CN220176584U - Manufacturing equipment for enhancing performance of aluminum-based composite material - Google Patents
Manufacturing equipment for enhancing performance of aluminum-based composite material Download PDFInfo
- Publication number
- CN220176584U CN220176584U CN202321469499.1U CN202321469499U CN220176584U CN 220176584 U CN220176584 U CN 220176584U CN 202321469499 U CN202321469499 U CN 202321469499U CN 220176584 U CN220176584 U CN 220176584U
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- Prior art keywords
- crucible
- stirring
- rotating
- rotating rod
- aluminum
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 33
- 239000002131 composite material Substances 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 230000002708 enhancing effect Effects 0.000 title claims abstract description 13
- 238000003756 stirring Methods 0.000 claims abstract description 54
- 230000000149 penetrating effect Effects 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000007599 discharging Methods 0.000 claims abstract description 12
- 238000004321 preservation Methods 0.000 claims abstract description 9
- 238000002360 preparation method Methods 0.000 claims abstract description 8
- 238000004140 cleaning Methods 0.000 claims description 10
- 230000003014 reinforcing effect Effects 0.000 claims description 9
- 239000004411 aluminium Substances 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 238000009413 insulation Methods 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 239000002245 particle Substances 0.000 abstract description 11
- 239000011159 matrix material Substances 0.000 abstract description 9
- 239000007788 liquid Substances 0.000 abstract description 8
- 238000002156 mixing Methods 0.000 abstract description 7
- 230000000712 assembly Effects 0.000 description 6
- 238000000429 assembly Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 239000000956 alloy Substances 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009210 therapy by ultrasound Methods 0.000 description 1
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- Manufacture And Refinement Of Metals (AREA)
Abstract
The utility model discloses manufacturing equipment for enhancing the performance of an aluminum-based composite material, which comprises a crucible, a heat preservation layer, a cover plate and a discharging pipe, wherein a first charging hopper and a second charging hopper are arranged on the cover plate in a penetrating manner, guide plates with a plurality of guide holes are fixedly connected to the inner side walls at the front end and the rear end of the crucible, the upper end of the cover plate is connected with a first stirring assembly which is arranged between the two guide plates and at the two sides in a penetrating and rotating manner, and the first stirring assembly horizontally rotates. The utility model has reasonable structural design, can fully stir the matrix aluminum liquid and the reinforced particles through the combined action of the first stirring component and the second stirring component, ensures the mixing quality and ensures the mixing uniformity, and floating and precipitated residues formed in the preparation process can be filtered on the filter plate, so that the residues can not be discharged together with the materials to influence the product quality, and the residues are convenient to clean.
Description
Technical Field
The utility model relates to the technical field of aluminum-based composite material preparation, in particular to manufacturing equipment for enhancing the performance of an aluminum-based composite material.
Background
The aluminium-base composite material is a material with strong vitality which meets the development requirement of modern science, and is formed by compounding two or more materials with different properties through various technological means. The properties of aluminum-based composites depend on the properties, content, distribution, etc. of the base alloy and reinforcement. Aluminum-based composites have many superior properties compared to the base alloys. In the fabrication of aluminum-based composite materials, it is often necessary to agitate the base alloy and reinforcement.
The application number is as follows: CN202122740224.4, application name: a stirring device for enhancing the performance of an aluminum-based composite material comprises a crucible, a feeding device, a stirring device, a heating device and an ultrasonic device. Wherein, crucible upper portion is provided with the apron, the crucible lateral part is provided with the evacuation valve and the sediment mouth that are connected with evacuating equipment.
Disclosure of Invention
The utility model aims to solve the problems in the prior art, and provides manufacturing equipment for enhancing the performance of an aluminum-based composite material, which can fully stir matrix aluminum liquid and enhanced particles through the combined action of a first stirring assembly and a second stirring assembly, so that the matrix aluminum liquid and the enhanced particles are quickly and uniformly mixed, the mixing quality is ensured, floating and precipitated residues formed in the preparation process can be filtered on a filter plate, the product quality is not influenced by the discharge of the residues together with materials, and the residues are convenient to clean.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the utility model provides a preparation equipment for reinforcing aluminium base combined material performance, includes crucible, heat preservation, apron and discharging pipe, install first interpolation hopper and second interpolation hopper through the apron on, the equal fixedly connected with in both ends inside wall has seted up the guide plate in front and back of crucible a plurality of water conservancy diversion holes, the upper end of apron runs through and rotates and be connected with the first stirring subassembly that is located between two guide plates and both sides, first stirring subassembly level rotates, two all runs through on the guide plate and rotates and be connected with two vertical pivoted second stirring subassemblies, be connected through drive assembly between first stirring subassembly and the two second stirring subassemblies, the filter of filter screen is installed to the interior bottom fixedly connected with of crucible, be equipped with the clearance subassembly that clears up the filter in the crucible.
