CN220161024U - Semi-automatic channeling machine - Google Patents
Semi-automatic channeling machine Download PDFInfo
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- CN220161024U CN220161024U CN202321643056.XU CN202321643056U CN220161024U CN 220161024 U CN220161024 U CN 220161024U CN 202321643056 U CN202321643056 U CN 202321643056U CN 220161024 U CN220161024 U CN 220161024U
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- 230000005465 channeling Effects 0.000 title claims abstract description 32
- 238000005096 rolling process Methods 0.000 claims abstract description 86
- 230000007246 mechanism Effects 0.000 claims abstract description 75
- 238000009434 installation Methods 0.000 claims abstract description 41
- 238000012545 processing Methods 0.000 claims abstract description 15
- 229910000838 Al alloy Inorganic materials 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 230000009194 climbing Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 5
- 238000005452 bending Methods 0.000 abstract description 2
- 238000003754 machining Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of channeling machines, in particular to a semiautomatic channeling machine, which comprises: a frame, the frame is provided with: the device comprises an operation table, an installation positioning mechanism, a rolling groove mechanism and a jacking mechanism; the installation positioning mechanism is arranged on the operating platform and is in sliding connection with the operating platform, and the installation positioning mechanism can accurately position the axial position of the workpiece; the lower part of the frame is provided with a jacking mechanism, and the jacking mechanism is used for jacking a workpiece placed on the installation positioning mechanism to a set height for processing; the upper part of the installation positioning mechanism is provided with a slot rolling mechanism which is used for rolling a workpiece placed on the installation positioning mechanism; the utility model has the advantages of keeping the horizontal rolling groove of the workpiece and effectively preventing the bending from affecting the quality; the rolling frame is provided with the rolling wheels, so that when a workpiece is placed on the rolling wheels for processing, the workpiece rotates smoothly, and the rolling groove efficiency is greatly improved; the axial size of the workpiece rolling groove can be effectively guaranteed, and the effect of accurate rolling groove is achieved.
Description
Technical Field
The utility model relates to the technical field of channeling machines, in particular to a semi-automatic channeling machine.
Background
In the machining process, the pipe is often required to be subjected to channeling, and a channeling machine is a special tool for channeling a workpiece. In a damper enterprise, a piston rod (hereinafter referred to as a workpiece) of the damper needs to be subjected to channeling, and a channeling machine in the prior art generally uses two rollers to clamp the workpiece for channeling, which has the following problems: 1. the workpiece is not provided with a lifting mechanism, the workpiece is required to be manually held for processing, the operation is complex, and time and labor are wasted; moreover, as the workpiece is difficult to be in a horizontal state, the workpiece is easy to be pressed and distorted, and the processing quality is affected; 2. the rolling groove positions of the workpieces are different, and the rolling groove positions are inaccurate due to different operation experiences of different people; 3. the workpiece rotates on the channeling machine unsmoothly, the channeling rotation speed is low, and the working efficiency is affected; in order to solve the above problems, a semi-automatic channeling machine is proposed.
Disclosure of Invention
In order to solve the problems in the prior art, the utility model provides a semi-automatic channeling machine.
The technical scheme of the utility model is as follows: a semiautomatic channeling machine, comprising: a frame, the frame is provided with: the device comprises an operation table, an installation positioning mechanism, a rolling groove mechanism and a jacking mechanism;
the installation positioning mechanism is arranged on the operating platform and is in sliding connection with the operating platform, and the installation positioning mechanism can accurately position the axial position of the workpiece;
the lifting mechanism is used for lifting a workpiece placed on the installation positioning mechanism to a set height for processing;
the upper part of the installation positioning mechanism is provided with a slot rolling mechanism, and the slot rolling mechanism is used for rolling a workpiece placed on the installation positioning mechanism.
Preferably, the installation positioning mechanism comprises: the mount pad, be equipped with the rolling subassembly on the mount pad, the rolling subassembly includes: the rolling seat is provided with two rollers which are oppositely arranged, and the rollers are rotationally connected with the rolling seat; the front side of the rolling seat is provided with a lifting part, and the lifting part can ensure that a workpiece placed on the lifting part is kept horizontally; and the rear side of the rolling seat is provided with a limiting part for limiting the axial rolling groove position of the workpiece.
