CN220163139U - Demoulding structure of internal thread - Google Patents
Demoulding structure of internal thread Download PDFInfo
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- CN220163139U CN220163139U CN202321609075.0U CN202321609075U CN220163139U CN 220163139 U CN220163139 U CN 220163139U CN 202321609075 U CN202321609075 U CN 202321609075U CN 220163139 U CN220163139 U CN 220163139U
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- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 238000000926 separation method Methods 0.000 claims abstract description 3
- 238000001746 injection moulding Methods 0.000 claims description 35
- 150000001875 compounds Chemical class 0.000 claims description 24
- 239000004033 plastic Substances 0.000 claims description 15
- 230000009471 action Effects 0.000 claims description 8
- 241000446313 Lamella Species 0.000 claims 8
- 238000001816 cooling Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 238000002347 injection Methods 0.000 abstract description 4
- 239000007924 injection Substances 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 3
- 238000005086 pumping Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000002131 composite material Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 2
- 230000002950 deficient Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
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Abstract
Description
技术领域Technical field
本实用新型属于注塑模具技术领域,尤其涉及一种内螺纹的脱模结构。The utility model belongs to the technical field of injection molds, and in particular relates to a demoulding structure for internal threads.
背景技术Background technique
注塑成型工艺是指将热塑性塑料或热固性料利用塑料成型模具制成各种形状的塑料制品,注射成型是通过注塑机和模具来实现的。注塑模具加工中,内螺纹的塑料制品很多,要求的精度尺寸也越来越高。目前,国内对于内螺纹件的注塑模具的内芯大多采用螺纹旋转型芯来成型,脱模时采用油马达带动螺纹旋转型芯旋转,直至螺纹旋转型芯完全脱出,才能完成脱模。这种方式脱模时间长,延长了制品生产周期,降低了生产的效率。如果制品多腔,采用油马达旋转,不仅增加了模具的体积和成本,还会有油马达漏油的风险,影响生产安全性和质量。The injection molding process refers to the use of plastic molds to make thermoplastic or thermosetting materials into plastic products of various shapes. Injection molding is achieved through an injection molding machine and a mold. In injection mold processing, there are many plastic products with internal threads, and the precision dimensions required are getting higher and higher. At present, the inner core of injection molds for internally threaded parts in China is mostly formed by a threaded rotating core. During demolding, an oil motor is used to drive the threaded rotating core to rotate until the threaded rotating core is completely pulled out before the demoulding can be completed. This method takes a long time to demould, prolongs the product production cycle and reduces production efficiency. If the product has multiple cavities, using an oil motor to rotate will not only increase the size and cost of the mold, but also risk oil leakage from the oil motor, affecting production safety and quality.
实用新型内容Utility model content
本实用新型目的在于提供一种内螺纹的脱模结构,以解决上述的技术问题。The purpose of this utility model is to provide a demoulding structure for internal threads to solve the above technical problems.
为实现上述目的,本实用新型的一种内螺纹的脱模结构的具体技术方案如下:In order to achieve the above purpose, the specific technical solution of an internal thread demoulding structure of the present invention is as follows:
一种内螺纹的脱模结构,包括定模组件和动模组件,所述定模组件固定在注塑机机板上,所述动模组件由注塑机带动与定模组件压合,进行制品的注塑成型,注塑成型冷却后由注塑机带动动模组件与定模组件分离实现脱模,所述定模组件内包括内抽机构,所述内抽机构包括内抽中心杆、多个小瓣和多个大瓣,所述小瓣和大瓣外周具有螺纹,所述小瓣和大瓣依次围合在内抽中心杆外周,形成内螺纹制品的螺纹型芯,所述内抽中心杆固定连接在定模组件上,脱模时内抽中心杆随定模组件打开而抽离,所述小瓣和大瓣内侧空间松动从而实现内螺纹制品的内螺纹与螺纹型芯脱离。An internal thread demoulding structure includes a fixed mold assembly and a movable mold assembly. The fixed mold assembly is fixed on the machine plate of an injection molding machine. The movable mold assembly is driven by the injection molding machine and pressed against the fixed mold assembly. After the injection molding is cooled, the injection molding machine drives the movable mold assembly and the fixed mold assembly to separate to achieve demoulding. The fixed mold assembly includes an inner pumping mechanism, and the inner pumping mechanism includes an inner pumping mechanism. A central rod, a plurality of small lobes and a plurality of large lobes. The small lobes and the large lobes have threads on their outer peripheries. The small and large lobes are sequentially enclosed around the inner periphery of the central rod to form a threaded core of an internally threaded product. The inner drawing center rod is fixedly connected to the fixed mold assembly. When the mold is demoulded, the inner drawing center rod is pulled away when the fixed mold assembly is opened, and the inner space of the small and large valves is loosened to realize the internal thread of the internally threaded product. Detached from the threaded core.
