CN220178635U - Low-energy-consumption aluminum alloy extrusion device - Google Patents
Low-energy-consumption aluminum alloy extrusion device Download PDFInfo
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- CN220178635U CN220178635U CN202321946458.7U CN202321946458U CN220178635U CN 220178635 U CN220178635 U CN 220178635U CN 202321946458 U CN202321946458 U CN 202321946458U CN 220178635 U CN220178635 U CN 220178635U
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- fixedly connected
- aluminum alloy
- extrusion
- bottom plate
- plate
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- 238000001125 extrusion Methods 0.000 title claims abstract description 107
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 64
- 238000005265 energy consumption Methods 0.000 title claims abstract description 19
- 238000005520 cutting process Methods 0.000 claims abstract description 24
- 238000003825 pressing Methods 0.000 claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 9
- 230000010354 integration Effects 0.000 abstract description 4
- 238000007493 shaping process Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 8
- 230000005611 electricity Effects 0.000 description 5
- 238000004321 preservation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model discloses a low-energy consumption aluminum alloy extrusion device which comprises a bottom plate, wherein the upper surface of the bottom plate is fixedly connected with a pneumatic cylinder, the upper surface of the pneumatic cylinder is movably connected with a pneumatic rod, the upper surface of the pneumatic rod is fixedly connected with a lower pressing plate, the upper surface of the bottom plate, which is close to the pneumatic cylinder, is fixedly connected with a supporting rod, and the upper surface of the supporting rod is fixedly connected with an upper pressing plate. This low energy consumption aluminum alloy extrusion device, through bottom plate, the sliding block, the setting of second motor and cutting wheel, when aluminum alloy extrusion shaping, need tailor, the holding down plate on the pneumatic cylinder drive pneumatic lever moves up for the aluminum alloy between the top board that supports with the bracing piece extrudees fixedly, conveniently tailors, first motor drive the screw rod and rotate and make the cutting wheel on the sliding block carry out back-and-forth movement, conveniently cut, the second motor drives the cutting wheel start, rotate the cutting, cut off the aluminum alloy, realize the automatic integration of device, the multifunctionality of device has been increased.
Description
Technical Field
The utility model relates to the technical field of aluminum alloy extrusion devices, in particular to a low-energy-consumption aluminum alloy extrusion device.
Background
The method for producing the aluminum alloy extrusion piece by the horizontal aluminum alloy extruder is a metal thermoforming method, and the aluminum alloy extrusion piece is firstly placed into a heating furnace for heating treatment, then the aluminum alloy extrusion piece heated to be in accordance with the extrusion temperature is placed into an extrusion cylinder again for extrusion molding, and two problems exist in the heating process.
Through searching, chinese patent publication (bulletin) No. CN207709557U discloses an energy-saving aluminum alloy extruder, which comprises an extrusion cylinder, wherein the extrusion cylinder comprises an extrusion chamber, the process of putting blanks into a heating furnace for heating and then putting the blanks into the extrusion chamber is reduced in the process, the loss of heat energy in the transferring process is reduced, the working intensity of operators is also reduced, the condition of the temperature lost in the transferring process is not required to be controlled, the production efficiency is greatly improved, but when the aluminum alloy extruder is particularly used, after the aluminum alloy extruder is extruded, the aluminum alloy extruder is required to be cut off, an auxiliary cutting structure is required, the operation is conveniently completed integrally, and the versatility of the device is increased, so that the design of the low-energy aluminum alloy extrusion device is necessary.
Disclosure of Invention
The utility model mainly aims to provide a low-energy-consumption aluminum alloy extrusion device which can effectively solve the problems in the background technology.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
the low-energy consumption aluminum alloy extrusion device comprises a bottom plate, wherein the upper surface of the bottom plate is fixedly connected with a pneumatic cylinder, the upper surface of the pneumatic cylinder is movably connected with a pneumatic rod, the upper surface of the pneumatic rod is fixedly connected with a lower pressing plate, the upper surface of the bottom plate, which is close to the pneumatic cylinder, is fixedly connected with a supporting rod, and the upper surface of the supporting rod is fixedly connected with an upper pressing plate; the upper surface that the bottom plate leaned on left has seted up the guide way, the back surface mounting that the bottom plate is close to the guide way has first motor, the output fixedly connected with screw rod of first motor, the screw rod runs through the guide way, the surface swing joint of screw rod has the sliding block, the last surface mounting of sliding block has the second motor, the output fixedly connected with cutting wheel of second motor.
In order to achieve the purpose of conveniently fixing the forming die, the low-energy-consumption aluminum alloy extrusion device is characterized in that the die fixing seat is fixedly connected with the upper surface of the bottom plate, which is close to the pneumatic cylinder, of the bottom plate, the upper surface of the die fixing seat is provided with the mounting groove, and the forming die is movably connected with the outer surface of the mounting groove.