Preferably, the lifting member includes: the bracket is provided with a waist round groove, a supporting table is detachably and fixedly arranged in the waist round groove, and a groove is formed in the supporting table and used for supporting and lifting a workpiece.
Preferably, the limiting component comprises a limiting frame, an adjusting screw is connected to the limiting frame in a threaded manner, and a locking nut is arranged on the adjusting screw; and a limiting block is arranged on one side of the adjusting screw, which faces the rolling seat.
Preferably, the jacking mechanism includes: the installation base with frame fixed connection, the installation base bottom is equipped with actuating mechanism, the actuating mechanism top is connected with flexible subassembly, flexible subassembly includes: the upper end of the telescopic rod penetrates through the operating table and is fixedly connected with the bottom of the mounting seat; the lower end of the telescopic rod is connected with a jacking plate, and the driving mechanism can push the jacking plate to move up and down.
Preferably, the driving mechanism includes: the driving motor is arranged on the mounting base, a jacking screw rod is arranged right above the driving motor, the upper end of the jacking screw rod is rotationally connected with the operating platform, the lower end of the jacking screw rod is rotationally connected with the mounting base, and the middle of the jacking screw rod is in threaded connection with the jacking plate.
Preferably, a photoelectric sensor is arranged on the bracket.
Preferably, the channeling mechanism comprises: the rolling groove motor is arranged in the frame, an output shaft of the rolling groove motor is connected with a main rotating shaft, and two ends of the main rotating shaft are both in rotating connection with the frame; the front end of the main rotating shaft is provided with a rolling groove pinch roller.
Preferably, the frame comprises: the framework is formed by splicing aluminum alloy sections, a panel is arranged in an empty area of the framework, and the panel is manufactured by stamping thin steel plates.
Preferably, a human-computer interface is arranged at the upper part of the rack.
The device has the beneficial effects that 1, the device is provided with the lifting component, so that workpieces with different lengths can be lifted for processing, the workpieces placed on the lifting component can be kept horizontal, and the phenomenon that the quality is affected by bending caused by uneven placement when a rolling groove works is effectively prevented; 2. the rolling frame is provided with the rolling wheels, so that when a workpiece is placed on the rolling wheels for processing, the workpiece rotates smoothly, and the rolling groove efficiency is greatly improved; 3. through spacing part, can effectually guarantee the axial size of work piece race, realize accurate race's effect, and spacing size adjustable of spacing part, application scope is wide.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic front view of the present utility model;
FIG. 3 is a schematic side view of the present utility model;
FIG. 4 is a schematic cross-sectional view a provided by the present utility model;
FIG. 5 is a schematic cross-sectional view b of the present utility model;
FIG. 6 is an enlarged schematic view of a portion of FIG. 1;
FIG. 7 is an enlarged schematic view of a portion of FIG. 5 at B;
reference numerals: 1. a frame; 2. an operation table; 3. a rolling assembly; 301. a rolling seat; 302. a roller; 4. a mounting base; 5. a lifting member; 501. a bracket; 502. waist round groove; 503. a support; 6. a jacking mechanism; 601. a driving motor; 602. a mounting base; 603. a jacking plate; 604. a telescopic rod; 605. jacking a screw rod; 7. a limiting member; 701. a limiting frame; 702. adjusting a screw; 703. a limiting block; 8. a channeling mechanism; 801. a slot rolling motor; 802. a main rotating shaft; 803. a rolling groove pinch roller; 9. a workpiece; 10. a human-machine interface; 11. a photoelectric sensor.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1:
referring to fig. 1-7, a semi-automatic channeling machine, comprising: a frame, the frame is provided with: the device comprises an operation table, an installation positioning mechanism, a rolling groove mechanism and a jacking mechanism;
the installation positioning mechanism is arranged on the operating platform and is in sliding connection with the operating platform, and the installation positioning mechanism can accurately position the axial position of the workpiece;
the lifting mechanism is used for lifting a workpiece placed on the installation positioning mechanism to a set height for processing;
the upper part of the installation positioning mechanism is provided with a slot rolling mechanism, and the slot rolling mechanism is used for rolling a workpiece placed on the installation positioning mechanism.
