CN220159208U

CN220159208U - Doll manufacturing and assembling structure and simulation doll

Info

Publication number: CN220159208U
Application number: CN202320318568.2U
Authority: CN
Inventors: 丁卫平
Original assignee: Individual
Current assignee: Individual
Priority date: 2023-02-27
Filing date: 2023-02-27
Publication date: 2023-12-12
Anticipated expiration: 2033-02-27

Abstract

The utility model relates to toys and simulated puppets, in particular to the field of simulated puppets. The doll assembling structure provided by the utility model adopts a structure that the epidermis and the inner core are separately manufactured and then assembled in a combined way; the composite fiber cloth on the inner side of the surface skin improves the tearing strength and the making standardization rate of the makeup, and reduces the process difficulty of compounding or bonding different materials; the inner core body is made of various materials, and can be made of trunk and/or limb parts made of different materials; the skin entity hand and foot parts and the inner core bodies are internally provided with a framework and interfaces, so that the manufacturing and the assembly of the human doll skin and various inner core bodies are facilitated; the doll manufacturing and assembling structure provided by the utility model improves the skin quality and the whole manufacturing efficiency of doll products, is convenient for a user to refit and upgrade the inner core body structure or the appearance of the doll skin according to application requirements, increases the interactivity between the products and the user, and promotes the iteration of the products.

Description

Doll manufacturing and assembling structure and simulation doll

Technical Field

The utility model relates to toys and simulated puppets, in particular to the field of simulated puppets.

Background

With the development of 3D animation film and video and game industry and the promotion and evolution of meta universe concepts, various corresponding virtual character small-sized and equal body doll products are also becoming more and more popular. Most of the related products at present are small-sized hard puppets made by pouring hard materials or 3D printing, which can not meet the requirements of users on high simulation degree of the form, the dynamic and the texture of the related products. The existing doll products made of thermoplastic TPE or silica gel materials are high in appearance simulation degree, but due to the initial structural design and the manufacturing process, the problems of unreasonable internal skeleton structural design, dynamic distortion of limbs, heavy weight, poor dressing consistency, easy cracking of the epidermis, incapability of standing for a long time, display and storage and the like exist. Therefore, the simulation doll product which has light weight, high simulation degree of a body, a framework and a joint structure, good flexibility and easy daily use and maintenance is used as a high-end derivative product of related works and element space, and the simulation doll product is subjected to synchronous market expansion propaganda and sales increasing, so that the simulation doll product becomes a practical requirement of related industries.

Disclosure of Invention

The utility model aims to provide a doll manufacturing and assembling structure which is convenient for realizing the diversification of the internal and external material structures of doll products.

Along with the continuous evolution of doll products, the existing manufacturing structure adopting thermoplastic TPE or silica gel integrally cast molding cannot be adapted to markets and users, and the requirements of diversified structures and application diversification of internal and external materials of doll products are met. Therefore, a need exists for a method that facilitates the diversification of the internal and external material structure and the serialization of the specifications of the doll products according to the application diversification requirements of markets and users, and is beneficial to improving the appearance quality and the production efficiency and reducing the high-value raw material loss; and meanwhile, the doll manufacturing structure is convenient for a user to customize, refit or upgrade the internal and external material structure or appearance of a doll product according to application requirements.

The technical scheme provided by the utility model is as follows:

1. a doll manufacturing structure, comprising: a doll epidermis (1) and an inner core body (3),

the doll epidermis (1) is made of an elastomer material single layer or 2-10 layers in a composite way;

when the doll epidermis (1) is provided with a hand, the hand and the wrist are integrally manufactured or spliced, the doll epidermis is provided with a wrist skeleton (4), and the wrist skeleton (4) is a combination name of the hand skeleton and the wrist skeleton;

when the doll epidermis (1) is provided with feet, the feet and the ankles are integrally manufactured or spliced, the doll epidermis is provided with an ankle skeleton (5), and the ankle skeleton (5) is a combination name of the foot skeleton and the ankle skeleton;

the thickness of the non-hand-foot solid part of the doll epidermis (1) is 0.2-40mm;

the doll epidermis (1) is positioned outside the inner core body (3);

the external dimension of the inner core body (3) is the same as or similar to the internal dimension of the doll epidermis (1);

an inner core framework (8) is arranged in the inner core body (3);

when the doll epidermis (1) is provided with a hand, the wrist skeleton (4) can be connected with the doll through a wrist skeleton interface (6)