In order to achieve the purpose of helping limiting the position of a forming die and avoiding sliding out during extrusion, the low-energy-consumption aluminum alloy extrusion device is characterized in that connecting blocks are symmetrically arranged on the left side surface and the right side surface of the forming die, and a limiting plate is fixedly connected to the left surface of the mounting groove.
In order to achieve the aim of completing aluminum alloy extrusion, as the low-energy-consumption aluminum alloy extrusion device, the right surface of the die fixing seat is fixedly connected with the mounting table, the outer surface of the mounting table is fixedly connected with the extrusion barrel, the inner wall of the extrusion barrel is movably connected with the extrusion plate, and the outer surface of the extrusion plate is fixedly connected with the extrusion rod.
In order to achieve the purpose of heating and avoiding heat energy consumption caused by transfer after heating, the utility model provides the low-energy-consumption aluminum alloy extrusion device, wherein the middle part of the extrusion cylinder is provided with a heating plate, and the inner wall of the extrusion cylinder is fixedly connected with a heat conducting layer.
In order to achieve the purpose of helping heat preservation and avoiding being influenced by external temperature, the low-energy-consumption aluminum alloy extrusion device is characterized in that the outer surface of the extrusion cylinder is sleeved with a heat preservation layer.
In order to achieve the purpose of conveniently storing electricity and charging for the device, the low-energy-consumption aluminum alloy extrusion device is characterized in that an electricity storage box is fixedly connected to the upper surface of the back of the bottom plate, and a charging port is formed in the outer surface of the electricity storage box.
Compared with the prior art, the utility model has the following beneficial effects:
1. according to the utility model, through the arrangement of the bottom plate, the pneumatic cylinder, the pneumatic rod, the lower pressure plate, the supporting rod, the upper pressure plate, the guide groove, the first motor, the screw rod, the sliding block, the second motor and the cutting wheel, when the aluminum alloy is extruded and formed, cutting is needed, the pneumatic cylinder drives the lower pressure plate on the pneumatic rod to move upwards, so that the aluminum alloy between the pneumatic cylinder and the upper pressure plate supported by the supporting rod is extruded and fixed, cutting is convenient, the first motor drives the screw rod to rotate, the cutting wheel on the sliding block moves forwards and backwards, cutting is convenient, the second motor drives the cutting wheel to start, the aluminum alloy is cut off, automatic integration of the device is realized, and the versatility of the device is increased.
2. According to the utility model, through the arrangement of the extrusion barrel, the heating plate, the heat conducting layer and the heat insulating layer, the heating plate in the extrusion barrel works to transfer heat to the heat conducting layer, and the heat is transferred to the aluminum alloy extrusion block to heat, so that the extrusion is convenient, the heat loss caused by the process that the aluminum alloy blank heated to the extrusion temperature is filled into the extrusion barrel again is avoided, the extrusion is directly heated, the high heat energy consumption is avoided, and the heat insulating layer can help the heat in the extrusion barrel to volatilize and dissipate, so that the extra loss is caused.
Drawings
FIG. 1 is a schematic diagram of a front view structure of an embodiment of the present utility model;
FIG. 2 is a schematic view of a cutting wheel according to an embodiment of the present utility model;
FIG. 3 is a schematic view of a mold fixing base according to an embodiment of the present utility model;
FIG. 4 is a schematic side sectional view of an extrusion barrel according to an embodiment of the present utility model;
fig. 5 is a schematic structural diagram of a power storage box according to an embodiment of the utility model.
In the figure: 1. a bottom plate; 2. a pneumatic cylinder; 3. a pneumatic rod; 4. a lower pressing plate; 5. a support rod; 6. an upper press plate; 7. a guide groove; 8. a first motor; 9. a screw; 10. a sliding block; 11. a second motor; 12. a cutting wheel; 13. a die fixing seat; 14. a mounting groove; 15. a forming die; 16. a connecting block; 17. a limiting plate; 18. a mounting table; 19. an extrusion cylinder; 20. an extrusion plate; 21. an extrusion rod; 22. a heating plate; 23. a heat conducting layer; 24. a heat preservation layer; 25. an electric storage box; 26. and a charging port.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Examples
As shown in fig. 1-5, a low-energy consumption aluminum alloy extrusion device comprises a bottom plate 1, wherein the upper surface of the bottom plate 1 is fixedly connected with a pneumatic cylinder 2, the upper surface of the pneumatic cylinder 2 is movably connected with a pneumatic rod 3, the upper surface of the pneumatic rod 3 is fixedly connected with a lower pressing plate 4, the upper surface of the bottom plate 1, which is close to the pneumatic cylinder 2, is fixedly connected with a supporting rod 5, and the upper surface of the supporting rod 5 is fixedly connected with an upper pressing plate 6;
in this embodiment, the upper surface of the bottom plate 1 near the left is provided with a guide groove 7, the rear surface of the bottom plate 1 near the guide groove 7 is provided with a first motor 8, the output end of the first motor 8 is fixedly connected with a screw rod 9, the screw rod 9 penetrates through the guide groove 7, the outer surface of the screw rod 9 is movably connected with a sliding block 10, the upper surface of the sliding block 10 is provided with a second motor 11, and the output end of the second motor 11 is fixedly connected with a cutting wheel 12.