The lifting mechanism can be a lifting cylinder, a liquid oxygen cylinder or a motor, wherein the lifting cylinder and/or the hydraulic cylinder can directly realize lifting motion, and the motor needs to be matched with a threaded screw rod to realize lifting motion, so long as the lifting mechanism can lift the installation positioning mechanism.
In this scheme, installation positioning mechanism plays the effect of a location frock, places the work piece above that, just can realize accurate location, has guaranteed that the rolling groove processing at every turn all is in same position, has indirectly guaranteed the processingquality of product.
The workpiece is lifted upwards through the lifting mechanism, so that a traditional machining mode is changed, and traditional rolling groove machining is realized by placing the workpiece at a machining position and then placing the pressing clamping and rolling groove machining on a component; the upper top is clamped, and the upper top is split into two working parts with the rolling groove processing, so that the rolling groove capacity of the rolling groove mechanism is indirectly improved.
In this embodiment, the installation positioning mechanism includes: the mount pad, be equipped with the rolling subassembly on the mount pad, the rolling subassembly includes: the rolling seat is provided with two rollers which are oppositely arranged, and the rollers are rotationally connected with the rolling seat; the front side of the rolling seat is provided with a lifting part, and the lifting part can ensure that a workpiece placed on the lifting part is kept horizontally; and the rear side of the rolling seat is provided with a limiting part for limiting the axial rolling groove position of the workpiece.
Specifically, in the embodiment, a detachable mode is adopted between the rolling seat and the mounting seat, and the rolling seat and the mounting seat are quickly mounted together, wherein two mounting holes are formed in the rolling seat, and positioning pins corresponding to the two mounting holes are arranged on the mounting seat; when in installation, the connection can be realized only by sleeving the installation hole on the rolling seat on the positioning pin; the installation mode is convenient to detach, and model switching can be realized fast.
In this embodiment, the lifting member includes: the bracket is provided with a waist round groove, a supporting table is detachably and fixedly arranged in the waist round groove, and a groove is formed in the supporting table and used for supporting and lifting a workpiece.
Specifically, the saddle adopts nylon 1010 material to make, and its aim at prevents to damage the work piece surface, during the use, because the length of work piece is different, according to the actual conditions needs, adjusts the position of saddle on the bracket to satisfy the processing demand.
In this embodiment, the limiting component includes a limiting frame, an adjusting screw is screwed on the limiting frame, and a lock nut (not shown in the figure) is disposed on the adjusting screw; and a limiting block is arranged on one side of the adjusting screw, which faces the rolling seat.
Specifically, when in use, the limiting frame can be arranged on the rolling seat or fixed on the frame, and the purpose of the limiting frame is mainly to install and fix the adjusting screw rod for adjustment; the specific operation method comprises the following steps: the adjusting screw is rotated, so that the relative position of the adjusting screw and the rolling seat is changed.
In this embodiment, the jacking mechanism includes: the installation base with frame fixed connection, the installation base bottom is equipped with actuating mechanism, the actuating mechanism top is connected with flexible subassembly, flexible subassembly includes: the upper end of the telescopic rod penetrates through the operating table and is fixedly connected with the bottom of the mounting seat; the lower end of the telescopic rod is connected with a jacking plate, and the driving mechanism can push the jacking plate to move up and down.
The driving mechanism can be an air cylinder, a hydraulic oil cylinder, an electric cylinder or a motor; different driving elements can all realize jacking motion in practical application, and in this scheme, be equipped with linear bearing between telescopic link and the jacking board, reduce the coefficient of friction of jacking in-process through linear bearing to play the effect of accurate direction.