Preferably, the first stirring assembly comprises a first rotating rod which is connected to the cover plate in a penetrating and rotating mode and driven by the driving motor, the first rotating rod is located between the two guide plates, the side wall of the first rotating rod is fixedly connected with a plurality of first stirring blades, two second rotating rods which are located on two sides of the two guide plates respectively are connected to the cover plate in a penetrating and rotating mode, the side wall of the second rotating rod is fixedly connected with a plurality of second stirring blades, and the two second rotating rods are connected with the first rotating rod through driving belts.
Preferably, the second stirring assembly comprises a third rotating rod which is connected to the guide plate in a penetrating and rotating mode, and a plurality of third stirring blades positioned on two sides of the guide plate are fixedly connected to the side wall of the third rotating rod.
Preferably, the transmission assembly comprises a first bevel gear fixedly connected to the end part of the third rotating rod, a second bevel gear coaxially rotating with the first bevel gear is sleeved on the side wall of the first rotating rod, and the second bevel gear is meshed with the first bevel gear.
Preferably, the cleaning assembly comprises a cleaning brush which is horizontally and slidably connected in the crucible and props against the upper end of the filter plate, a threaded rod which extends to the outer side of the heat insulation layer is rotationally connected to the inner side wall of one end of the crucible, the threaded rod is driven by a servo motor, the threaded rod penetrates through the cleaning brush and is in threaded connection with the cleaning brush, discharge holes opposite to the filter plate are formed in the heat insulation layer and the side walls of the two ends of the crucible in a penetrating mode, and sealing doors opposite to the discharge holes are installed.
Preferably, the inner bottom of the crucible is arranged towards the discharging pipe, and the discharging hole is obliquely arranged towards the outer side of the heat insulation layer.
Compared with the prior art, the utility model has the beneficial effects that:
1. in this a preparation equipment for reinforcing aluminium base combined material performance, first stirring subassembly rotates in the horizontal direction, and second stirring subassembly rotates in the vertical direction, and the combined action can fully stir base member aluminium liquid and reinforcing particle, makes its quick misce bene to guarantee mixing quality.
2. This a preparation equipment for reinforcing aluminium base combined material performance is in, and after the mixed work is accomplished, opens the discharging pipe and discharges the material that prepares, floats and the residue of precipitation all filters on the filter, can not discharge together with the material and influence product quality, and servo motor drives threaded rod rotation and can make the reciprocal horizontal migration of cleaning brush, promotes two discharge gates to both sides with the residue on the filter, opens the sealing door and can clear up the residue.
Drawings
FIG. 1 is a schematic diagram of a fabrication apparatus for enhancing the performance of an aluminum-based composite material according to the present utility model;
FIG. 2 is an enlarged view of the structure of FIG. 1 at A;
FIG. 3 is a schematic top view of a crucible and baffle connection.
In the figure: 1. a crucible; 2. a heat preservation layer; 3. a cover plate; 4. a first charging hopper; 5. a second charging hopper; 6. a driving motor; 7. a first rotating lever; 8. a first stirring blade; 9. a second rotating lever; 10. a second stirring blade; 11. a transmission belt; 12. a third rotating lever; 13. a third stirring blade; 14. a first bevel gear; 15. a second bevel gear; 16. a filter plate; 17. cleaning brushes; 18. a servo motor; 19. a threaded rod; 20. a discharge port; 21. a discharge pipe; 22. and a deflector.