When the aluminum alloy extrusion molding is used, the aluminum alloy extrusion molding needs to be cut, the pneumatic cylinder 2 drives the lower pressing plate 4 on the pneumatic rod 3 to move upwards, so that the aluminum alloy between the aluminum alloy extrusion molding and the upper pressing plate 6 supported by the supporting rod 5 is extruded and fixed, the aluminum alloy extrusion molding is convenient to cut, the first motor 8 drives the screw rod 9 to rotate, the cutting wheel 12 on the sliding block 10 moves back and forth in the guide groove 7, the cutting is convenient to cut, the second motor 11 drives the cutting wheel 12 to start, the aluminum alloy is cut off in a rotating mode, automatic integration of the device is achieved, and the versatility of the device is improved.
In this embodiment, the upper surface of the bottom plate 1, which is close to the pneumatic cylinder 2, is fixedly connected with a mold fixing seat 13, the upper surface of the mold fixing seat 13 is provided with a mounting groove 14, and the outer surface of the mounting groove 14 is movably connected with a forming mold 15.
When the aluminum alloy extrusion die is particularly used, the die fixing seat 13 can be fixed on the bottom plate 1, the mounting groove 14 can facilitate the mounting of the forming die 15, and aluminum alloy extrusion is performed with the aid of the forming die 15.
In this embodiment, the left and right side surfaces of the forming die 15 are symmetrically provided with the connection blocks 16, and the left surface of the mounting groove 14 is fixedly connected with the limiting plate 17.
When the extrusion die is specifically used, the contact area of the forming die 15 with the mounting groove 14 is increased with the aid of the connecting block 16, the fixing of the position of the forming die 15 is assisted, and when extrusion is performed, extrusion loosening of the forming die 15 is avoided with the aid of the limiting plate 17.
In this embodiment, the right surface of the mold fixing base 13 is fixedly connected with a mounting table 18, the outer surface of the mounting table 18 is fixedly connected with an extrusion barrel 19, the inner wall of the extrusion barrel 19 is movably connected with an extrusion plate 20, and the outer surface of the extrusion plate 20 is fixedly connected with an extrusion rod 21.
When the aluminum alloy extrusion device is particularly used, the mounting table 18 supports and fixes the extrusion barrel 19, the aluminum alloy blank is placed into the extrusion barrel 19, and after some operations, the extrusion rod 21 is driven to drive the extrusion plate 20 to extrude the aluminum alloy blank, so that the extrusion molding of the aluminum alloy is facilitated.
In this embodiment, a heating plate 22 is disposed in the middle of the extrusion barrel 19, and a heat conducting layer 23 is fixedly connected to the inner wall of the extrusion barrel 19.
When the aluminum alloy extrusion press is particularly used, the heating plate 22 in the extrusion barrel 19 works to transfer heat to the heat conduction layer 23, and the heat is transferred to the aluminum alloy extrusion block to heat, so that the extrusion is convenient, the heat loss caused by the process of putting the aluminum alloy blank heated to the extrusion temperature into the extrusion barrel 19 again is avoided, the extrusion is directly heated, and the high heat energy consumption is avoided.
In this embodiment, the outer surface of the extrusion barrel 19 is sleeved with a heat insulating layer 24.
In particular, the heat-insulating layer 24 can help the heat inside the extrusion container 19 volatilize and dissipate heat, thereby causing additional loss.
In this embodiment, the upper surface of the back of the bottom plate 1 is fixedly connected with a power storage box 25, and a charging port 26 is formed on the outer surface of the power storage box 25.
When the device is specifically used, the electricity storage box 25 can store electricity for the device to use, and the charging port 26 can be charged for a duration.