In this embodiment, the driving mechanism includes: the driving motor is arranged on the mounting base, a jacking screw rod is arranged right above the driving motor, the upper end of the jacking screw rod is rotationally connected with the operating platform, the lower end of the jacking screw rod is rotationally connected with the mounting base, and the middle of the jacking screw rod is in threaded connection with the jacking plate.
Specifically, two ends of the jacking screw rod are provided with deep groove ball bearings, and rotary connection is realized through the deep groove ball bearings; in the scheme, the jacking screw rod is preferably a rectangular screw rod, and the jacking dimensional accuracy is high.
In this embodiment, the bracket is provided with a photoelectric sensor.
Specifically, when the work piece is placed in the bracket top, the photoelectric sensor just can sense the existence of work piece, gives the signal simultaneously and gives relevant work unit, processes, can improve machining efficiency through the photoelectric sensor, avoids opening repeatedly and closes the operation, realizes semi-automatization processing.
In this embodiment, the channeling mechanism includes: the rolling groove motor is arranged in the frame, an output shaft of the rolling groove motor is connected with a main rotating shaft, and two ends of the main rotating shaft are both in rotating connection with the frame; the front end of the main rotating shaft is provided with a rolling groove pinch roller.
The main rotating shaft is provided with a rolling groove pressing wheel with different groove types, the rolling groove pressing wheels are arranged on the main rotating shaft, and the rolling groove pressing wheels are arranged on the main rotating shaft.
In this embodiment, the rack includes: the framework is formed by splicing aluminum alloy sections, a panel is arranged in an empty area of the framework, and the panel is manufactured by stamping thin steel plates.
Specifically, aluminum alloy profile assembly is a main choice of the existing automatic equipment frame, has a light structure and is convenient to install, and the installation strength of workers is reduced in a reply manner in the assembly process; the skeletons are connected quickly through connecting pieces; and the thin steel plate seat cover piece is used, so that the internal maintenance of the equipment is convenient. The bottom of the frame is provided with an adjusting foot cup, so that when equipment is installed conveniently, the installation height is adjusted, and the installation stability of the equipment is guaranteed.
In this embodiment, a human-computer interface is disposed at the upper portion of the frame.
Specifically, the man-machine interface belongs to a control unit of the device, and parameterization setting can be well realized through the man-machine interface, so that parameters such as the rotating speed, the lifting height, the beat, the torque and the like of each processing action can be conveniently adjusted; more functional adjusting space is provided for the device.
The device has the beneficial effects that 1, the device is provided with the lifting component, so that workpieces with different lengths can be lifted, the workpieces placed on the lifting component can be kept horizontal, and the phenomenon that the quality is affected by buckling due to uneven placement when a rolling groove works is effectively prevented; 2. the rolling frame is provided with the rolling wheels, so that when a workpiece is placed on the rolling wheels for processing, the workpiece rotates smoothly, and the rolling groove efficiency is greatly improved; 3. through spacing part, can effectually guarantee the axial size of work piece race, realize accurate race's effect, and spacing size adjustable of spacing part, application scope is wide.
In describing embodiments of the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "center", "top", "bottom", "inner", "outer", "inside", "outside", etc. indicate orientations or positional relationships based on the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Wherein "inside" refers to an interior or enclosed area or space. "peripheral" refers to the area surrounding a particular component or region.
In describing embodiments of the present utility model, it should be noted that the terms "mounted," "connected," and "assembled" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, unless otherwise specifically indicated and defined; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
In the description of embodiments of the utility model, a particular feature, structure, material, or characteristic may be combined in any suitable manner in one or more embodiments or examples.
In the description of the embodiments of the present utility model, it is to be understood that "-" and "-" denote the same ranges of the two values, and the ranges include the endpoints. For example, "A-B" means a range greater than or equal to A and less than or equal to B. "A-B" means a range of greater than or equal to A and less than or equal to B.