进一步的,所述小瓣和大瓣各有三个,按照一个大瓣一个小瓣的次序依次围合在内抽中心杆外周。Furthermore, there are three small lobes and three large lobes each, and they are sequentially enclosed around the periphery of the inner central rod in the order of one large lobe and one small lobe.
进一步的,所述定模组件包括上复板、定模框和上型腔,所述上复板固定连接在注塑机机板上,位置固定不动,所述定模框11固定连接在上复板上,所述定模框内具有上型腔,所述上型腔内形成制品的上半部分形状。Further, the fixed mold assembly includes an upper cover plate, a fixed mold frame and an upper cavity. The upper cover plate is fixedly connected to the injection molding machine plate and is in a fixed position. The fixed mold frame 11 is fixedly connected to the injection molding machine. On the upper cover plate, there is an upper mold cavity in the fixed mold frame, and the upper mold cavity forms the shape of the upper half of the product.
进一步的,所述内抽中心杆通过卡槽块和螺丝固定连接在上复板上,所述小瓣和大瓣通过限位块限位设置在定模框的上型腔内,所述限位块通过螺丝固定在定模框上。Further, the inner-drawing center rod is fixedly connected to the upper composite plate through slot blocks and screws, and the small and large valves are limited and set in the upper mold cavity of the fixed mold frame through limiting blocks. The bit block is fixed on the fixed mold frame through screws.
进一步的,所述上复板和定模框之间通过限位螺丝固定连接,所述限位螺丝上套有弹簧,合模时弹簧被压缩;脱模时在弹簧的弹力作用下,上复板和定模框在弹簧的作用下先分开,所述上复板带动内抽机构的内抽中心杆从小瓣和大瓣中抽离。Further, the upper compound plate and the fixed mold frame are fixedly connected through a limit screw. The limit screw is covered with a spring. When the mold is closed, the spring is compressed; during demoulding, under the elastic force of the spring, the upper compound plate is fixedly connected. The plate and the fixed mold frame are first separated under the action of the spring, and the upper compound plate drives the inner drawing center rod of the inner drawing mechanism to draw away the small and large valves.
进一步的,所述动模组件包括下复板、模脚和动模框,所述下复板固定连接在注塑机上,由注塑机推动整个动模组件运动,所述模脚固定在下复板上,所述动模框固定在模脚上,所述动模框内具有下型腔;所述下型腔内形成制品的下半部分形状。Further, the movable mold assembly includes a lower cover plate, mold feet and a movable mold frame. The lower cover plate is fixedly connected to the injection molding machine. The injection molding machine drives the entire movable mold assembly to move. The mold feet are fixed on the lower mold frame. On the composite board, the movable mold frame is fixed on the mold foot, and the movable mold frame has a lower cavity; the lower cavity forms the shape of the lower half of the product.
进一步的,所述定模框和动模框之间形成制品模型腔室,所述上复板和定模框内具有浇口套,所述浇口套进入上型腔和下型腔之间的流道,流入上型腔和下型腔的制品模型腔室。Further, a product model cavity is formed between the fixed mold frame and the movable mold frame. There is a sprue sleeve in the upper cover plate and the fixed mold frame. The sprue sleeve enters between the upper mold cavity and the lower mold cavity. The flow channel flows into the product model cavity of the upper cavity and lower cavity.
进一步的,所述动模框上固定有多个塑料拉钩,所述定模框具有与塑料拉钩过盈配合的孔位,塑料拉钩与孔位过盈连接。Furthermore, a plurality of plastic retractors are fixed on the movable mold frame, and the fixed mold frame has holes that interfere with the plastic retractors, and the plastic retractors are interference-fitted with the holes.
进一步的,所述下复板、模脚和动模框之间形成容纳顶针组件的空腔,所述顶针组件顶针板、顶针复板、顶针、复位杆和复位弹簧,所述顶针和复位杆底部固定连接在顶针板上,所述顶针复板固定连接在顶针板底部,所述复位杆在空腔内的部分套有复位弹簧,所述复位杆穿过动模框,所述顶针穿过动模框与上型腔和下型腔之间的流道顶接。Further, a cavity is formed between the lower compound plate, the mold foot and the movable mold frame to accommodate the ejector pin assembly. The ejector pin assembly has an ejector plate, an ejector plate, an ejector pin, a reset rod and a reset spring. The ejector pin and the reset rod are The bottom is fixedly connected to the ejector plate, the ejector plate is fixedly connected to the bottom of the ejector plate, the part of the reset rod in the cavity is covered with a reset spring, the reset rod passes through the movable mold frame, and the ejector pin passes through The movable mold frame is connected to the runner between the upper cavity and the lower cavity.
