CN220183492U - Superfine antistatic reel dust-free cloth for clean room - Google Patents
Superfine antistatic reel dust-free cloth for clean room Download PDFInfo
- Publication number
- CN220183492U CN220183492U CN202321487973.3U CN202321487973U CN220183492U CN 220183492 U CN220183492 U CN 220183492U CN 202321487973 U CN202321487973 U CN 202321487973U CN 220183492 U CN220183492 U CN 220183492U
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- Prior art keywords
- antistatic
- dust
- free cloth
- cloth
- free
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- 239000004744 fabric Substances 0.000 title claims abstract description 112
- 239000000853 adhesive Substances 0.000 claims abstract description 11
- 230000001070 adhesive effect Effects 0.000 claims abstract description 11
- 238000000576 coating method Methods 0.000 claims abstract description 11
- 239000000835 fiber Substances 0.000 claims abstract description 10
- 239000004677 Nylon Substances 0.000 claims abstract description 9
- 239000002131 composite material Substances 0.000 claims abstract description 9
- 229920001778 nylon Polymers 0.000 claims abstract description 9
- 239000002216 antistatic agent Substances 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 8
- 229920000297 Rayon Polymers 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 239000002861 polymer material Substances 0.000 claims description 7
- 239000004831 Hot glue Substances 0.000 claims description 5
- 125000002091 cationic group Chemical group 0.000 claims description 4
- 229920000620 organic polymer Polymers 0.000 claims description 4
- 239000002390 adhesive tape Substances 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 3
- 229920002379 silicone rubber Polymers 0.000 claims description 3
- 229920001169 thermoplastic Polymers 0.000 claims description 3
- 239000004416 thermosoftening plastic Substances 0.000 claims description 3
- 238000009941 weaving Methods 0.000 claims 1
- 230000003749 cleanliness Effects 0.000 abstract description 3
- 230000002146 bilateral effect Effects 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 description 5
- 230000006378 damage Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000007730 finishing process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- ZWGTVKDEOPDFGW-UHFFFAOYSA-N hexadecylazanium;chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[NH3+] ZWGTVKDEOPDFGW-UHFFFAOYSA-N 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000009965 tatting Methods 0.000 description 1
Landscapes
- Woven Fabrics (AREA)
Abstract
The utility model belongs to the technical field of dust-free cloth, and discloses superfine antistatic scroll dust-free cloth for a clean room, which comprises a sleeve, wherein antistatic dust-free cloth is wound on the sleeve, the tail end of the antistatic dust-free cloth is provided with an adhesive sheet, the adhesive sheet is used for fixing the tail end of the antistatic dust-free cloth, the antistatic dust-free cloth comprises a base cloth, antistatic coatings are arranged on the upper surface and the lower surface of the base cloth, the base cloth is a plain weave fabric woven by polyester-nylon composite superfine fibers, and the two sides of the antistatic dust-free cloth are provided with ultrasonic pressure edges. The spool dust-free cloth of this scheme adopts plain weave structure to be more level and smooth for the spool dust-free cloth of other organizational structure, and the structure is more stable, even processing into the length of 500-1000m also be difficult for the deformation to can improve the work efficiency when wiping, spool dust-free cloth has carried out bilateral ultrasonic blank holder, can keep latitudinal yarn not drop, has increased holistic stability, has also improved the cleanliness factor of dust-free cloth simultaneously.
Description
Technical Field
The utility model relates to the technical field of dust-free cloth, in particular to superfine antistatic scroll dust-free cloth for a clean room.
Background
The reel type dust-free cloth is used for cleaning the surfaces of components in the LCD module terminal, LED industry, LCM liquid crystal display module, micro motor cleaning belt, photoelectric industry, TFT, wafer, lithium battery industry and the like. The roller type dust-free cloth has the advantages that the automatic continuous wiping of the machine can be realized, the efficiency is relatively high, the longer the roller type dust-free cloth is, the time for replacement can be reduced, and the higher the efficiency is.
The existing scroll type dust-free cloth is usually in a knitted structure or a tatting disordered texture, has higher wiping efficiency as a block type wiping cloth, but is often insufficient in stability when being processed into scroll type wiping cloth with smaller width, and can only be processed to tens of meters, otherwise, the scroll type dust-free cloth is easy to deform, and can cause unreeling in the use process, so that the working efficiency is reduced. On the other hand, the existing reel dust-free cloth does not have an antistatic function, static electricity is easy to accumulate in the use process, and static electricity damage is caused to wiped module terminals, precise instruments and the like.