The inner core body framework (8) is connected and fixed;

when the doll epidermis (1) has feet, the ankle skeleton (5) can be connected with the doll through an ankle skeleton interface (7)

The inner core body framework (8) is connected and fixed;

the doll epidermis (1) and/or the inner core body (3) is a complete body structure with a head, a trunk and limbs, or an incomplete body structure lacking at least one of a head, a leg below a knee, a limb above an umbilical region, an arm, a hand and a foot.

2. Further, the elastomer material is any one of silica gel, TPE, TPR, TPU, latex and SEBS.

3. Further, the doll skin (1) further comprises fiber cloth (2), wherein the fiber cloth (2) is elastic woven cloth and/or melt-blown cloth, and is compounded on the inner side of the doll skin (1).

4. Furthermore, the inner core body (3) is made of various materials, and can be made of different materials for assembling and combining the trunk and/or the four-limb parts.

5. Furthermore, the inner core body framework (8), the wrist part framework (4) and the ankle part framework (5) are made of conventional processable metal and/or nonmetal materials, and are positioned in the inner core body (3) and the solid hand and/or foot of the doll epidermis (1) to play roles of animal bones and joints.

6. Further, the surface of the fiber cloth (2) contacted with the doll epidermis (1) is provided with a pattern which is printed and/or drawn and is distributed like subcutaneous blood vessel network.

7. Further, the doll epidermis (1) and/or the inner core body (3) contain expansion microspheres.

8. Further, the doll epidermis (1) has an epidermis opening (9), the epidermis opening (9) being located at the back, waist or neck shoulder of the back neck, waist or neck shoulder of the doll epidermis (1).

The utility model also provides the following technical scheme:

a simulated doll is characterized in that: the manufacturing and/or assembling structure of the simulation doll comprises the doll manufacturing and assembling structure of any one of the sections 1 to 8; the simulated puppet is a complete body structure with a head, a trunk and limbs, or an incomplete body structure lacking at least one of a head, legs below knees, limbs above umbilicus, arms, hands and feet.

The beneficial effects of the utility model are as follows:

the doll assembling structure provided by the utility model adopts a structure that the epidermis and the inner core are separately manufactured and then assembled in a combined way; the doll epidermis uses the elastomer material composite fiber cloth, so that the tearing strength of the epidermis and the manufacturing standardization rate of subcutaneous makeup are improved, and the process difficulty of compounding or bonding different materials is reduced; the inner core body is made of various materials, and can be made of trunk and/or limb parts made of different materials; the skeleton and the interface which are arranged in the hand and foot parts of the human skin entity and the inner core body are convenient for manufacturing and assembling the human skin and various inner core bodies; the doll product can timely meet the application diversification demands of markets and users, and the diversification of the product structure and the serialization of the specification are realized. The doll manufacturing and assembling structure provided by the utility model improves the surface quality and the overall manufacturing efficiency of doll products, and reduces the consumption and loss of high-value raw materials; meanwhile, the method is convenient for a user to refit and upgrade the inner core structure or the appearance of the surface of the doll according to application requirements, so that interactivity and viscosity of the doll to the user are improved, and further iteration evolution and market expansion of the doll are promoted.

Drawings

The utility model will be further described with reference to the drawings and examples.

FIG. 1 is a schematic diagram of a front cross-sectional perspective of a doll assembly of the present utility model;

in the figure: 1. the doll comprises a doll epidermis, fiber cloth, an inner core body, a wrist skeleton, an ankle skeleton, a wrist skeleton interface, an ankle skeleton interface and an inner core body skeleton.

FIG. 2 is a schematic perspective view of an assembled front section of a doll mounting structure of the present utility model;

FIG. 3 is a schematic front-rear view of a doll mounting structure of the present utility model;

in the figure: 9. the epidermis is open.

