CN206661019U - Efficient coal-pressing ball material-stirring device - Google Patents
Efficient coal-pressing ball material-stirring device Download PDFInfo
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- CN206661019U CN206661019U CN201720233717.XU CN201720233717U CN206661019U CN 206661019 U CN206661019 U CN 206661019U CN 201720233717 U CN201720233717 U CN 201720233717U CN 206661019 U CN206661019 U CN 206661019U
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- 238000003756 stirring Methods 0.000 title claims abstract description 136
- 239000000463 material Substances 0.000 claims abstract description 42
- 238000007599 discharging Methods 0.000 claims 1
- 239000008188 pellet Substances 0.000 abstract description 11
- 238000007790 scraping Methods 0.000 abstract description 9
- 238000005054 agglomeration Methods 0.000 abstract description 3
- 230000002776 aggregation Effects 0.000 abstract description 3
- 239000006185 dispersion Substances 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 10
- 239000000203 mixture Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
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Abstract
本实用新型公开一种高效冷压球团物料搅拌装置,包括搅拌釜和设置在该搅拌釜内的主搅拌轴,围绕所述主搅拌轴设有至少一个物料搅刮件,所述物料搅刮件和所述主搅拌轴上部连接有同一个水平安装盘,所述主搅拌轴的下端穿出所述搅拌釜的底部并连接有动力装置。与现有技术相比,本实用新型提供的高效冷压球团物料搅拌装置,克服了混料机工作效率低的问题,具有分散性能强、搅拌迅速的优点,更加充分使物料搅拌均匀,避免出现搅拌釜底部结块,降低搅拌阻力,有效延长混料机的使用寿命,降低设备故障率,使混料机的运转更加稳定。
The utility model discloses a high-efficiency cold-pressed pellet material stirring device, which comprises a stirring tank and a main stirring shaft arranged in the stirring tank, at least one material stirring and scraping member is arranged around the main stirring shaft, and the material stirring and scraping The part and the upper part of the main stirring shaft are connected with the same horizontal installation plate, and the lower end of the main stirring shaft passes through the bottom of the stirring tank and is connected with a power device. Compared with the prior art, the high-efficiency cold-pressed pellet material stirring device provided by the utility model overcomes the problem of low working efficiency of the mixer, has the advantages of strong dispersion performance and rapid stirring, and can more fully stir the material evenly, avoiding The agglomeration at the bottom of the stirring tank reduces the stirring resistance, effectively prolongs the service life of the mixer, reduces the failure rate of equipment, and makes the operation of the mixer more stable.
Description
技术领域technical field
本实用新型涉及冷压球团加工技术领域,特别涉及一种高效冷压球团物料搅拌装置。The utility model relates to the technical field of cold-pressed pellet processing, in particular to a high-efficiency cold-pressed pellet material stirring device.
背景技术Background technique
在冷压球团生产中,混料机是一个很重要的装置,混料机上的搅拌装置作为搅拌基础料的工具,它的工作的好坏直接决定了冷压球团的质量。混料机在生产运行过程中,需要利用深入其内部的搅拌器来不停地对反应物进行搅拌混匀。现有的一些混料机结构主要包括搅拌釜体和连接于电机并深入到釜体内部的搅拌装置,该搅拌装置由深入搅拌釜体内部的搅拌轴以及连接在搅拌轴上的搅拌桨组成,搅拌轴靠近所述釜体底部的一端为自由端。In the production of cold-pressed pellets, the mixer is a very important device. The stirring device on the mixer is used as a tool for mixing the base material. The quality of its work directly determines the quality of the cold-pressed pellets. During the production and operation of the mixer, it is necessary to use the agitator deep inside to continuously stir and mix the reactants. Some existing mixer structures mainly include a stirring tank body and a stirring device connected to a motor and penetrated into the tank body. The end of the stirring shaft close to the bottom of the still body is a free end.