进一步的,所述下复板上具有模具顶出孔,注塑机上的顶出棍通过模具顶出孔顶顶针复板将顶针顶出动模框表面,所述复位弹簧被压缩,注塑机上的顶出棍缩回后,所述复位杆在复位弹簧的作用下带动顶针复板复位,所述顶针完成复位。Further, the lower compound plate has a mold ejection hole, and the ejector pin on the injection molding machine pushes the ejector pin out of the mold frame surface through the mold ejection hole, and the return spring is compressed. After the ejector rod is retracted, the reset rod drives the ejector pin to return to the plate under the action of the reset spring, and the ejector pin completes the reset.
本实用新型的一种内螺纹的脱模结构具有以下优点:本实用新型通过内抽结构,可以保证制品多腔的开发,实现模内切,整个过程全自动化操作,大大降低了脱模的时间,有效的提高了生产效率,降低了制品的不良率。The internal thread demoulding structure of this utility model has the following advantages: this utility model can ensure the development of multiple cavities of the product through the internal extraction structure and realize internal cutting of the mold. The entire process is fully automated, which greatly reduces the demoulding time. , effectively improving production efficiency and reducing the defective rate of products.
附图说明Description of drawings
图1为本实用新型的内螺纹的脱模结构部分截面结构示意图;Figure 1 is a partial cross-sectional structural schematic diagram of the demoulding structure of the internal thread of the present invention;
图2为本实用新型的内螺纹的脱模结构部分截面结构示意图;Figure 2 is a partial cross-sectional structural schematic diagram of the demoulding structure of the internal thread of the present invention;
图3为本实用新型的内抽机构结构示意图;Figure 3 is a schematic structural diagram of the internal pumping mechanism of the present utility model;
图4为本实用新型的内抽机构限位固定结构示意图;Figure 4 is a schematic diagram of the limiting and fixing structure of the inner pumping mechanism of the present invention;
图中标记说明:10、上复板;11、定模框;111、孔位;12、上型腔;13、浇口套;14、限位螺丝;15、弹簧;16、内抽机构;161、内抽中心杆;162、小瓣;163、大瓣;17、卡槽块;18、螺丝;19、限位块;21、下复板;211、顶出孔;22、模脚;23、动模框;24、下型腔;25、塑料拉钩;26、顶针组件;261、顶针板;262、顶针复板;263、顶针;264、复位杆;265、复位弹簧;3、内螺纹制品。Marking instructions in the figure: 10. Upper plate; 11. Fixed mold frame; 111. Hole position; 12. Upper cavity; 13. Gate sleeve; 14. Limiting screw; 15. Spring; 16. Internal pumping mechanism; 161. Internally drawn center rod; 162. Small flap; 163. Large flap; 17. Slot block; 18. Screw; 19. Limiting block; 21. Lower plate; 211. Ejection hole; 22. Mold foot; 23. Moving mold frame; 24. Lower cavity; 25. Plastic retractor; 26. Ejector assembly; 261. Ejector plate; 262. Ejector return plate; 263. Ejector; 264. Reset lever; 265. Reset spring; 3. Inner Threaded products.
具体实施方式Detailed ways
为了更好地了解本实用新型的目的、结构及功能,下面结合附图,对本实用新型一种内螺纹的脱模结构做进一步详细的描述。In order to better understand the purpose, structure and function of the present utility model, the demoulding structure of an internal thread of the present utility model will be described in further detail below with reference to the accompanying drawings.
如图1-2所示,为本实用新型的一种内螺纹的脱模结构主要零件结构示意图,包括定模组件和动模组件,定模组件固定在注塑机机板上,动模组件由注塑机带动与定模组件压合,进行制品的注塑成型,注塑成型冷却后由注塑机带动动模组件与定模组件分离实现脱模。As shown in Figure 1-2, it is a schematic structural diagram of the main parts of an internal thread demoulding structure of the present invention, including a fixed mold component and a movable mold component. The fixed mold component is fixed on the injection molding machine plate, and the movable mold component The mold component is driven by the injection molding machine and pressed together with the fixed mold component to perform injection molding of the product. After the injection molding is cooled, the injection molding machine drives the movable mold component and the fixed mold component to separate and demold.