Working principle: in use, the mounting table 18 supports and fixes the extrusion barrel 19, the aluminum alloy blank is placed in the extrusion barrel 19, the heating plate 22 in the extrusion barrel 19 works to transfer heat to the heat conduction layer 23, the heat is transferred to the aluminum alloy extrusion block to heat, the extrusion is convenient, the heat loss caused by the process that the aluminum alloy blank heated to the extrusion temperature is filled into the extrusion barrel 19 again is avoided, the extrusion is directly heated, the high heat energy consumption is avoided, the heat preservation layer 24 can help the heat in the extrusion barrel 19 to volatilize and dissipate heat, the extra loss is caused, the extrusion rod 21 is driven to drive the extrusion plate 20 to extrude the aluminum alloy, the extrusion molding of the aluminum alloy is convenient, when the aluminum alloy extrusion molding is needed, the cutting is needed, the air cylinder 2 drives the lower pressure plate 4 on the air pressure rod 3 to move upwards, make with the upper plate 6 that bracing piece 5 supported between the aluminum alloy extrude fixedly, conveniently tailor, first motor 8 drives screw rod 9 and rotates and make cutting wheel 12 on the sliding block 10 carry out the back-and-forth movement in guide slot 7, conveniently cut, second motor 11 drives cutting wheel 12 start, rotate the cutting, cut off the aluminum alloy, realize the automatic integration of device, the multifunctionality of device has been increased, mould fixing base 13 can be fixed on bottom plate 1, mounting groove 14 can make things convenient for forming die 15's installation, carry out aluminum alloy extrusion under forming die 15's assistance, forming die 15 has increased the area of contact with mounting groove 14 under the help of connecting block 16, help fixed forming die 15's position fix, when carrying out the extrusion, avoid forming die 15 extrusion to become flexible under the help of limiting plate 17.
The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides a low energy consumption aluminum alloy extrusion device, includes bottom plate (1), its characterized in that: the upper surface of the bottom plate (1) is fixedly connected with a pneumatic cylinder (2), the upper surface of the pneumatic cylinder (2) is movably connected with a pneumatic rod (3), the upper surface of the pneumatic rod (3) is fixedly connected with a lower pressing plate (4), the upper surface of the bottom plate (1) close to the pneumatic cylinder (2) is fixedly connected with a supporting rod (5), and the upper surface of the supporting rod (5) is fixedly connected with an upper pressing plate (6);
the utility model discloses a cutting machine, including bottom plate (1), guide slot (7) have been seted up to the upper surface of leaning on left of bottom plate (1), the back surface mounting that bottom plate (1) is close to guide slot (7) has first motor (8), the output fixedly connected with screw rod (9) of first motor (8), screw rod (9) run through guide slot (7), the surface swing joint of screw rod (9) has sliding block (10), the upper surface mounting of sliding block (10) has second motor (11), the output fixedly connected with cutting wheel (12) of second motor (11).
2. The low energy aluminum alloy extrusion device as recited in claim 1, wherein: the die is characterized in that the die fixing seat (13) is fixedly connected to the upper surface of the base plate (1) close to the pneumatic cylinder (2), the mounting groove (14) is formed in the upper surface of the die fixing seat (13), and the forming die (15) is movably connected to the outer surface of the mounting groove (14).
3. A low energy aluminum alloy extrusion apparatus as recited in claim 2, wherein: connecting blocks (16) are symmetrically arranged on the left side surface and the right side surface of the forming die (15), and limiting plates (17) are fixedly connected to the left surface of the mounting groove (14).
4. A low energy aluminum alloy extrusion apparatus as recited in claim 2, wherein: the right surface fixedly connected with mount table (18) of mould fixing base (13), the surface fixedly connected with recipient (19) of mount table (18), the inner wall swing joint of recipient (19) has stripper plate (20), the surface fixedly connected with extrusion pole (21) of stripper plate (20).
5. The low energy aluminum alloy extrusion device as recited in claim 4, wherein: the middle part of the extrusion barrel (19) is provided with a heating plate (22), and the inner wall of the extrusion barrel (19) is fixedly connected with a heat conduction layer (23).
6. The low energy aluminum alloy extrusion device as recited in claim 4, wherein: the outer surface of the extrusion cylinder (19) is sleeved with an insulating layer (24).
7. The low energy aluminum alloy extrusion device as recited in claim 1, wherein: the electric power storage box (25) is fixedly connected to the upper surface of the back of the bottom plate (1), and a charging port (26) is formed in the outer surface of the electric power storage box (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321946458.7U CN220178635U (en) | 2023-07-24 | 2023-07-24 | Low-energy-consumption aluminum alloy extrusion device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321946458.7U CN220178635U (en) | 2023-07-24 | 2023-07-24 | Low-energy-consumption aluminum alloy extrusion device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220178635U true CN220178635U (en) | 2023-12-15 |
Family
ID=89106054
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321946458.7U Active CN220178635U (en) | 2023-07-24 | 2023-07-24 | Low-energy-consumption aluminum alloy extrusion device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220178635U (en) |
-
2023
- 2023-07-24 CN CN202321946458.7U patent/CN220178635U/en active Active
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