CN220173271U - Data acquisition device - Google Patents
Data acquisition device Download PDFInfo
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- CN220173271U CN220173271U CN202321937015.1U CN202321937015U CN220173271U CN 220173271 U CN220173271 U CN 220173271U CN 202321937015 U CN202321937015 U CN 202321937015U CN 220173271 U CN220173271 U CN 220173271U
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- 238000001746 injection moulding Methods 0.000 claims abstract description 30
- 238000004891 communication Methods 0.000 claims abstract description 22
- 238000004364 calculation method Methods 0.000 claims abstract description 12
- 238000006073 displacement reaction Methods 0.000 claims abstract description 10
- 230000003993 interaction Effects 0.000 claims description 10
- 238000012545 processing Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000000243 solution Substances 0.000 description 6
- 230000002159 abnormal effect Effects 0.000 description 4
- 238000013480 data collection Methods 0.000 description 3
- 238000003745 diagnosis Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 238000007405 data analysis Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
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- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model relates to the technical field of data acquisition and discloses a data acquisition device which comprises an injection molding machine, wherein the injection molding machine is connected with the acquisition device, the acquisition device is connected with a server, a temperature sensor is arranged inside the injection molding machine, a displacement sensor is arranged inside the injection molding machine, a pressure sensor is arranged inside the injection molding machine, an acquisition module is arranged inside the acquisition device, the acquisition module is electrically connected with a cache module, the acquisition module is electrically connected with a calculation module, the cache module is electrically connected with a network communication module, and the calculation module is electrically connected with the network communication module. According to the utility model, the problem of untimely feedback is solved, the worker only needs to pay attention to the feedback condition of the site, the network problem is not needed to be paid attention to excessively, the labor intensity of the worker is lightened, the failure processing efficiency of the worker is improved, the product quality is ensured, the machine is protected, and the production cost is reduced.
Description
Technical Field
The utility model relates to the technical field of data acquisition, in particular to a data acquisition device.
Background
A data collector is a device or software tool for collecting and recording various types of data that is capable of collecting, converting and storing data from different sources for further analysis and application. Data collectors are typically used in conjunction with sensors, instruments, devices, or computer systems, etc. for collecting data in real-time or off-line.
The existing collector generally has only a data collection function, uploads the data to a local or remote server after completing data collection, the server performs data analysis, then feeds back a processing result to a production site, the processing process has high requirements on the network environment of the production site, feedback is possibly not timely, and meanwhile, the technical requirements on workers are high, so that the workers are required to consider both machine problems and network problems.
Disclosure of Invention
In order to make up for the defects, the utility model provides a data acquisition device, which aims to improve the problems that workers consider both machine problems and network problems.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: the data collector comprises an injection molding machine, wherein the injection molding machine is connected with a collector, and the collector is connected with a server.
As a further description of the above technical solution:
the temperature sensor is arranged inside the injection molding machine, the displacement sensor is arranged inside the injection molding machine, and the pressure sensor is arranged inside the injection molding machine.
As a further description of the above technical solution:
the acquisition device is characterized in that an acquisition module is arranged inside the acquisition device, the acquisition module is electrically connected with a cache module, and the acquisition module is electrically connected with a calculation module.
As a further description of the above technical solution:
the cache module is electrically connected with a network communication module.
As a further description of the above technical solution:
the computing module is electrically connected with the network communication module.
As a further description of the above technical solution:
the computing module is electrically connected with a man-machine interaction module.
As a further description of the above technical solution:
the network communication module is electrically connected with the server.
The utility model has the following beneficial effects:
based on an edge calculation mode, the related fault diagnosis algorithm of the embedded injection molding machine immediately performs data analysis processing in the collector after data acquisition is completed, and the processing result is fed back to the production site in real time and is uploaded to a local or remote server at the same time, so that the problem of untimely feedback is solved, workers only need to concentrate on the feedback condition of the site, and do not need to pay attention to network problems excessively, the labor intensity of the workers is reduced, the fault processing efficiency of the workers is improved, the product quality is ensured, and the machine is protected, thereby reducing the production cost.
Drawings
FIG. 1 is a block diagram of a data collector according to the present utility model;
FIG. 2 is a block diagram of an injection molding machine with a data collector according to the present utility model;
fig. 3 is a block diagram of a data collector according to the present utility model.
Legend description:
1. a temperature sensor; 2. a displacement sensor; 3. a pressure sensor; 4. an acquisition module; 5. a cache module; 6. a computing module; 7. a network communication module; 8. a man-machine interaction module; 9. a server; 10. an injection molding machine; 11. a collector.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, one embodiment provided by the present utility model is: the data collector comprises an injection molding machine 10, wherein the injection molding machine 10 is connected with a collector 11, and the collector 11 is connected with a server 9.
The injection molding machine 10 is an important component in a data collector, and is capable of collecting and recording various key parameters and quality data in an injection molding process, the collector 11 plays an important role in connecting a data source, acquiring and processing data, and storing and transmitting the data to a target system in the data collection process, and the server 9 plays an important role in data storage, processing, analysis, transmission and management in the data collector. The method provides powerful computing power and storage resources, promotes efficient utilization and value extraction of data, and supports stable operation and remote management of a data acquisition system.
