶部设置有电磁铁,所述发电机托架底部设置有压力传感器。The test assembly includes a generator bracket that can move freely up and down, a guide wheel is provided on one side of the generator bracket, the generator bracket is movably connected to the main sliding column through the guide wheel, an electromagnet is provided on the top of the generator bracket, and a pressure sensor is provided on the bottom of the generator bracket.

进一步地,所述发电机托架上下贯穿设置有滑杆,所述滑杆上侧螺纹套设有螺母,所述滑杆的底部设置有缓冲板,所述发电机托架上开设有发电机安装孔。Furthermore, a slide bar is provided through the upper and lower parts of the generator bracket, a nut is threadedly sleeved on the upper side of the slide bar, a buffer plate is provided at the bottom of the slide bar, and a generator mounting hole is opened on the generator bracket.

进一步地,所述缓冲板和发电机托架的一侧均设置有高度指针。Furthermore, a height pointer is provided on one side of the buffer plate and the generator bracket.

进一步地,所述滑杆的内侧贯穿开设有导向槽,且导向槽与导向轮相匹配,所述滑杆的一侧设置有高度尺,且高度尺与高度指针相对应。Furthermore, a guide groove is provided through the inner side of the slide bar, and the guide groove matches the guide wheel. A height gauge is provided on one side of the slide bar, and the height gauge corresponds to the height pointer.

进一步地,所述电磁铁与发电机托架的顶部磁性吸引,所述电磁铁上端通过牵引绳与缠线轮连接。Furthermore, the electromagnet is magnetically attracted to the top of the generator bracket, and the upper end of the electromagnet is connected to the winding wheel through a traction rope.

进一步地,所述支撑底板上表面设置有承重板,所述支撑底板的边缘处螺纹贯穿有若干个驻地螺杆,所述支撑底板的底部设置有万向轮,所述支撑底板(6)底部设置有支撑角铁。Furthermore, a load-bearing plate is provided on the upper surface of the support base plate, a plurality of stationary screws are threadedly penetrated at the edge of the support base plate, a universal wheel is provided at the bottom of the support base plate, and a supporting angle iron is provided at the bottom of the support base plate (6).

进一步地,所述承重板表面设有凹凸纹路,所述承重板与发电机托板在同一垂直线上。Furthermore, the surface of the load-bearing plate is provided with concave-convex patterns, and the load-bearing plate and the generator support plate are on the same vertical line.

进一步地,本发明的一种发电机测试台的使用方法,包括如下步骤:Furthermore, a method for using a generator test bench of the present invention comprises the following steps:

步骤(1)、硬跌落撞击测试:Step (1), hard drop impact test:

步骤(1-1)、发电机测试台沿万向轮移动至指定地点,旋转驻地螺杆,直至驻地螺杆底部着地;电机通电带动减速箱转动,减速箱通过缠线轮逐渐释放缠线轮上的牵引绳,至牵引绳下端的电磁铁可以与发电机托架接触时,电机停止转动;Step (1-1), the generator test bench moves along the universal wheel to the designated location, and the station screw is rotated until the bottom of the station screw touches the ground; the motor is energized to drive the reduction box to rotate, and the reduction box gradually releases the traction rope on the winding wheel through the winding wheel, until the electromagnet at the lower end of the traction rope can contact the generator bracket, and the motor stops rotating;

步骤(1-2)、发电机安装在发电机托架上,压力传感器与外界接收主机连接,电磁铁通电吸附发电机托架后,电机通电再次带动牵引绳上升,至发电机托架底部的高度指针到达指定跌落时的高度尺刻度,电机停止转动;Step (1-2), the generator is installed on the generator bracket, the pressure sensor is connected to the external receiving host, the electromagnet is energized to adsorb the generator bracket, the motor is energized again to drive the traction rope to rise, until the height pointer at the bottom of the generator bracket reaches the height scale scale when the specified fall occurs, the motor stops rotating;

步骤(1-3)、电磁铁断电释放发电机托架,发电机托架沿导向轮向下做近似自由落体运动,至发电机托架砸在承重板上的瞬间,外界接收主机接收压力传感器的瞬间压力;Step (1-3), the electromagnet is powered off to release the generator bracket, and the generator bracket moves downward along the guide wheel in a nearly free-falling motion until the generator bracket hits the load-bearing plate, and the host receives the instantaneous pressure of the pressure sensor outside;