Moreover, the existing scroll type dust-free cloth is made of common polyester filaments, and the surface of the wiping cloth is rough, so that physical damage is easily caused to precision instruments and module terminals.
Disclosure of Invention
The utility model aims to solve the defects in the prior art, and provides an ultrafine antistatic scroll dust-free cloth for a clean room.
In order to solve the above background technical problems, the present utility model adopts the following technical scheme.
The utility model provides a clean room is with superfine antistatic spool dust-free cloth, includes the sleeve pipe, the winding has antistatic dust-free cloth on the sleeve pipe, antistatic dust-free cloth's end is provided with the viscose piece, viscose piece is fixed antistatic dust-free cloth's end.
The antistatic dust-free cloth comprises a base cloth, wherein antistatic coatings are arranged on the upper surface and the lower surface of the base cloth, the base cloth is a plain weave fabric woven by polyester-nylon composite superfine fibers, and ultrasonic pressure edges are arranged on the two side surfaces of the antistatic dust-free cloth.
As a further description of the above technical solution: the antistatic dust-free cloth is strip-shaped and is tightly wound on the sleeve in a spiral mode, and the sleeve is made of an organic polymer material.
As a further description of the above technical solution: the material of the sleeve is a high polymer thermoplastic hard material or a soft high polymer material.
As a further description of the above technical solution: the sleeve is made of one of PP, PE, PET, PVC, ABS, PS, PC, PA, silicon rubber, PU and TPU.
As a further description of the above technical solution: the inner diameter of the sleeve ranges from 1cm to 5cm, and the outer diameter of the sleeve ranges from 2 cm to 10cm.
As a further description of the above technical solution: the width of the antistatic dust-free cloth is 1-30cm, the length is 100-1000m, and the width of the ultrasonic blank holder is 0.8-1mm.
As a further description of the above technical solution: the warp density of the base fabric is 64-78 pieces/cm, the weft density is 36-44 pieces/cm, and the gram weight is 80-110g/m 2
As a further description of the above technical solution: the surface resistivity of the antistatic coating is 1 multiplied by 10 6 -1×10 9 Omega, the antistatic coating is formed by spraying an antistatic agent, and the antistatic agent is a cationic antistatic agent
As a further description of the above technical solution: the fineness of the polyester-nylon composite superfine fiber yarn is 75D-100D.
As a further description of the above technical solution: the width of the adhesive sheet is consistent with that of the antistatic dust-free cloth, and the adhesive sheet is one of hot melt adhesive, transparent adhesive tape and double-sided adhesive.
Compared with the prior art, the utility model has the advantages that:
1. the spool dust-free cloth of this scheme adopts plain weave structure to be more level and smooth for the spool dust-free cloth of other organizational structure, and the structure is more stable, even processing into the length of 500-1000m also be difficult for the deformation to work efficiency when can improving and clean.
2. The spool dust-free cloth of this scheme has carried out bilateral ultrasonic wave blank holder, can keep latitudinal yarn not drop, has increased holistic stability, has also improved dust-free cloth's cleanliness factor simultaneously.
3. The reel dust-free cloth of this scheme has antistatic function, can not accumulate static in the use, can not cause static harm to module terminal and the precision instrument etc. of wiping.
4. The dust-free cloth of the reel of this scheme adopts to wash bright and beautiful compound superfine fiber as the base cloth raw materials, and the fineness is finer than ordinary filament relatively, and the surface is soft, cleans efficiently, can not cause the damage to precision instruments, module terminal, can also cooperate the chuck to use.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of the connection of the antistatic dust-free cloth and the ultrasonic blank holder of the utility model;
fig. 3 is a schematic structural view of the antistatic dust-free cloth of the present utility model.
The reference numerals in the figures illustrate:
1. a sleeve; 2. antistatic dust-free cloth; 21. a base cloth; 22. an antistatic coating; 3. a sticky piece; 4. ultrasonic edge pressing.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model; it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments, and that all other embodiments obtained by persons of ordinary skill in the art without making creative efforts based on the embodiments in the present utility model are within the protection scope of the present utility model.