现有技术的缺陷:现有混料机为行星式搅拌刮板,设备故障率高,搅拌刮板在长期搅拌过程中,容易受到搅拌物的碰撞,导致用寿命短,一般一周左右就需要更换;并且搅拌釜的经常会由于混合料分散不均匀,直接影响下个工序的压制成型的冷压球团品质。Defects of the existing technology: the existing mixer is a planetary mixing scraper, and the equipment failure rate is high. During the long-term mixing process, the mixing scraper is vulnerable to the collision of the agitator, resulting in a short service life. Generally, it needs to be replaced in about a week. ; and the stirring tank often directly affects the quality of the cold-pressed pellets in the next process due to the uneven dispersion of the mixture.
实用新型内容Utility model content
为解决以上技术问题,本实用新型提供一种高效冷压球团物料搅拌装置,以解决现有混料机搅拌物料搅拌不均匀,易结块,和搅拌釜长期工作过程中设备故障率高、使用寿命短和稳定性差的问题。In order to solve the above technical problems, the utility model provides a high-efficiency cold-pressed pellet material mixing device to solve the problem of uneven mixing of the mixing material in the existing mixer, easy agglomeration, and high failure rate of the equipment during the long-term working process of the mixing tank. The problem of short service life and poor stability.
本实用新型采用的技术方案如下:一种高效冷压球团物料搅拌装置,包括搅拌釜和设置在该搅拌釜内的主搅拌轴,关键在于:围绕所述主搅拌轴设有至少一个物料搅刮件,所述物料搅刮件和所述主搅拌轴上部连接有同一个水平安装盘,所述主搅拌轴的下端穿出所述搅拌釜的底部并连接有动力装置。The technical scheme adopted by the utility model is as follows: a high-efficiency cold-pressed pellet material stirring device, including a stirring kettle and a main stirring shaft arranged in the stirring kettle, the key lies in: at least one material stirring shaft is arranged around the main stirring shaft The scraper, the material scraper and the upper part of the main stirring shaft are connected with the same horizontal installation plate, and the lower end of the main stirring shaft passes through the bottom of the stirring tank and is connected with a power device.
以上方案的有益效果是:搅拌釜中的主搅拌轴通过动力装置驱动,进而主搅拌轴带动物料搅刮件转动,不仅使搅拌釜中的混合料随着物料搅刮件在釜中混合,还能防止混合料在釜底沉积结块,降低了搅拌阻力,同时增加了对物料的挤压力,加速了整个搅拌釜内物料混合均匀,加强了搅拌效果,提高搅拌效率具有工作效率高、搅拌迅速的优点。The beneficial effect of the above scheme is: the main stirring shaft in the stirring tank is driven by the power device, and then the main stirring shaft drives the material stirring and scraping parts to rotate, not only makes the mixture in the stirring tank mix in the kettle with the material stirring and scraping parts, but also It can prevent the mixture from depositing and agglomerating at the bottom of the kettle, reduce the stirring resistance, increase the extrusion force on the material at the same time, accelerate the uniform mixing of the materials in the whole stirring tank, strengthen the stirring effect, and improve the stirring efficiency. Promptness.
优选的,所述物料搅刮件包括刮刀刀头和刀柄,所述刀柄的上端穿出所述水平安装盘,所述刀柄的上部和所述主搅拌轴的上端分别与所述水平安装盘固定连接,并且所述刀柄与水平面的夹角为45°,所述刮刀刀头为“L”型,所述刮刀刀头的刀口处与所述搅拌釜的底部接触。Preferably, the material scraper includes a scraper head and a knife handle, the upper end of the knife handle passes through the horizontal mounting plate, and the upper part of the knife handle and the upper end of the main stirring shaft are respectively connected to the horizontal The mounting plate is fixedly connected, and the included angle between the knife handle and the horizontal plane is 45°, the scraper head is "L" shaped, and the knife edge of the scraper head is in contact with the bottom of the stirring tank.