步骤(2)、软跌落撞击测试:Step (2), soft drop impact test:

步骤(2-1)、发电机托架抬起,缓冲板通过滑杆与活动连接在发电机托架底部,在缓冲板与发电机托架底部填充测试的缓冲组件,用螺母将滑杆上端锁紧;Step (2-1), the generator bracket is lifted, the buffer plate is movably connected to the bottom of the generator bracket through the slide rod, the buffer assembly to be tested is filled between the buffer plate and the bottom of the generator bracket, and the upper end of the slide rod is locked with a nut;

步骤(2-2)、参照步骤(1-1)-步骤(1-3)进行跌落测试;Step (2-2), refer to step (1-1) to step (1-3) to perform a drop test;

步骤(3)、检测发电机的受损情况,检测发电机的极限受力和抗摔高度。Step (3): detect the damage of the generator and detect the generator's ultimate force and drop resistance height.

进一步地,步骤(1-3)中,设传感器的瞬间压力为F,发电机受到的冲击力为F’,发电机托架重力G1,发电机重力为G2,则F’=F * G1/(G1+G2)。Furthermore, in step (1-3), assuming that the instantaneous pressure of the sensor is F, the impact force on the generator is F', the gravity of the generator bracket is G1, and the gravity of the generator is G2, then F'=F * G1/(G1+G2).

进一步地,步骤(2)中,发动机托架上升高度参考缓冲板上的高度指针达指定跌落时的高度尺刻度。Furthermore, in step (2), the engine bracket rises to a height referenced by the height pointer on the buffer plate when it reaches the height scale mark at the time of the specified drop.

本发明的有益效果:Beneficial effects of the present invention:

1、本发明的测试组件的加入,在进行硬跌落撞击测试时,电磁铁通电吸附发电机托架后,电机通电再次带动牵引绳上升,至发电机托架底部的高度指针到达指定跌落时的高度尺刻度,电机停止转动,然后电磁铁断电,电磁铁不具备磁力释放发电机托架,发电机托架沿导向轮向下做近似自由落体运动,至发电机托架砸在承重板上的瞬间,这时外界接收主机接收压力传感器的瞬间压力;发电机托架底部设置有压力传感器,压力传感器用于检测发电机跌落时的冲击力;1. With the addition of the test assembly of the present invention, when performing a hard drop impact test, after the electromagnet is powered on to absorb the generator bracket, the motor is powered on again to drive the traction rope to rise until the height pointer at the bottom of the generator bracket reaches the height scale scale when the generator bracket is specified to drop, the motor stops rotating, and then the electromagnet is powered off. The electromagnet has no magnetic force to release the generator bracket, and the generator bracket moves downward along the guide wheel to perform a nearly free fall motion until the generator bracket hits the load-bearing plate. At this time, the external receiving host receives the instantaneous pressure of the pressure sensor; a pressure sensor is provided at the bottom of the generator bracket, and the pressure sensor is used to detect the impact force when the generator falls;

2、在进行软跌落撞击测试时,通过在缓冲板与发电机托架底部填充测试的缓冲组件,检测被检测发电机在缓冲组件保护情况下的抗跌落高度及发电机跌落时的冲击力,本发明针对硬跌落和具备保护结构的软跌落进行测试,有效检测发电机的抗跌落后稳定性。2. When conducting a soft drop impact test, the buffer component to be tested is filled in the buffer plate and the bottom of the generator bracket to detect the drop resistance height of the generator under the protection of the buffer component and the impact force when the generator falls. The present invention tests hard drops and soft drops with protective structures to effectively detect the stability of the generator after falling.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:

图1为本发明一种发电机测试台及使用方法的原理图;FIG1 is a schematic diagram of a generator test bench and a method of using the present invention;

图2为本发明一种发电机测试台的结构示意图;FIG2 is a schematic structural diagram of a generator test bench according to the present invention;

图3为本发明一种发电机测试台的左视图;FIG3 is a left side view of a generator test bench of the present invention;