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Referring to fig. 1-3, a manufacturing equipment for reinforcing aluminium base combined material performance, including crucible 1, heat preservation 2, apron 3 and discharging pipe 21, apron 3 is convenient for open it on heat preservation 2 through engaging lug and bolted connection, and the interior bottom of crucible 1 sets up to discharging pipe 21, runs through on the apron 3 and installs first interpolation hopper 4 and second interpolation hopper 5, wherein, still is equipped with heating device, ultrasonic device, evacuation equipment (not shown in the figure) on the apron 3, and first interpolation hopper 4, second interpolation hopper 5, heating device, ultrasonic device, evacuation equipment structure and theory of operation are all with the application number: CN202122740224.4, application name: the structure and the working principle of a first charging hopper, a second charging hopper, a heating device, an ultrasonic device and a vacuumizing device in the application document of stirring equipment for enhancing the performance of aluminum-based composite materials are the same, the structure and the working principle are the same in the prior art, and are not repeated here, guide plates 22 provided with a plurality of guide holes are fixedly connected to the inner side walls at the front end and the rear end of a crucible 1, the two guide plates 22 are arranged in a staggered manner and have gaps with the inner side walls at the opposite end of the crucible 1, so that materials can flow through the guide holes on the guide plates 22 and the gaps between the guide plates 22 and the inner side walls of the crucible 1;
the upper end of the cover plate 3 is connected with first stirring assemblies which are positioned between two guide plates 22 and are positioned on two sides in a penetrating and rotating manner, the first stirring assemblies horizontally rotate, the first stirring assemblies comprise first rotating rods 7 which are connected to the cover plate 3 in a penetrating and rotating manner and driven by a driving motor 6, the first rotating rods 7 are positioned between the two guide plates 22, the side walls of the first rotating rods 7 are fixedly connected with a plurality of first stirring blades 8, two second rotating rods 9 which are respectively positioned on two sides of the two guide plates 22 are connected to the cover plate 3 in a penetrating and rotating manner, the side walls of the second rotating rods 9 are fixedly connected with a plurality of second stirring blades 10, the two second rotating rods 9 are connected with the first rotating rods 7 through driving belts 11, and under the connecting action of the driving belts 11, the two second rotating rods 9 can synchronously rotate with the first rotating rods 7, so that the plurality of first stirring blades 8 and the second stirring blades 10 can rotate in the horizontal direction;
the two guide plates 22 are respectively connected with two vertically rotating second stirring assemblies in a penetrating and rotating manner, each second stirring assembly comprises a third rotating rod 12 which is connected to the guide plate 22 in a penetrating and rotating manner, the side walls of the third rotating rods 12 are fixedly connected with a plurality of third stirring blades 13 positioned on two sides of the guide plates 22, the third rotating rods 12 are horizontally arranged and can drive the plurality of third stirring blades 13 to rotate in the vertical direction;
the first stirring assemblies are connected with the two second stirring assemblies through a transmission assembly, the transmission assembly comprises a first bevel gear 14 fixedly connected to the end part of a third rotating rod 12, a second bevel gear 15 coaxially rotating with the first rotating rod 7 is sleeved on the side wall of the first rotating rod 7, and the second bevel gear 15 is meshed with the first bevel gear 14, so that the third rotating rod 12 and the first rotating rod 7 can synchronously rotate;
the filter 16 of filter screen is installed to the interior bottom fixedly connected with of crucible 1, be equipped with the clearance subassembly of clearing up filter 16 in the crucible 1, clearance subassembly includes horizontal sliding connection in crucible 1 and with the clearance brush 17 of the upper end looks offseting of filter 16, horizontal spout has been seted up to the interior back lateral wall of crucible 1, sliding connection has the connection slider with clearance brush 17 fixed connection in the horizontal spout, make clearance brush 17 only can horizontal slip, the one end inside wall rotation of crucible 1 is connected with the threaded rod 19 that extends to the heat preservation 2 outside, threaded rod 19 is driven by servo motor 18, threaded rod 19 runs through clearance brush 17 and with its threaded connection, heat preservation 2 and the both ends lateral wall of crucible 1 all run through and have seted up the discharge gate 20 that is relative with filter 16, the outside setting of discharge gate 20 slope to heat preservation 2, and the interior bottom height of discharge gate 20 is higher than filter 16 upper surface height, and install the sealing door relative with discharge gate 20.