该方案的效果是刮刀刀头在搅拌过程中,能将沉积在搅拌釜底的物料铲起,既可以防止混合料在釜底沉积结块,又可以降低搅拌过程中混合料对刀柄的搅拌阻力,提高使用寿命。The effect of this scheme is that the scraper head can scoop up the material deposited at the bottom of the stirring tank during the stirring process, which can not only prevent the mixture from depositing and agglomerating at the bottom of the kettle, but also reduce the stirring of the mixture on the knife handle during the stirring process Resistance, improve service life.
优选的,所述物料搅刮件和所述主搅拌轴之间固定安装有副搅拌轴,所述副搅拌轴上设有螺旋搅拌叶片,所述副搅拌轴的上部通过轴承安装在所述水平安装盘上,所述副搅拌轴的上端穿出所述水平安装盘连接有副搅拌电机。Preferably, an auxiliary stirring shaft is fixedly installed between the material scraping member and the main stirring shaft, and a spiral stirring blade is arranged on the auxiliary stirring shaft, and the upper part of the auxiliary stirring shaft is installed on the horizontal shaft through a bearing. On the mounting plate, the upper end of the auxiliary stirring shaft passes through the horizontal mounting plate and is connected with an auxiliary stirring motor.
该方案的效果是副搅拌轴能进一步提高搅拌效率,增强搅拌效果,副搅拌轴通过轴承安装在安装盘上,避免了副搅拌轴在运转过程中出现摆动等情况,提高了增加了搅拌轴在转动过程中的稳定性。The effect of this scheme is that the auxiliary stirring shaft can further improve the stirring efficiency and enhance the stirring effect. The auxiliary stirring shaft is installed on the mounting plate through bearings, which avoids the vibration of the auxiliary stirring shaft during operation, and improves the stability of the stirring shaft. Stability during rotation.
优选的,所述搅拌釜的底部固定安装有一圈限位导轨,所述副搅拌轴的下端伸入该限位导轨中。Preferably, a limit guide rail is fixedly installed on the bottom of the stirring tank, and the lower end of the auxiliary stirring shaft extends into the limit guide rail.
该方案的效果是能将副搅拌轴的下端固定在限位导轨内,通过副搅拌轴与限位导轨的配合能够实现对副搅拌轴限位,进一步增强了搅拌釜的稳定性,能够有效延长使用寿命。The effect of this scheme is that the lower end of the auxiliary stirring shaft can be fixed in the limit guide rail, and the auxiliary stirring shaft can be limited by the cooperation of the auxiliary stirring shaft and the limit guide rail, which further enhances the stability of the stirring tank and can effectively extend the service life.
优选的,所述动力装置包括主搅拌电机,该主搅拌电机的输出轴连接有蜗轮蜗杆组件,该蜗轮蜗杆组件的蜗杆与所述主搅拌电机的输出端轴向连接,该蜗轮蜗杆组件的蜗轮安装在所述主搅拌轴的伸出端上,所述蜗轮蜗杆啮合。Preferably, the power device includes a main stirring motor, the output shaft of the main stirring motor is connected with a worm gear assembly, the worm of the worm gear assembly is axially connected with the output end of the main stirring motor, and the worm gear of the worm gear assembly Installed on the protruding end of the main stirring shaft, the worm gear meshes.
该方案的效果是可以降低主搅拌轴的转动速度,提高输出扭矩。The effect of this scheme is that the rotation speed of the main stirring shaft can be reduced and the output torque can be increased.
优选的,所述物料搅刮件为两个,分别设置在主搅拌轴的两侧。Preferably, there are two material stirring and scraping members, which are respectively arranged on both sides of the main stirring shaft.
该方案的效果是能加强物料搅拌效果,提高搅拌效率。The effect of this scheme is to strengthen the material stirring effect and improve the stirring efficiency.
优选的,所述搅拌釜的侧壁上开设有进料口,所述搅拌釜的底部开设有出料口。Preferably, a feed port is opened on the side wall of the stirred tank, and a discharge port is opened at the bottom of the stirred tank.