图4为本发明一种发电机测试台的中承重板的结构示意图;FIG4 is a schematic structural diagram of a middle load-bearing plate of a generator test bench according to the present invention;

图中:1主滑柱、11高度尺、2减速箱、21电机、22缠线轮、23电磁铁、3发电机托架、31压力传感器、32发电机安装孔、33导向轮、34高度指针、4缓冲板、41滑杆、411螺母、5驻地螺杆、6支撑底板、61万向轮、62支撑角铁、7承重板、71凹凸纹路、8吊装组件、9测试组件、10支撑组件。In the figure: 1 main sliding column, 11 height gauge, 2 reduction box, 21 motor, 22 winding wheel, 23 electromagnet, 3 generator bracket, 31 pressure sensor, 32 generator mounting hole, 33 guide wheel, 34 height pointer, 4 buffer plate, 41 sliding rod, 411 nut, 5 stationary screw, 6 support base plate, 61 universal wheel, 62 support angle iron, 7 load-bearing plate, 71 concave and convex texture, 8 lifting assembly, 9 test assembly, 10 support assembly.

具体实施方式DETAILED DESCRIPTION

为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

请参阅图1-图4,本发明提供一种技术方案:一种发电机测试台,包括支撑组件10、吊装组件8和测试组件9,解决了过去缺乏针对发电机进行抗跌落测试装置的问题,本发明针对硬跌落和具备保护结构的软跌落进行测试,有效检测发电机的抗跌落后稳定性。Please refer to Figures 1 to 4. The present invention provides a technical solution: a generator test bench, including a support component 10, a lifting component 8 and a test component 9, which solves the problem of lack of anti-drop test equipment for generators in the past. The present invention tests hard drops and soft drops with protective structures, and effectively detects the stability of the generator after anti-drop.

本发明的支撑组件10包括一个可移动可锁定的支撑底板6,支撑底板6上表面设置有承重板7,支撑底板6的边缘处螺纹贯穿有若干个驻地螺杆5,支撑底板6的底部设置有万向轮61,驻地螺杆5用以使支撑底板6与地面紧密接触固定,万向轮61用于支撑底板6的转移,支撑底板6底部设置有支撑角铁62,起到良好的支撑防形变作用。The support assembly 10 of the present invention includes a movable and lockable support base plate 6, a load-bearing plate 7 is arranged on the upper surface of the support base plate 6, a plurality of stationary screws 5 are threadedly penetrated at the edge of the support base plate 6, a universal wheel 61 is arranged at the bottom of the support base plate 6, the stationary screws 5 are used to make the support base plate 6 closely contact and fix with the ground, the universal wheel 61 is used to support the transfer of the base plate 6, and a support angle iron 62 is arranged at the bottom of the support base plate 6, which plays a good supporting and anti-deformation role.

本发明的吊装组件8包括减速箱2和电机21,减速箱2设置在主滑柱1的顶端,电机21安装在减速箱2上,电机21的动力输出轴与减速箱2的动力输入轴连接,减速箱2的动力输出轴上设置有缠线轮22,用于吊装发电机托架3。The hoisting assembly 8 of the present invention includes a reduction gearbox 2 and a motor 21. The reduction gearbox 2 is arranged at the top end of the main sliding column 1. The motor 21 is installed on the reduction gearbox 2. The power output shaft of the motor 21 is connected to the power input shaft of the reduction gearbox 2. A winding wheel 22 is arranged on the power output shaft of the reduction gearbox 2 for hoisting the generator bracket 3.

本发明的测试组件9包括一个可上下自由移动的发电机托架3,发电机托架3的一侧设置有导向轮33,发电机托架3通过导向轮33与主滑柱1活动连接,发电机托架3的顶部设置有电磁铁23,电磁铁23与发电机托架3的顶部磁性吸引,电磁铁23上端通过牵引绳与缠线轮22连接,电磁铁23用于发电机托架3被电磁铁23吊装和释放,对发电机进行自由落体跌落测试;The test assembly 9 of the present invention includes a generator bracket 3 that can move freely up and down, a guide wheel 33 is provided on one side of the generator bracket 3, the generator bracket 3 is movably connected to the main sliding column 1 through the guide wheel 33, and an electromagnet 23 is provided on the top of the generator bracket 3. The electromagnet 23 is magnetically attracted to the top of the generator bracket 3, and the upper end of the electromagnet 23 is connected to the winding wheel 22 through a traction rope. The electromagnet 23 is used for the generator bracket 3 to be hoisted and released by the electromagnet 23, and the generator is subjected to a free fall drop test;

发电机托架3底部设置有压力传感器31,压力传感器31用于检测发电机跌落时的冲击力。A pressure sensor 31 is provided at the bottom of the generator bracket 3, and the pressure sensor 31 is used to detect the impact force when the generator falls.