Detailed Description

The configuration of the doll device according to the embodiment of the present utility model will be clearly and completely described below with reference to the drawings in the embodiment of the present utility model, and it is apparent that the embodiment provided is only a part of the embodiment of the present utility model, not all the embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In order that the above-recited objects, features and advantages of the present utility model will become more readily apparent, a more particular description of the utility model will be rendered by reference to the appended drawings and appended detailed description.

[ example 1 ]

As shown in figure 1, the doll with the doll manufacturing and assembling structure consists of a doll epidermis (1) and an inner core body (3).

1. Doll epidermis: the doll epidermis (1) is made of an elastomer material single layer or 2-10 layers in a compounding way, and the inner side of the doll epidermis is compounded with the fiber cloth (2) to simulate and simulate the texture, the complexion and the texture of the human epidermis. The fiber cloth (2) can reduce the thickness, weight and manufacturing material consumption of the doll epidermis (1) and enhance the tearing strength, and is convenient for the doll epidermis (1) to be indirectly compounded or bonded with inner core bodies (3) made of various different materials, so as to prevent slippage and dislocation between the two.

Because the doll epidermis (1) can be made of any elastomer material of silica gel, TPE, TPR, TPU, latex and SEBS, the materials, hardness and density of the doll epidermis and the inner core body (3) are all or different, and the direct compounding or bonding between the doll epidermis and the inner core body has great difficulty. In particular, when the material of the doll skin (1) is silica gel, it is difficult to effectively and directly compound or bond with other materials because the material has non-tackiness after vulcanization. Therefore, the fiber cloth (2) compounded on the inner side of the fiber cloth is used as a medium, so that the inner core body (3) made of various materials can be indirectly compounded or bonded by using a soft adhesive in the later period of the doll epidermis (1); in order to enhance the composite strength of the fiber cloth (2) and the inner core body (3), the surface of the fiber cloth (2) can be frosted or coated according to the requirement.

The doll epidermis (1) is of a complete body structure with a head, a trunk and limbs, or of an incomplete body structure lacking at least one of the head, the leg below the knee, the limb above the umbilical region, the arm, the hand and the foot;

when the doll epidermis (1) is provided with hands and/or feet, the wrist skeleton (4) and/or the ankle skeleton (5) are/is made of conventional machinable metal and/or non-metal materials, and are positioned on the wrist and/or ankle of the entity of the doll epidermis (1) to play a role of a bracket of a bone and a joint of an animal. The entity hands and/or feet of the doll epidermis (1) are combined with the doll epidermis (1) to be integrally manufactured or spliced into a whole, so that the aim of ensuring the integrity of the appearance of a doll product and the consistency of coating is fulfilled, the operation difficulty in manufacturing and assembling is reduced, and convenience in assembling and disassembling of a doll product is facilitated when a user performs modification and upgrading.

The doll epidermis (1) is positioned outside the inner core body (3), and the thickness of the non-hand-foot solid part of the doll epidermis is 0.2-40mm;

as shown in fig. 3, the skin (1) of the doll or the skin opening (9) which can be opened and closed, the skin opening (9) can be positioned at the back, waist or neck shoulder of the back neck of the skin (1) of the doll, and the inner core body (3) can be filled into the interior of the skin (1) of the doll through the skin opening (9). A hidden zipper, a magic tape or a folding edge and a wire hole reserved during manufacturing can be arranged at the notch of the fiber cloth (2) at the surface opening (9) to assist in closing the surface opening (9); the product without subsequent modification/upgrading requirement can be adhered and coated with a release film with textures at the surface opening (9) by using an adhesive, so that the appearance of the adhered position of the surface opening (9) is consistent with the appearance of the doll surface (1) and has no mark.

The interior of the doll epidermis (1) or the interior of the doll epidermis contains expansion microspheres, which plays roles of surface extinction and improving the hand feeling smoothness of the doll epidermis (1). Meanwhile, the single-layer or multi-layer composite manufactured doll epidermis (1) can be wholly or locally heated when the doll epidermis (1) is manufactured by utilizing the characteristic that the expansion microspheres are heated and expanded, so that the functions of promoting the filling of manufacturing materials, eliminating the appearance of surface bubbles, micropores and hollows, improving the manufacturing qualification rate of the doll epidermis (1) and reducing the defective rate are achieved.