The utility model can explain its functional principle by the following modes of operation:
when the manufacturing equipment for enhancing the performance of the aluminum-based composite material works, matrix aluminum particles are placed into the first charging hopper 4 and are fed into the crucible 1 for heating and melting, after the matrix aluminum particles are completely melted, the driving motor 6 is started, the ultrasonic device is started, meanwhile, the vacuumizing equipment is started, reinforcing particles are added into the second charging hopper 5, the reinforcing particles are sprayed into melted matrix aluminum liquid, and ultrasonic treatment is carried out at the same time;
in the process, under the connection action of the driving motor 6 and the driving belt 11, the first rotating rod 7 drives the plurality of first stirring blades 8 to rotate, the second rotating rod 9 drives the plurality of second stirring blades 10 to rotate in the horizontal direction, the matrix aluminum liquid and the reinforced particles are stirred and mixed, the solution is blocked by the guide plate 22 and scattered, larger vortex generated in high-speed rotation is avoided or reduced, the mixing work is facilitated, under the meshing action of the first bevel gear 14 and the second bevel gear 15, the third rotating rod 12 drives the third stirring blades 13 to rotate in the vertical direction, and the combined action fully stirs the matrix aluminum liquid and the reinforced particles, so that the matrix aluminum liquid and the reinforced particles are mixed uniformly and the mixing quality is ensured;
after the mixing work is finished, the discharging pipe 21 is opened to discharge the prepared materials, floating and precipitated residues formed in the preparation process are filtered on the filter plate 16, the residues cannot be discharged together with the materials to affect the product quality, the servo motor 18 is started to drive the threaded rod 19 to rotate, the cleaning brush 17 can be made to reciprocate horizontally under the meshing effect of the threaded rod, the residues on the filter plate 16 are pushed to the two discharging holes 20 on the two sides, and the sealing door is opened to clean the residues.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (6)
1. The utility model provides a preparation equipment for reinforcing aluminium base combined material performance, includes crucible (1), heat preservation (2), apron (3) and discharging pipe (21), its characterized in that, run through on apron (3) and install first interpolation hopper (4) and second interpolation hopper (5), equal fixedly connected with in both ends inside wall has seted up guide plate (22) in front and back of crucible (1) a plurality of water conservancy diversion holes, the upper end of apron (3) runs through the first stirring subassembly that rotates to be connected with and be located between two guide plates (22) and both sides, first stirring subassembly level rotates, two all runs through the second stirring subassembly that rotates to be connected with two vertical rotations on guide plate (22), be connected through drive assembly between first stirring subassembly and the two second stirring subassemblies, interior bottom fixedly connected with of crucible (1) installs filter screen (16), be equipped with the clearance subassembly to filter (16) in crucible (1).
2. The manufacturing equipment for enhancing performance of aluminum-based composite materials according to claim 1, wherein the first stirring assembly comprises a first rotating rod (7) which is connected to the cover plate (3) in a penetrating and rotating manner and driven by the driving motor (6), the first rotating rod (7) is located between two guide plates (22), a plurality of first stirring blades (8) are fixedly connected to the side wall of the first rotating rod (7), two second rotating rods (9) which are respectively located on two sides of the two guide plates (22) are connected to the cover plate (3) in a penetrating and rotating manner, a plurality of second stirring blades (10) are fixedly connected to the side wall of the second rotating rod (9), and the two second rotating rods (9) are connected with the first rotating rod (7) through a driving belt (11).
3. The manufacturing equipment for enhancing the performance of the aluminum-based composite material according to claim 2, wherein the second stirring assembly comprises a third rotating rod (12) which is connected to the guide plate (22) in a penetrating and rotating manner, and a plurality of third stirring blades (13) which are positioned on two sides of the guide plate (22) are fixedly connected to the side wall of the third rotating rod (12).
4. A manufacturing apparatus for reinforcing properties of an aluminium-based composite material according to claim 3, characterized in that the transmission assembly comprises a first bevel gear (14) fixedly connected to the end of a third rotating rod (12), the side wall of the first rotating rod (7) being provided with a second bevel gear (15) coaxially rotating therewith, the second bevel gear (15) being in engagement with the first bevel gear (14).
5. The manufacturing equipment for enhancing the performance of the aluminum-based composite material according to claim 1, wherein the cleaning assembly comprises a cleaning brush (17) which is horizontally and slidably connected in a crucible (1) and abuts against the upper end of a filter plate (16), a threaded rod (19) extending to the outer side of an insulating layer (2) is rotatably connected to the inner side wall at one end of the crucible (1), the threaded rod (19) is driven by a servo motor (18), the threaded rod (19) penetrates through the cleaning brush (17) and is in threaded connection with the same, discharge holes (20) opposite to the filter plate (16) are formed in the side walls at two ends of the insulating layer (2) and the crucible (1), and sealing doors opposite to the discharge holes (20) are arranged in a penetrating mode.
6. The manufacturing equipment for enhancing the performance of the aluminum-based composite material according to claim 5, wherein the inner bottom of the crucible (1) is arranged towards the discharging pipe (21), and the discharging hole (20) is arranged obliquely towards the outer side of the heat insulation layer (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321469499.1U CN220176584U (en) | 2023-06-09 | 2023-06-09 | Manufacturing equipment for enhancing performance of aluminum-based composite material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321469499.1U CN220176584U (en) | 2023-06-09 | 2023-06-09 | Manufacturing equipment for enhancing performance of aluminum-based composite material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220176584U true CN220176584U (en) | 2023-12-15 |
Family
ID=89115307
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321469499.1U Active CN220176584U (en) | 2023-06-09 | 2023-06-09 | Manufacturing equipment for enhancing performance of aluminum-based composite material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220176584U (en) |
-
2023
- 2023-06-09 CN CN202321469499.1U patent/CN220176584U/en active Active
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