本发明的发电机托架3上下贯穿设置有滑杆41,滑杆41上侧螺纹套设有螺母411,滑杆41的底部设置有缓冲板4,缓冲板4用于测试发电机在具有缓冲组件的情况下进行跌落测试,能够测试应用在发电机上的缓冲组件的保护效果。The generator bracket 3 of the present invention is provided with a slide rod 41 running through it from top to bottom, a nut 411 is threadedly sleeved on the upper side of the slide rod 41, and a buffer plate 4 is provided at the bottom of the slide rod 41. The buffer plate 4 is used to test the generator for a drop test with a buffer assembly, and can test the protective effect of the buffer assembly applied to the generator.

本发明的支撑底板6上表面设置有承重板7,承重板7表面设有凹凸纹路71,承重板7与发电机托板在同一垂直线上,凹凸纹路71对发动机托板冲击的瞬间气流疏导,减少发电机托架3的弹跳。A load-bearing plate 7 is provided on the upper surface of the supporting base plate 6 of the present invention, and a concave-convex pattern 71 is provided on the surface of the load-bearing plate 7. The load-bearing plate 7 and the generator support plate are on the same vertical line. The concave-convex pattern 71 guides the instantaneous airflow impacting the engine support plate, thereby reducing the bouncing of the generator bracket 3.

作为本发明的一个实施例:在进行硬跌落撞击测试时,首先将发电机测试台沿万向轮61移动至指定地点,然后旋转驻地螺杆5,直至驻地螺杆5底部着地,固定好装置;As an embodiment of the present invention: when performing a hard drop impact test, first move the generator test bench along the universal wheel 61 to a designated location, and then rotate the station screw 5 until the bottom of the station screw 5 touches the ground to fix the device;

然后电机21通电带动减速箱2转动,减速箱2带动缠线轮22转动,缠线轮22逐渐释牵引绳,直至牵引绳下端的电磁铁23可以与发电机托架3接触时,这时电机21停止转动;Then the motor 21 is powered on to drive the reduction box 2 to rotate, and the reduction box 2 drives the winding wheel 22 to rotate, and the winding wheel 22 gradually releases the traction rope until the electromagnet 23 at the lower end of the traction rope can contact the generator bracket 3, and then the motor 21 stops rotating;

然后将发电机安装在发电机托架3上,把压力传感器31与外界接收主机连接,然后对电磁铁23进行通电,电磁铁23通电吸附发电机托架3后,电机21通电再次带动牵引绳上升,至发电机托架3底部的高度指针34到达指定高度尺11刻度,电机21停止转动;Then the generator is installed on the generator bracket 3, the pressure sensor 31 is connected to the external receiving host, and then the electromagnet 23 is energized. After the electromagnet 23 is energized to adsorb the generator bracket 3, the motor 21 is energized again to drive the traction rope to rise until the height pointer 34 at the bottom of the generator bracket 3 reaches the designated height scale 11 scale, and the motor 21 stops rotating;

然后电磁铁23断电,电磁铁23不具备磁力释放发电机托架3,发电机托架3沿导向轮33向下做近似自由落体运动,至发电机托架3砸在承重板7上的瞬间,这时外界接收主机接收压力传感器31的瞬间压力;Then the electromagnet 23 is powered off, and the electromagnet 23 has no magnetic force to release the generator bracket 3. The generator bracket 3 moves downward along the guide wheel 33 to perform a nearly free fall motion until the generator bracket 3 hits the load-bearing plate 7. At this time, the host receives the instantaneous pressure of the pressure sensor 31.