The expanded microsphere is a novel special foaming agent, and for the application, the patent CN103874726A discloses a composition, a foam material and an article prepared from the composition; patent CN1802408A discloses a method for producing a foamable thermoplastic elastomer; patent CN112679791a discloses a foaming thermal expansion microsphere capable of replacing inorganic white filler, and a preparation method and application thereof; patent CN112194901a discloses a soft foam material with energy absorbing property and a preparation method thereof. The preparation method and application range of the expanded microsphere are described in detail in the above-mentioned published patent, and the disclosed application range covers the application and usage of the expanded microsphere according to the present utility model.

The processing of the flash (or die line) of the doll epidermis (1) is limited by the irregular volume, weight and appearance of the doll products, the flash can not be processed completely by adopting a manual trimming method, clear ground linear trace is left, and the appearance consistency of the products is affected; according to the doll assembling structure, the doll epidermis (1) is manufactured independently in a split mode, the weight is light, the doll epidermis (1) can be locally flattened, and a laser device can be used for processing a burr, so that the surface consistency of the doll epidermis is improved.

2. Fiber cloth: the fiber cloth (2) is elastic woven cloth and/or melt-blown cloth, is compounded on the inner side of the doll epidermis (1), and has a pattern printed and/or drawn with subcutaneous blood vessel network-like distribution on the surface contacted with the doll epidermis (1).

The existing doll products generally adopt a method of manual surface painting and vascular texture drawing to carry out post decoration of the doll, but the problems of poor consistency, insufficient vivid and natural effect and the like of the products are easily caused by the capability difference of operators. According to the utility model, the fiber cloth (2) is used as a substrate, and the skin ground color and the vascular network of the doll epidermis (1) can be presented under the epidermis through an inkjet process, so that the basal dressing efficiency, the standardization and the consistency level are improved, the color is not easy to fade, and the durability and the maintainability of a doll product are improved.

Meanwhile, the existing manual implantation technology of doll product hair is easy to fall off due to the fact that the implanted hair is lack of a base layer to fix in an elastomer material, and manual operation efficiency is low, so that labor cost of product manufacturing is high; the fiber cloth (2) can be used as a substrate, so that the problem that doll hair is easy to fall off is effectively solved; and because the doll epidermis (1) is manufactured in a split way, the doll epidermis (1) can be locally flattened, so that the doll epidermis can be carried out by using hair planting equipment

(1) The hair production can effectively improve the production efficiency and quality and reduce the production cost.

3. Inner core body: the external dimension of the inner core body (3) is the same as or similar to the internal dimension of the doll epidermis (1), and the inner core body is of a complete body structure with a head, a trunk and limbs, or is of an incomplete body structure lacking at least one of the head, the leg below the knee, the limb above the umbilical region, the arm, the hand and the foot; the inner core body (3) is made of various materials, and can be made of different materials for manufacturing and assembling the trunk and/or the four-limb parts.

The inner core body (3) can be made of materials such as an elastomer without toxic or side effect, composite hydrogel, silica gel, a foaming elastomer, an inflatable air bag, fiber cotton and the like in a combined mode, and simulates a fat layer, a muscle layer and a chest and abdomen filling layer of a human body.

Wherein the elastomeric material may be: one or more of silica gel, TPE, TPR, latex, SEBS and TPU;