定模组件,包括上复板10、定模框11和上型腔12,上复板10固定连接在注塑机机板上,位置固定不动,定模框11固定连接在上复板10上,定模框11内具有上型腔12,上型腔12内形成内螺纹制品3的上半部分形状。The fixed mold assembly includes an upper cover plate 10, a fixed mold frame 11 and an upper cavity 12. The upper cover plate 10 is fixedly connected to the injection molding machine plate and has a fixed position. The fixed mold frame 11 is fixedly connected to the upper cover plate 10. There is an upper mold cavity 12 inside the fixed mold frame 11, and the upper mold cavity 12 forms the upper half shape of the internally threaded product 3.
动模组件,包括下复板21、模脚22、动模框23和下型腔24,下复板21固定连接在注塑机上,由注塑机推动整个动模组件运动,模脚22固定在下复板21上,动模框23固定在模脚22上,动模框23内具有下型腔24;下型腔24内形成内螺纹制品3的下半部分形状。The movable mold assembly includes a lower compound plate 21, mold feet 22, a movable mold frame 23 and a lower cavity 24. The lower compound plate 21 is fixedly connected to the injection molding machine, and the injection molding machine drives the movement of the entire movable mold assembly. The mold feet 22 It is fixed on the lower back plate 21, and the movable mold frame 23 is fixed on the mold foot 22. The movable mold frame 23 has a lower cavity 24; the lower cavity 24 forms the shape of the lower half of the internally threaded product 3.
注塑机推动动模组件与定模组件压合,在定模框11和动模框23之间形成制品模型腔室,上复板10和定模框11内具有浇口套13,浇口套13进入上型腔和下型腔之间的流道,流入上型腔和下型腔的制品模型腔室,组成一个内螺纹制品3,内螺纹制品3在制品模型腔室内冷却成型后进行脱模分离。The injection molding machine pushes the movable mold assembly and the fixed mold assembly to be pressed together to form a product model cavity between the fixed mold frame 11 and the movable mold frame 23. There is a gate sleeve 13 in the upper cover plate 10 and the fixed mold frame 11. The mouthpiece 13 enters the flow channel between the upper cavity and the lower cavity and flows into the product model chambers of the upper cavity and the lower cavity to form an internally threaded product 3. The internally threaded product 3 is cooled and formed in the product model cavity. Perform demoulding and separation.
上复板10和定模框11之间通过四颗限位螺丝14固定连接,限位螺丝14上套有弹簧15,合模时,弹簧15被压缩。The upper cover plate 10 and the fixed mold frame 11 are fixedly connected through four limit screws 14. The limit screws 14 are covered with springs 15. When the mold is closed, the springs 15 are compressed.
动模框23上固定有四个塑料拉钩25,定模框11具有与塑料拉钩25过盈配合的孔位111,塑料拉钩25与孔位111过盈连接。Four plastic hooks 25 are fixed on the movable mold frame 23. The fixed mold frame 11 has holes 111 that are interference-fitted with the plastic hooks 25. The plastic hooks 25 are interference-connected with the holes 111.
下复板21、模脚22和动模框23之间形成容纳顶针组件26的空腔,顶针组件26顶针板261、顶针复板262、顶针263、复位杆264和复位弹簧265,顶针263和复位杆264底部固定连接在顶针板261上,顶针复板262固定连接在顶针板261底部, 复位杆264在空腔内的部分套有复位弹簧265,复位杆264穿过动模框23,顶针263穿过动模框23与上型腔和下型腔之间的流道顶接。下复板21上具有限位柱266,限位柱266穿过顶针板261、顶针复板262并与动模框23固定连接,限位柱266用于固定顶针板261和顶针复板262的位置,使之不发生偏移。下复板21上具有模具顶出孔211,注塑机上的顶出棍通过模具顶出孔211顶顶针复板262将顶针263顶出动模框23表面,这时,复位弹簧265被压缩,注塑机上的顶出棍缩回后,复位杆264在复位弹簧265的作用下带动顶针复板262复位,顶针263完成复位。A cavity is formed between the lower return plate 21, the mold foot 22 and the movable mold frame 23 to accommodate the ejector pin assembly 26. The ejector pin assembly 26 has an ejector plate 261, an ejector return plate 262, an ejector pin 263, a return rod 264 and a return spring 265. The ejector pin 263 and The bottom of the reset rod 264 is fixedly connected to the ejector plate 261, the ejector back plate 262 is fixedly connected to the bottom of the ejector plate 261, the part of the reset rod 264 in the cavity is covered with a reset spring 265, the reset rod 264 passes through the movable mold frame 23, and the ejector pin 263 passes through the movable mold frame 23 and is connected to the flow channel between the upper mold cavity and the lower mold cavity. The lower compound plate 21 is provided with a limiting column 266. The limiting column 266 passes through the ejector plate 261 and the ejector plate 262 and is fixedly connected to the movable mold frame 23. The limiting column 266 is used to fix the ejector plate 261 and the ejector plate 262. position so that it does not shift. The lower back plate 21 has a mold ejection hole 211. The ejector pin on the injection molding machine pushes the ejector pin 262 through the mold ejection hole 211 to push the ejector pin 263 out of the surface of the mold frame 23. At this time, the return spring 265 is compressed and the injection molding process is completed. After the ejector pin on the machine is retracted, the reset rod 264 drives the ejector pin 262 to reset under the action of the reset spring 265, and the ejector pin 263 completes the reset.