最后,设传感器的瞬间压力为F,发电机受到的冲击力为F’,发电机托架3重力G1,发电机重力为G2,得出发电机受到的冲击力F’=F * (G1/G1+G2),检测发电机的受损情况,检测发电机的极限受力和抗摔高度。Finally, assuming that the instantaneous pressure of the sensor is F, the impact force on the generator is F’, the gravity of the generator bracket 3 is G1, and the gravity of the generator is G2, the impact force on the generator is F’=F * (G1/G1+G2), which can detect the damage of the generator and detect the maximum force and drop resistance height of the generator.

作为本发明的一个实施例:在进行软跌落撞击测试时,首先将发电机托架3抬起,缓冲板4通过滑杆41与活动连接在发电机托架3底部,在缓冲板4与发电机托架3底部填充测试的缓冲组件,用螺母411将滑杆41上端锁紧;As an embodiment of the present invention: when performing a soft drop impact test, firstly, the generator bracket 3 is lifted, the buffer plate 4 is movably connected to the bottom of the generator bracket 3 through the slide rod 41, the buffer assembly to be tested is filled between the buffer plate 4 and the bottom of the generator bracket 3, and the upper end of the slide rod 41 is locked with a nut 411;

然后电机21通电带动减速箱2转动,减速箱2带动缠线轮22转动,缠线轮22逐渐释牵引绳,直至牵引绳下端的电磁铁23可以与发电机托架3接触时,这时电机21停止转动;Then the motor 21 is powered on to drive the reduction box 2 to rotate, and the reduction box 2 drives the winding wheel 22 to rotate, and the winding wheel 22 gradually releases the traction rope until the electromagnet 23 at the lower end of the traction rope can contact the generator bracket 3, and then the motor 21 stops rotating;

然后将发电机安装在发电机托架3上,把压力传感器31与外界接收主机连接,然后对电磁铁23进行通电,电磁铁23通电吸附发电机托架3后,电机21通电再次带动牵引绳上升,发动机托架上升高度参考缓冲板4上的高度指针34达指定高度尺11刻度,电机21停止转动;Then the generator is installed on the generator bracket 3, the pressure sensor 31 is connected to the external receiving host, and then the electromagnet 23 is energized. After the electromagnet 23 is energized to adsorb the generator bracket 3, the motor 21 is energized again to drive the traction rope to rise. The rising height of the engine bracket refers to the height pointer 34 on the buffer plate 4 to reach the designated height scale 11 scale, and the motor 21 stops rotating;

然后电磁铁23断电,电磁铁23不具备磁力释放发电机托架3,发电机托架3沿导向轮33向下做近似自由落体运动,至发电机托架3砸在承重板7上的瞬间,这时外界接收主机接收压力传感器31的瞬间压力;Then the electromagnet 23 is powered off, and the electromagnet 23 has no magnetic force to release the generator bracket 3. The generator bracket 3 moves downward along the guide wheel 33 to perform a nearly free fall motion until the generator bracket 3 hits the load-bearing plate 7. At this time, the host receives the instantaneous pressure of the pressure sensor 31.

最后,设传感器的瞬间压力为F,发电机受到的冲击力为F’,发电机托架3重力G1,发电机重力为G2,得出发电机受到的冲击力F’=F * (G1/G1+G2),检测发电机的受损情况,检测发电机的极限受力和抗摔高度。Finally, assuming that the instantaneous pressure of the sensor is F, the impact force on the generator is F’, the gravity of the generator bracket 3 is G1, and the gravity of the generator is G2, the impact force on the generator is F’=F * (G1/G1+G2), which can detect the damage of the generator and detect the maximum force and drop resistance height of the generator.

以上显示和描述了本发明的基本原理和主要特征和本发明的优点,对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims (7)