the composite hydrogels include, but are not limited to: the preparation method comprises the steps of preparing a sodium alginate-polyethylene glycol composite hydrogel, a sodium alginate-polyacrylamide composite hydrogel, a sodium alginate-acrylamide composite hydrogel, a sodium alginate-polyvinyl alcohol composite hydrogel and the like, wherein the high tensile recovery rate and the non-thermal thawing property are provided for the composite hydrogel (a preparation method of the sodium alginate-sand sagebrush gel composite hydrogel is disclosed in a patent CN103087334B, a preparation method of an oxidized sodium alginate-chitosan composite hydrogel is disclosed in a patent CN102417734A, a sodium alginate-polyethylene glycol composite hydrogel and a preparation method thereof are disclosed in a patent CN114989457A, a preparation method of the sodium alginate-polyacrylamide hydrogel is disclosed in a patent CN103396562A, a preparation method of the high-strength self-healing multilayer hydrogel based on alginate is disclosed in a patent CN112521626A, a sodium alginate-acrylamide composite hydrogel and a preparation method and application thereof are disclosed in a patent CN103665685A, a preparation method of the high-strength double-network nano silicon dioxide composite hydrogel is disclosed in a patent CN103396562A, CN114989457A, CN104262881A and CN112521626A, the tensile recovery rate of the alginate composite hydrogel prepared by using sodium alginate as a basis is far as 8-20 times higher than that of a human-muscle tissue and the demand of the simulated fat-mass performance and the like is met, and the requirements of the fat-free muscle-mass and the fat-like are met;

the foaming elastomer material is solid, nontoxic and soft foaming material with rebound ability, such as: foaming polyurethane, foaming latex, foaming silica gel, foaming sponge and the like; the fiber cotton is as follows: one or more of 3D upright cotton, pearl cotton, elastic cotton and doll cotton.

The inner core body (3) can be manufactured into the inner core body (3) with different weights, partition hardness and texture by adopting trunk and/or limb parts made of the same or different materials to be assembled and combined according to the customization demands of markets or users, and the inner core body (3) is used for market matching or modification upgrading of the users.

The inner core body (3) is internally provided with the inner core body framework (8), the inner core body framework (8) is made of conventional processable metal and/or nonmetal materials, and a bracket which is positioned in the inner core body (3) and plays a role of a bone and a joint of an animal; as shown in fig. 2, when the doll epidermis (1) has a solid hand and/or foot, the wrist skeleton (4) and/or ankle skeleton (5) may be connected and fixed to the inner core skeleton (8) through the wrist skeleton interface (6) and/or ankle skeleton interface (7).

Because the external dimension of the inner core body (3) is the same as or similar to the internal dimension of the doll epidermis (1), the wrist skeleton interface (6) and the ankle skeleton interface (7) are hidden inside the inner core body (3), and the surface of the inner core body (3) does not contain any sharp protrusions, so that the inner core body (3) and the doll epidermis (1) are assembled and disassembled conveniently when a doll product is manufactured or upgraded and reformed.

Simultaneously, wrist skeleton interface (6), ankle skeleton interface (7) still can improve when inner core body (3) are made, the positioning efficiency and the precision in the preparation mould of inner core body skeleton (8), practice thrift artifical man-hour and reduce the cost of manufacture.

The inner core body (3) is manufactured separately and independently, and the adjustment of the shape, the size and the hardness of the part of the doll can be realized by the way of assembly of the inner core body (3) in a component way, so that the manufacturing process of the doll is simplified, namely, the manufacturing process difficulty and the raw material loss are reduced, and the final appearance effect of the doll product is not influenced; and the inner core body (3) can be combined with a plurality of doll skins (1) with similar size specifications, so that the specification diversity of doll products is expanded.

The inner core body (3) is internally provided with or comprises expansion microspheres; because the inner core body (3) accounts for more than 75% of the total weight of the doll product, the weight of the inner core body (3) is reduced while the simulation of the texture of fat and muscle is achieved. The elastic body, silica gel and composite hydrogel material used for manufacturing the inner core body (3) contain expansion microspheres, and the expansion microspheres have the characteristic of ultra-light weight, are used as low-density filling materials, so that the volume of manufacturing materials is increased, the density is reduced, and the actual use amount of the manufacturing materials is reduced; thereby reducing the overall weight of the inner core body (3) and the doll product.

The expanded microsphere is a novel special foaming agent, and for the application, the application range of the expanded microsphere is covered by the application and the usage of the expanded microsphere disclosed in the patent CN103874726A, CN1802408A, CN112679791A, CN 112194901A.