Example 1
Referring to fig. 1, an ultra-fine antistatic scroll dust-free cloth for a clean room comprises a sleeve 1, wherein an antistatic dust-free cloth 2 is wound on the sleeve 1, the tail end of the antistatic dust-free cloth 2 is provided with a viscose piece 3, the tail end of the antistatic dust-free cloth 2 is fixed by the viscose piece 3, the scroll dust-free cloth is formed by the sleeve 1 and the antistatic dust-free cloth 2, and the viscose piece 3 is used for preventing the tail end of the antistatic dust-free cloth 2 from falling off.
Referring to fig. 2 and 3, the antistatic dust-free cloth 2 comprises a base cloth 21, wherein an antistatic coating 22 is arranged on the upper surface and the lower surface of the base cloth 21, the base cloth 21 is a plain weave fabric woven by polyester-nylon composite superfine fibers, the polyester-nylon composite superfine fibers are adopted as raw materials, the fineness is thinner than that of common filaments, the surface is soft, the wiping efficiency is high, damage to precision instruments and module terminals can not be caused, the reel type dust-free cloth with plain weave is smoother than that with other tissue structures, the structure is more stable, and the fabric is not easy to deform even if the fabric is processed into a length of 500-1000m, so that the working efficiency during wiping can be improved.
Referring to fig. 2, the two sides of the antistatic dust-free cloth 2 are respectively provided with an ultrasonic blank holder 4, and the ultrasonic blank holder 4 can keep weft yarns from falling off, so that the overall stability is improved, and meanwhile, the cleanliness of the dust-free cloth is also improved.
In addition, the sleeve 1 has an inner diameter in the range of 1-5cm and an outer diameter in the range of 2-10cm, the diameter of the sleeve 1 being chosen to generally match the outer diameter of the wiping bearing of the automatic cleaning device. The width of the antistatic dust-free cloth 2 can be cut into 1-30cm, and is preferably 1-3cm in general; the length is 100-1000m, and is generally preferably 500-800m, and the width of the ultrasonic bead 4 is 0.8-1mm.
The ultrasonic edge 4 is formed by cutting the antistatic dust-free cloth 2 into a desired width by an ultrasonic slitting machine and pressing the cut cloth by an ultrasonic device.
The antistatic dust-free cloth 2 is strip-shaped and is tightly wound on the sleeve 1 in a spiral manner, and the sleeve 1 is made of an organic polymer material; the sleeve made of the organic polymer material can be a polymer thermoplastic hard material such as PP, PE, PET, PVC, ABS, PS, PC, PA, or a soft polymer material such as silicone rubber, PU, TPU, etc. Antistatic treated PP, PVC and rubber materials are generally preferred. The width of the adhesive sheet 3 is consistent with that of the antistatic dust-free cloth 2, the adhesive sheet 3 is one of hot melt adhesive, transparent adhesive tape or double-sided adhesive, preferably hot melt adhesive,
further, the surface resistivity of the antistatic coating layer 22 is 1×10 6 -1×10 9 The antistatic coating 5 is sprayed with an antistatic agent, preferably a cationic antistatic agent.
Further, the plain weave fabric of the base fabric 21 is treated by a polyester-nylon composite yarn splitting and separating process in the dyeing and finishing process, and the fineness of the polyester-nylon composite superfine fiber yarn is 75D-100D. The warp density of the base fabric 21 is 64-78 pieces/cm, the weft density is 36-44 pieces/cm, and the gram weight is 80-110g/m 2 。
The reel dust-free cloth of this scheme was prepared, examples are as follows:
1. the long-strip antistatic dust-free cloth 2 is subjected to a fiber opening process treatment and a cationic antistatic agent cetyl ammonium chloride antistatic treatment in the dyeing and finishing process to form an antistatic coating 22, and the surface resistance is 1.2 multiplied by 10 8 Ω；
2. The antistatic dust-free cloth 2 is cut into 1cm wide by using an ultrasonic slitting machine, and simultaneously an ultrasonic blank holder 4 is formed, wherein the width of the ultrasonic blank holder 4 is 1mm;
3. winding an antistatic dust-free cloth 2 on a sleeve 1 made of PP material, wherein the length of the strip antistatic dust-free cloth is 500m;
4. and then fixing the tail end of the strip antistatic dust-free cloth 2 on an adjacent layer by using hot melt adhesive to prevent the tail end from falling off, so as to prepare the superfine antistatic scroll dust-free cloth.