1.一种发电机测试台的使用方法,其中,发电机测试台包括支撑组件(10)、吊装组件(8)和测试组件(9);1. A method for using a generator test bench, wherein the generator test bench comprises a support assembly (10), a hoisting assembly (8) and a test assembly (9); 所述支撑组件(10)包括一个可移动可锁定的支撑底板(6),所述支撑底板(6)上表面设置有主滑柱(1);The support assembly (10) comprises a movable and lockable support base plate (6), and a main sliding column (1) is arranged on the upper surface of the support base plate (6); 所述吊装组件(8)包括减速箱(2)和电机(21),所述减速箱(2)设置在主滑柱(1)的顶端,所述电机(21)安装在减速箱(2)上,所述电机(21)的动力输出轴与减速箱(2)的动力输入轴连接,所述减速箱(2)的动力输出轴上设置有缠线轮(22);The hoisting assembly (8) comprises a reduction box (2) and a motor (21), wherein the reduction box (2) is arranged at the top end of the main sliding column (1), the motor (21) is mounted on the reduction box (2), the power output shaft of the motor (21) is connected to the power input shaft of the reduction box (2), and a winding wheel (22) is arranged on the power output shaft of the reduction box (2); 所述测试组件(9)包括一个可上下自由移动的发电机托架(3),所述发电机托架(3)的一侧设置有导向轮(33),所述发电机托架(3)通过导向轮(33)与主滑柱(1)活动连接,所述发电机托架(3)的顶部设置有电磁铁(23),所述发电机托架(3)底部设置有压力传感器(31);The test assembly (9) comprises a generator bracket (3) that can move freely up and down, a guide wheel (33) is provided on one side of the generator bracket (3), the generator bracket (3) is movably connected to the main sliding column (1) via the guide wheel (33), an electromagnet (23) is provided on the top of the generator bracket (3), and a pressure sensor (31) is provided on the bottom of the generator bracket (3); 所述发电机托架(3)上下贯穿设置有滑杆(41),所述滑杆(41)上侧螺纹套设有螺母(411),所述滑杆(41)的底部设置有缓冲板(4),所述发电机托架(3)上开设有发电机安装孔(32),且所述缓冲板(4)和发电机托架(3)的一侧均设置有高度指针(34);The generator bracket (3) is provided with a slide bar (41) extending through the upper and lower parts thereof, a nut (411) is provided on the upper threaded sleeve of the slide bar (41), a buffer plate (4) is provided at the bottom of the slide bar (41), a generator mounting hole (32) is provided on the generator bracket (3), and a height pointer (34) is provided on one side of the buffer plate (4) and the generator bracket (3); 其特征在于,包括如下步骤:It is characterized by comprising the following steps: 步骤(1)、硬跌落撞击测试:Step (1), hard drop impact test: 步骤(1-1)、发电机测试台沿万向轮(61)移动至指定地点,旋转驻地螺杆(5),直至驻地螺杆(5)底部着地;电机(21)通电带动减速箱(2)转动,减速箱(2)通过缠线轮(22)逐渐释放缠线轮(22)上的牵引绳,至牵引绳下端的电磁铁(23)与发电机托架(3)接触时,电机(21)停止转动;Step (1-1), the generator test bench is moved to a designated location along the universal wheel (61), and the station screw (5) is rotated until the bottom of the station screw (5) touches the ground; the motor (21) is energized to drive the reduction box (2) to rotate, and the reduction box (2) gradually releases the traction rope on the winding wheel (22) through the winding wheel (22), and when the electromagnet (23) at the lower end of the traction rope contacts the generator bracket (3), the motor (21) stops rotating; 步骤(1-2)、发电机安装在发电机托架(3)上,压力传感器(31)与外界接收主机连接,电磁铁(23)通电吸附发电机托架(3)后,电机(21)通电再次带动牵引绳上升,至发电机托架(3)底部的高度指针(34)到达指定高度尺(11)刻度,电机(21)停止转动;Step (1-2), the generator is mounted on the generator bracket (3), the pressure sensor (31) is connected to the external receiving host, the electromagnet (23) is energized to adsorb the generator bracket (3), the motor (21) is energized again to drive the traction rope to rise, until the height pointer (34) at the bottom of the generator bracket (3) reaches the scale of the specified height scale (11), and the motor (21) stops rotating; 步骤(1-3)、电磁铁(23)断电释放发电机托架(3),发电机托架(3)沿导向轮(33)向下做近似自由落体运动,至发电机托架(3)砸在承重板(7)上的瞬间,外界接收主机接收压力传感器(31)的瞬间压力;In step (1-3), the electromagnet (23) is powered off to release the