优选的,所述刮刀刀头和刀柄一体成型,并且为刚性材料。Preferably, the scraper head and the knife handle are integrally formed and made of rigid material.
该方案的效果是提高使用寿命和使用稳定性。The effect of this solution is to improve the service life and use stability.
有益效果:与现有技术相比,本实用新型提供的高效冷压球团物料搅拌装置,克服了混料机工作效率低的问题,具有分散性能强、搅拌迅速的优点,更加充分使物料搅拌均匀,避免出现搅拌釜底部结块,降低搅拌阻力,有效延长混料机的使用寿命,降低设备故障率,使混料机的运转更加稳定。Beneficial effects: Compared with the prior art, the high-efficiency cold-pressed pellet material stirring device provided by the utility model overcomes the problem of low working efficiency of the mixer, has the advantages of strong dispersion performance and rapid stirring, and more fully stirs the material Uniformity, avoiding agglomeration at the bottom of the stirring tank, reducing stirring resistance, effectively prolonging the service life of the mixer, reducing the failure rate of equipment, and making the operation of the mixer more stable.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1的左视图;Fig. 2 is the left view of Fig. 1;
图3为图1的俯视图。FIG. 3 is a top view of FIG. 1 .
具体实施方式detailed description
为使本领域技术人员更好的理解本实用新型的技术方案,下面结合附图和具体实施方式对本实用新型作详细说明。In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1-3所示,一种高效冷压球团物料搅拌装置,包括搅拌釜1和设置在该搅拌釜1内的主搅拌轴2,围绕所述主搅拌轴2设有两个物料搅刮件4,分别设置在主搅拌轴2的两侧,所述物料搅刮件4和所述主搅拌轴2上部连接有同一个水平安装盘3,所述物料搅刮件4和所述主搅拌轴2之间固定安装有副搅拌轴5,所述主搅拌轴2的下端穿出所述搅拌釜1的底部并连接有动力装置,所述动力装置包括主搅拌电机10,该主搅拌电机10的输出轴连接有蜗轮蜗杆组件11,该蜗轮蜗杆组件11的蜗杆与所述主搅拌电机的输出端轴向连接,该蜗轮蜗杆组件11的蜗轮安装在所述主搅拌轴2的伸出端上,所述蜗轮蜗杆啮合;所述搅拌釜1的侧壁上开设有进料口8,所述搅拌釜1的底部开设有出料口9。As shown in Figure 1-3, a high-efficiency cold-pressed pellet material stirring device includes a stirring tank 1 and a main stirring shaft 2 arranged in the stirring tank 1, and two material stirring shafts are arranged around the main stirring shaft 2. Scrapers 4 are respectively arranged on both sides of the main stirring shaft 2, and the material stirring scraping member 4 and the upper part of the main stirring shaft 2 are connected with the same horizontal mounting plate 3, and the material stirring scraping member 4 and the main stirring shaft 2 are connected to each other. A secondary stirring shaft 5 is fixedly installed between the stirring shafts 2, and the lower end of the main stirring shaft 2 passes through the bottom of the stirring tank 1 and is connected with a power unit, and the power unit includes a main stirring motor 10, the main stirring motor The output shaft of 10 is connected with a worm and gear assembly 11, the worm of the worm and gear assembly 11 is axially connected with the output end of the main stirring motor, and the worm of the worm and gear assembly 11 is installed on the protruding end of the main stirring shaft 2 above, the worm gear meshes; the side wall of the stirred tank 1 is provided with a feed port 8 , and the bottom of the stirred tank 1 is provided with a discharge port 9 .