In summary, as the doll manufacturing structure adopts the manufacturing structure with the separated epidermis and the inner core, the manufacturing mode of integrally casting and molding the existing doll product is broken; the doll epidermis (1) and the inner core body (3) can be manufactured independently in parallel and assembled and combined according to the application diversity requirements of markets and users; the doll epidermis (1) can be assembled with the inner core body (3) with various materials, textures, weight and similar sizes, and the inner core body (3) can also correspond to various appearance textures and similar sizes of the doll epidermis (1). Therefore, when meeting the product diversity requirements of markets and users, the method is more flexible and convenient for designing and producing products according to the market and user requirements; meanwhile, the method is also beneficial to timely carrying out research and development iteration and market expansion of the surface appearance or inner core material of the product through interaction with the modification, upgrading and customization demands of users.

The utility model also provides a simulation doll, and the manufacturing and assembling structure of the simulation doll comprises the doll manufacturing and assembling structure of any one of the embodiments; the simulated puppet is a complete body structure with a head, a trunk and limbs, or an incomplete body structure lacking at least one of a head, legs below knees, limbs above umbilicus, arms, hands and feet.

In the doll assembling structure provided by the utility model, the doll epidermis (1) and the inner core body (3) can also be used as independent products, and the products and the applications of the structure comprising the doll epidermis (1) and/or the inner core body (3) in any one of the above embodiments also fall into the protection scope of the utility model.

The technical principle of the present utility model is described above in connection with the specific embodiments. The description is made for the purpose of illustrating the general principles of the utility model and should not be taken in any way as limiting the scope of the utility model.

Other embodiments of the utility model will be apparent to those skilled in the art from consideration of this specification without undue burden.

Claims

the doll epidermis (1) is positioned outside the inner core body (3);

an inner core framework (8) is arranged in the inner core body (3);

when the doll epidermis (1) is provided with a hand, the wrist skeleton (4) can be connected and fixed with the inner core skeleton (8) through a wrist skeleton interface (6);

when the doll epidermis (1) is provided with feet, the ankle skeleton (5) can be connected and fixed with the inner core body skeleton (8) through an ankle skeleton interface (7);

the doll epidermis (1) and/or the inner core (3) is a complete body structure with head, trunk and limbs, or

Is an incomplete body structure lacking at least one of the head, leg below knee, limb above umbilical, arm, hand, foot.

2. The doll manufacturing structure of claim 1 wherein: the elastomer material is any one of silica gel, TPE, TPR, TPU, latex and SEBS.

3. The doll manufacturing structure of claim 1 wherein: the doll is characterized by further comprising fiber cloth (2), wherein the fiber cloth (2) is elastic woven cloth and/or melt-blown cloth, and is compounded on the inner side of the doll epidermis (1).

4. The doll manufacturing structure of claim 1 wherein: the inner core body (3) is made of various materials, and can be made of different materials for manufacturing and assembling the trunk and/or the four-limb parts.

5. The doll manufacturing structure of claim 1 wherein: the inner core body framework (8), the wrist part framework (4) and the ankle part framework (5) are made of conventional processable metal and/or nonmetal materials, and are positioned in the inner core body (3) and the support which plays a role of animal-like bones and joints in the solid hands and/or feet of the doll epidermis (1).

6. The doll manufacturing structure as claimed in claim 3, wherein: the surface of the fiber cloth (2) contacted with the doll epidermis (1) is provided with a pattern which is printed and/or drawn and is distributed like subcutaneous blood vessel network.

7. The doll manufacturing structure of claim 1 wherein: the doll epidermis (1) and/or the inner core body (3) contain expansion microspheres.

8. The doll manufacturing structure of claim 1 wherein: the doll epidermis (1) has an epidermis opening (9), the epidermis opening (9) being located at the back, waist or neck shoulder of the back neck, waist or neck shoulder of the doll epidermis (1).

9. A simulated doll is characterized in that: the manufacturing and/or assembling structure of the simulated doll includes the doll manufacturing structure of any one of claims 1 to 8; the simulated puppet is a complete body structure with a head, a trunk and limbs, or an incomplete body structure lacking at least one of a head, legs below knees, limbs above umbilicus, arms, hands and feet.