In the description of embodiments of the present utility model, the term "and/or" is merely an association relationship describing an association object, meaning that three relationships may exist, e.g., a and/or B, may represent: a exists alone, A and B exist together, and B exists alone. In addition, the character "/" herein generally indicates that the front and rear associated objects are an "or" relationship.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A semiautomatic channeling machine, comprising: the frame, its characterized in that has on the frame: the device comprises an operation table, an installation positioning mechanism, a rolling groove mechanism and a jacking mechanism;
the installation positioning mechanism is arranged on the operating platform and is in sliding connection with the operating platform, and the installation positioning mechanism can accurately position the axial position of the workpiece;
the lifting mechanism is used for lifting a workpiece placed on the installation positioning mechanism to a set height for processing;
the upper part of the installation positioning mechanism is provided with a slot rolling mechanism, and the slot rolling mechanism is used for rolling a workpiece placed on the installation positioning mechanism.
2. A semiautomatic channeling machine as claimed in claim 1, characterized in that: the installation positioning mechanism comprises: the mount pad, be equipped with the rolling subassembly on the mount pad, the rolling subassembly includes: the rolling seat is provided with two rollers which are oppositely arranged, and the rollers are rotationally connected with the rolling seat; the front side of the rolling seat is provided with a lifting part, and the lifting part can ensure that a workpiece placed on the lifting part is kept horizontally; and the rear side of the rolling seat is provided with a limiting part for limiting the axial rolling groove position of the workpiece.
3. A semiautomatic channeling machine as claimed in claim 2, characterized in that: the lifting component comprises: the bracket is provided with a waist round groove, a supporting table is detachably and fixedly arranged in the waist round groove, and a groove is formed in the supporting table and used for supporting and lifting a workpiece.
4. A semiautomatic channeling machine as claimed in claim 2, characterized in that: the limiting part comprises a limiting frame, an adjusting screw is connected to the limiting frame in a threaded manner, and a locking nut is arranged on the adjusting screw; and a limiting block is arranged on one side of the adjusting screw, which faces the rolling seat.
5. A semiautomatic channeling machine as claimed in claim 1, characterized in that: the climbing mechanism comprises: the installation base with frame fixed connection, the installation base bottom is equipped with actuating mechanism, the actuating mechanism top is connected with flexible subassembly, flexible subassembly includes: the upper end of the telescopic rod penetrates through the operating table and is fixedly connected with the bottom of the mounting seat; the lower end of the telescopic rod is connected with a jacking plate, and the driving mechanism can push the jacking plate to move up and down.
6. A semiautomatic channeling machine as claimed in claim 5, characterized in that: the driving mechanism includes: the driving motor is arranged on the mounting base, a jacking screw rod is arranged right above the driving motor, the upper end of the jacking screw rod is rotationally connected with the operating platform, the lower end of the jacking screw rod is rotationally connected with the mounting base, and the middle of the jacking screw rod is in threaded connection with the jacking plate.
7. A semiautomatic channeling machine as claimed in claim 3, characterized in that: and a photoelectric sensor is arranged on the bracket.
8. A semiautomatic channeling machine as claimed in claim 1, characterized in that: the channeling mechanism includes: the rolling groove motor is arranged in the frame, an output shaft of the rolling groove motor is connected with a main rotating shaft, and two ends of the main rotating shaft are both in rotating connection with the frame; the front end of the main rotating shaft is provided with a rolling groove pinch roller.
9. A semiautomatic channeling machine as claimed in claim 1, characterized in that: the frame comprises: the framework is formed by splicing aluminum alloy sections, a panel is arranged in an empty area of the framework, and the panel is manufactured by stamping thin steel plates.
10. A semiautomatic channeling machine as claimed in claim 1, characterized in that: and a human-computer interface is arranged at the upper part of the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321643056.XU CN220161024U (en) | 2023-06-27 | 2023-06-27 | Semi-automatic channeling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321643056.XU CN220161024U (en) | 2023-06-27 | 2023-06-27 | Semi-automatic channeling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220161024U true CN220161024U (en) | 2023-12-12 |
Family
ID=89058546
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321643056.XU Active CN220161024U (en) | 2023-06-27 | 2023-06-27 | Semi-automatic channeling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220161024U (en) |
-
2023
- 2023-06-27 CN CN202321643056.XU patent/CN220161024U/en active Active
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