When the reel dust-free cloth of the scheme is used:
the sleeve 1 is mounted on a wiping bearing device of an automatic cleaning device, and is fixed and then is wiped in a rolling way. The wiping area is controlled through the length of the antistatic dust-free cloth 2, and the severely polluted area can be cleaned more effectively by repeatedly rolling and wiping back and forth or increasing pressure, so that the efficient and automatic cleaning function is realized.
The above description is only of the preferred embodiments of the present utility model; the scope of the utility model is not limited in this respect. Any person skilled in the art, within the technical scope of the present disclosure, may apply to the present utility model, and the technical solution and the improvement thereof are all covered by the protection scope of the present utility model.
Claims (10)
1. The utility model provides a clean room is with superfine antistatic spool dust-free cloth, includes sleeve pipe (1), its characterized in that: an antistatic dust-free cloth (2) is wound on the sleeve (1), an adhesive sheet (3) is arranged at the tail end of the antistatic dust-free cloth (2), and the adhesive sheet (3) fixes the tail end of the antistatic dust-free cloth (2);
the antistatic dust-free cloth (2) comprises a base cloth (21), wherein antistatic coatings (22) are arranged on the upper surface and the lower surface of the base cloth (21), the base cloth (21) is made of polyester-nylon composite superfine fibers by weaving into plain weave fabrics, and ultrasonic press edges (4) are arranged on the two side surfaces of the antistatic dust-free cloth (2).
2. The ultra-fine antistatic roll dust-free cloth for clean rooms according to claim 1, wherein: the antistatic dust-free cloth (2) is of a strip shape and is tightly wound on the sleeve (1) in a spiral mode, and the sleeve (1) is made of an organic polymer material.
3. The ultra-fine antistatic roll dust-free cloth for clean rooms according to claim 2, wherein: the material of the sleeve (1) is a high polymer thermoplastic hard material or a soft high polymer material.
4. A superfine antistatic reel dust-free cloth for a clean room according to claim 3, characterized in that: the sleeve (1) is made of one of PP, PE, PET, PVC, ABS, PS, PC, PA, silicon rubber, PU and TPU.
5. The ultra-fine antistatic roll dust-free cloth for clean rooms according to claim 1, wherein: the inner diameter of the sleeve (1) is in the range of 1-5cm, and the outer diameter is in the range of 2-10cm.
6. The ultra-fine antistatic roll dust-free cloth for clean rooms according to claim 1, wherein: the width of the antistatic dust-free cloth (2) is 1-30cm, the length is 100-1000m, and the width of the ultrasonic blank holder (4) is 0.8-1mm.
7. The ultra-fine antistatic roll dust-free cloth for clean rooms according to claim 1, wherein: the warp density of the base cloth (21) is 64-78 pieces/cm, the weft density is 36-44 pieces/cm, and the gram weight is 80-110g/m 2 。
8. The ultra-fine antistatic roll dust-free cloth for clean rooms according to claim 1, wherein: the surface resistivity of the antistatic coating (22) is 1×10 6 -1×10 9 Omega, the antistatic coating (22) is sprayed by an antistatic agent, and the antistatic agent is a cationic antistatic agent.
9. The ultra-fine antistatic roll dust-free cloth for clean rooms according to claim 1, wherein: the fineness of the polyester-nylon composite superfine fiber yarn is 75D-100D.
10. The ultra-fine antistatic roll dust-free cloth for clean rooms according to claim 1, wherein: the width of the viscose piece (3) is consistent with the width of the antistatic dust-free cloth (2), and the viscose piece (3) is one of hot melt adhesive, transparent adhesive tape or double-sided adhesive.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321487973.3U CN220183492U (en) | 2023-06-12 | 2023-06-12 | Superfine antistatic reel dust-free cloth for clean room |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321487973.3U CN220183492U (en) | 2023-06-12 | 2023-06-12 | Superfine antistatic reel dust-free cloth for clean room |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220183492U true CN220183492U (en) | 2023-12-15 |
Family
ID=89116340
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321487973.3U Active CN220183492U (en) | 2023-06-12 | 2023-06-12 | Superfine antistatic reel dust-free cloth for clean room |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220183492U (en) |
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2023
- 2023-06-12 CN CN202321487973.3U patent/CN220183492U/en active Active
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