本实用新型的一种内螺纹的脱模结构包括内抽机构16,内抽机构16设置在定模组件内,如图3所示,内抽机构16包括内抽中心杆161、三个小瓣162和三个大瓣163,小瓣162和大瓣163外周具有螺纹。三个小瓣162和三个大瓣163按照一个大瓣一个小瓣的次序依次围合在内抽中心杆161外周,形成内螺纹制品的螺纹型芯。如图4所示,内抽中心杆161通过卡槽块17和螺丝18固定连接在上复板10上,三个小瓣162和三个大瓣163通过限位块19限位设置在定模框11的上型腔内,限位块19通过螺丝固定在定模框11上。An internal thread demoulding structure of the present invention includes an inner drawing mechanism 16. The inner drawing mechanism 16 is arranged in the fixed mold assembly. As shown in Figure 3, the inner drawing mechanism 16 includes an inner drawing center rod 161, three small The petal 162 and three large petals 163 have threads on the outer periphery of the small petal 162 and the large petal 163. Three small lobes 162 and three large lobes 163 sequentially surround the outer periphery of the inner drawing center rod 161 in the order of one large valve and one small valve, forming a threaded core of an internally threaded product. As shown in Figure 4, the inner-drawing center rod 161 is fixedly connected to the upper composite plate 10 through the slot block 17 and the screw 18. The three small flaps 162 and the three large flaps 163 are set on the fixed mold through the limiting block 19. In the upper mold cavity of the frame 11, the limiting block 19 is fixed on the fixed mold frame 11 through screws.
注塑完成,注塑机带动动模组件打开,动模框23和定模框11在塑料拉钩25的作用下,先不分开,上复板10和定模框11在弹簧15的作用下先分开,上复板10带动内抽机构16的内抽中心杆161从小瓣162和大瓣163中抽离,小瓣162和大瓣163内侧空间松动,实现制品内螺纹与螺纹型芯脱离,再继续开模,塑料拉钩25与孔位111分离,动模框23与定模框11分离,潜伏式浇口与内螺纹制品3切断,最后内螺纹制品3通过顶出棍顶到顶针板261,最后顶针263把内螺纹制品3安全的脱离。After the injection molding is completed, the injection molding machine drives the movable mold assembly to open. The movable mold frame 23 and the fixed mold frame 11 are not separated first under the action of the plastic hook 25. The upper cover plate 10 and the fixed mold frame 11 are separated first under the action of the spring 15. , the upper composite plate 10 drives the inner drawing center rod 161 of the inner drawing mechanism 16 to pull away from the small flap 162 and the large flap 163. The inner space of the small flap 162 and the large flap 163 is loosened, so that the internal thread of the product is separated from the thread core, and then the process continues. The mold is opened, the plastic retractor 25 is separated from the hole 111, the movable mold frame 23 is separated from the fixed mold frame 11, the latent gate is cut off from the internally threaded product 3, and finally the internally threaded product 3 is pushed to the ejector plate 261 through the ejection rod, and finally The ejector pin 263 safely disengages the internally threaded product 3.
可以理解,本实用新型是通过一些实施例进行描述的,本领域技术人员知悉的,在不脱离本实用新型的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等效替换。另外,在本实用新型的教导下,可以对这些特征和实施例进行修改以适应具体的情况及材料而不会脱离本实用新型的精神和范围。因此,本实用新型不受此处所公开的具体实施例的限制,所有落入本申请的权利要求范围内的实施例都属于本实用新型所保护的范围内。It can be understood that the present invention has been described through some embodiments. It is known to those skilled in the art that various changes or equivalents can be made to these features and embodiments without departing from the spirit and scope of the present invention. replace. In addition, in light of the teachings of the invention, modifications may be made to adapt the features and embodiments to a particular situation and material without departing from the spirit and scope of the invention. Therefore, the present utility model is not limited by the specific embodiments disclosed here, and all embodiments falling within the scope of the claims of the present application belong to the scope of protection of the present utility model.
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