The temperature sensor 1 is arranged in the injection molding machine 10, the displacement sensor 2 is arranged in the injection molding machine 10, and the pressure sensor 3 is arranged in the injection molding machine 10.
The temperature sensor 1 plays a role in monitoring and recording temperature changes in the injection molding process, the displacement sensor 2 plays a role in detecting real-time displacement data, and the pressure sensor 3 plays an effect in providing real-time pressure data.
The inside collection system 11 is provided with collection module 4, and collection module 4 electric connection has buffer module 5, and collection module 4 electric connection has calculation module 6.
The acquisition module 4 collects data transmitted by the temperature sensor 1, the displacement sensor 2 and the pressure sensor 3, and transmits the data to the calculation module 6 and the buffer module 5.
The cache module 5 is electrically connected with a network communication module 7.
The buffer module 5 transmits the accepted data to the network communication module 7.
The computing module 6 is electrically connected with the network communication module 7.
The computing module 6 will transmit the accepted data to the network communication module 7.
The computing module 6 is electrically connected with a man-machine interaction module 8.
The computing module 6 will transmit the accepted data to the man-machine interaction module 8.
The network communication module 7 is electrically connected with the server 9.
The network communication module 7 will transmit the accepted data to the server 9 in real time.
The data collector comprises a collection module 4, a cache module 5, a calculation module 6, a network communication module 7 and a man-machine interaction module 8, wherein the relation among the five parts is as follows: the acquisition module 4 is respectively connected with an interface of the temperature sensor 1, an interface of the displacement sensor 2 and an interface of the pressure sensor 3 of the injection molding machine, and acquires data of each sensor in real time in the production process; the sensor data acquired in real time are respectively transferred to the buffer memory module 5 and the calculation module 6, the buffer memory module 5 is used for temporarily storing the real-time data, a certain amount of buffered data is uploaded to the server 9 through the network communication module 7, frequent communication with the server 9 is avoided, and network pressure is reduced; the calculation module 6 is used for diagnosing whether the injection molding machine has temperature abnormal faults, glue leakage faults, pressure abnormal faults and the like by analyzing real-time sensor data, uploading the diagnosis result to the server 9 in real time through the network communication module 7, and prompting the machine state in the man-machine interaction module 8; the worker obtains the suggestion through man-machine interaction module 8, if the machine has the trouble condition, the workman responds in time and handles the trouble, improves the processing efficiency of machine trouble, reduces product quality problem and the cost waste that causes because of the trouble.
Working principle: the acquisition module 4 is respectively connected with an interface of the temperature sensor 1, an interface of the displacement sensor 2 and an interface of the pressure sensor 3 of the injection molding machine 10, and acquires data of each sensor in real time in the production process; the sensor data acquired in real time are respectively transferred to the buffer memory module 5 and the calculation module 6, the buffer memory module 5 is used for temporarily storing the real-time data, a certain amount of buffered data is uploaded to the server 9 through the network communication module 7, frequent communication with the server 9 is avoided, and network pressure is reduced; the calculation module 6 is used for diagnosing whether the injection molding machine has temperature abnormal faults, glue leakage faults, pressure abnormal faults and the like by analyzing real-time sensor data, uploading the diagnosis result to the server 9 in real time through the network communication module 7, and prompting the machine state in the man-machine interaction module 8; the worker obtains the suggestion through man-machine interaction module 8, if the machine has the trouble condition, the workman responds in time and handles the trouble, improves the processing efficiency of machine trouble, reduces product quality problem and the cost waste that causes because of the trouble.
Finally, it should be noted that: the foregoing description of the preferred embodiments of the present utility model is not intended to be limiting, but rather, although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.
Claims (7)
1. A data collector comprising an injection molding machine (10), characterized in that: the injection molding machine (10) is connected with a collector (11), and the collector (11) is connected with a server (9).
2. A data collector as claimed in claim 1, wherein: the temperature sensor (1) is arranged inside the injection molding machine (10), the displacement sensor (2) is arranged inside the injection molding machine (10), and the pressure sensor (3) is arranged inside the injection molding machine (10).
3. A data collector as claimed in claim 1, wherein: the acquisition device is characterized in that an acquisition module (4) is arranged inside the acquisition device (11), the acquisition module (4) is electrically connected with a cache module (5), and the acquisition module (4) is electrically connected with a calculation module (6).
4. A data collector as claimed in claim 3, wherein: the cache module (5) is electrically connected with a network communication module (7).
5. A data collector as claimed in claim 3, wherein: the computing module (6) is electrically connected with the network communication module (7).
6. A data collector as claimed in claim 3, wherein: the computing module (6) is electrically connected with a man-machine interaction module (8).
7. A data collector as claimed in claim 4, wherein: the network communication module (7) is electrically connected with the server (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321937015.1U CN220173271U (en) | 2023-07-22 | 2023-07-22 | Data acquisition device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321937015.1U CN220173271U (en) | 2023-07-22 | 2023-07-22 | Data acquisition device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220173271U true CN220173271U (en) | 2023-12-12 |
Family
ID=89061650
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321937015.1U Active CN220173271U (en) | 2023-07-22 | 2023-07-22 | Data acquisition device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220173271U (en) |
-
2023
- 2023-07-22 CN CN202321937015.1U patent/CN220173271U/en active Active
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