图1和图2中可以看到,所述物料搅刮件4包括刮刀刀头4b和刀柄4a,所述刀柄4a的上端穿出所述水平安装盘3,所述刀柄4a的上部和所述主搅拌轴2的上端分别与所述水平安装盘3固定连接,并且所述刀柄4a与水平面的夹角为45°,所述刮刀刀头4b为“L”型,并且所述刮刀刀头4b的刀口处与所述搅拌釜1的底部接触,所述刮刀刀头4b和刀柄4a一体成型,并且为刚性材料。As can be seen in Fig. 1 and Fig. 2, the material stirring and scraping member 4 includes a scraper head 4b and a knife handle 4a, the upper end of the knife handle 4a passes through the horizontal mounting plate 3, and the upper part of the knife handle 4a and the upper end of the main stirring shaft 2 are respectively fixedly connected with the horizontal mounting plate 3, and the included angle between the knife handle 4a and the horizontal plane is 45 ° , the scraper head 4b is "L" type, and the The knife edge of the scraper head 4b is in contact with the bottom of the stirring tank 1, and the scraper head 4b and the knife handle 4a are integrally formed and made of rigid material.
图1和图3中还可以看到,所述副搅拌轴5上设有螺旋搅拌叶片,所述副搅拌轴5的上部通过轴承安装在所述水平安装盘3上,所述副搅拌轴5的上端穿出所述水平安装盘3连接有副搅拌电机7,所述搅拌釜1的底部固定安装有一圈限位导轨6,所述副搅拌轴5的下端伸入该限位导轨6中。In Fig. 1 and Fig. 3, it can also be seen that the auxiliary stirring shaft 5 is provided with a helical stirring blade, and the upper part of the auxiliary stirring shaft 5 is installed on the horizontal mounting plate 3 through a bearing, and the auxiliary stirring shaft 5 The upper end passes through the horizontal mounting plate 3 and is connected with an auxiliary stirring motor 7. A circle of limit guide rails 6 is fixedly installed at the bottom of the stirred tank 1, and the lower end of the auxiliary stirring shaft 5 extends into the limit guide rails 6.
工作时,将物料通过进料口8投入搅拌釜1内,启动主搅拌电机10和副搅拌电机7,物料随着物料搅刮件4和副搅拌轴5上的螺旋搅拌叶片的转动,在搅拌釜1内充分混合均匀,刮刀刀头4b在绕主搅拌轴2转动的过程中,将沉积在搅拌釜1内的物料铲动并与上层物料充分混合,从而加强搅拌效果,最后将搅拌好的物料从出料口9方便地倾倒出搅拌釜1。When working, put the material into the stirring tank 1 through the feed port 8, start the main stirring motor 10 and the auxiliary stirring motor 7, and the material will be stirred with the rotation of the spiral stirring blade on the material stirring scraper 4 and the auxiliary stirring shaft 5. The kettle 1 is fully mixed evenly. During the rotation of the scraper head 4b around the main stirring shaft 2, the material deposited in the stirring kettle 1 is shoveled and fully mixed with the upper material to enhance the stirring effect. Finally, the stirred The material is poured out of the stirring tank 1 conveniently from the discharge port 9 .
最后需要说明,上述描述仅为本实用新型的优选实施例,本领域的技术人员在本实用新型的启示下,在不违背本实用新型宗旨及权利要求的前提下,可以做出多种类似的表示,这样的变换均落入本实用新型的保护范围之内。Finally, it needs to be explained that the above description is only a preferred embodiment of the utility model. Under the inspiration of the utility model, those skilled in the art can make a variety of similar implementations without violating the purpose and claims of the utility model. It means that such transformations all fall within the protection scope of the present utility model.
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CN110184640A (en) * | 2018-12-27 | 2019-08-30 | 新阳硅密(上海)半导体技术有限公司 | Agitating device and electroplating device containing it |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110184640A (en) * | 2018-12-27 | 2019-08-30 | 新阳硅密(上海)半导体技术有限公司 | Agitating device and electroplating device containing it |
CN110184640B (en) * | 2018-12-27 | 2024-06-28 | 新阳硅密(上海)半导体技术有限公司 | Stirring device and electroplating equipment containing the same |
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