generator bracket (3), and the generator bracket (3) moves downward along the guide wheel (33) to perform a nearly free-falling motion until the generator bracket (3) hits the load-bearing plate (7). The host receives the instantaneous pressure of the pressure sensor (31) from the external receiving device; 步骤(2)、软跌落撞击测试:Step (2), soft drop impact test: 步骤(2-1)、发电机托架(3)抬起,缓冲板(4)通过滑杆(41)与活动连接在发电机托架(3)底部,在缓冲板(4)与发电机托架(3)底部填充测试的缓冲组件,用螺母(411)将滑杆(41)上端锁紧;Step (2-1), the generator bracket (3) is lifted, the buffer plate (4) is movably connected to the bottom of the generator bracket (3) through the slide rod (41), the buffer assembly to be tested is filled between the buffer plate (4) and the bottom of the generator bracket (3), and the upper end of the slide rod (41) is locked with a nut (411); 步骤(2-2)、参照步骤(1-1)-步骤(1-3)进行跌落测试;Step (2-2), refer to step (1-1) to step (1-3) to perform a drop test; 步骤(3)、检测发电机的受损情况,检测发电机的极限受力和抗摔高度。Step (3): detect the damage of the generator and detect the generator's ultimate force and drop resistance height. 2.根据权利要求1所述的一种发电机测试台的使用方法,其特征在于:步骤(1-3)中,设传感器的瞬间压力为F,发电机受到的冲击力为F’,发电机托架(3)重力G1,发电机重力为G2,则F’=F * G1/(G1+G2)。2. The method for using a generator test bench according to claim 1, characterized in that: in step (1-3), assuming that the instantaneous pressure of the sensor is F, the impact force on the generator is F', the gravity of the generator bracket (3) is G1, and the gravity of the generator is G2, then F'=F * G1/(G1+G2). 3.根据权利要求1所述的一种发电机测试台的使用方法,其特征在于:步骤(2)中,发动机托架上升高度参考缓冲板(4)上的高度指针(34)达指定高度尺(11)刻度。3. The method for using a generator test bench according to claim 1, characterized in that: in step (2), the engine bracket rises to a height referenced by a height pointer (34) on the buffer plate (4) reaching a designated height scale (11). 4.根据权利要求1所述的一种发电机测试台的使用方法,其特征在于:所述滑杆(41)的内侧贯穿开设有导向槽,且导向槽与导向轮(33)相匹配,所述滑杆(41)的一侧设置有高度尺(11),且高度尺(11)与高度指针(34)相对应。4. The method for using a generator test bench according to claim 1 is characterized in that: a guide groove is provided through the inner side of the slide bar (41), and the guide groove matches the guide wheel (33); a height gauge (11) is provided on one side of the slide bar (41), and the height gauge (11) corresponds to the height pointer (34). 5.根据权利要求1所述的一种发电机测试台的使用方法,其特征在于:所述电磁铁(23)与发电机托架(3)的顶部磁性吸引,所述电磁铁(23)上端通过牵引绳与缠线轮(22)连接。5. The method for using a generator test bench according to claim 1, characterized in that: the electromagnet (23) is magnetically attracted to the top of the generator bracket (3), and the upper end of the electromagnet (23) is connected to the winding wheel (22) through a traction rope. 6.根据权利要求1所述的一种发电机测试台的使用方法,其特征在于:所述支撑底板(6)上表面设置有承重板(7),所述支撑底板(6)的边缘处螺纹贯穿有若干个驻地螺杆(5),所述支撑底板(6)的底部设置有万向轮(61),所述支撑底板(6)底部设置有支撑角铁(62)。6. The method for using a generator test bench according to claim 1 is characterized in that: a load-bearing plate (7) is arranged on the upper surface of the support base plate (6), a plurality of station screws (5) are threadedly penetrated at the edge of the support base plate (6), a universal wheel (61) is arranged at the bottom of the support base plate (6), and a supporting angle iron (62) is arranged at the bottom of the support base plate (6). 7.根据权利要求6所述的一种发电机测试台的使用方法,其特征在于:所述承重板(7)表面设有凹凸纹路(71),所述承重板(7)与发电机托板在同一垂直线上。7. A method for using a generator test bench according to claim 6, characterized in that: the surface of the load-bearing plate (7) is provided with concave-convex patterns (71), and the load-bearing plate (7) and the generator support plate are on the same vertical line.
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