CN220152981U - Hydraulic module and heat pump system - Google Patents

Hydraulic module and heat pump system Download PDF

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Publication number
CN220152981U
CN220152981U CN202321715676.XU CN202321715676U CN220152981U CN 220152981 U CN220152981 U CN 220152981U CN 202321715676 U CN202321715676 U CN 202321715676U CN 220152981 U CN220152981 U CN 220152981U
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China
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water
pipe
tank
straight
communicated
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CN202321715676.XU
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杨永良
湛霖民
李洋
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GD Midea Heating and Ventilating Equipment Co Ltd
Hefei Midea Heating and Ventilating Equipment Co Ltd
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GD Midea Heating and Ventilating Equipment Co Ltd
Hefei Midea Heating and Ventilating Equipment Co Ltd
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Abstract

The application discloses a hydraulic module and a heat pump system. The hydraulic module comprises an expansion tank, a heat exchange device, a water tank and a water pump, wherein the water pump is positioned below the water tank in the gravity direction, the expansion tank is positioned above the heat exchange device, an expansion port of the expansion tank is communicated with a first water inlet of the heat exchange device, the first water inlet of the heat exchange device is lower than a first water outlet, the first water outlet is communicated with a second water inlet of the water tank, the first water outlet of the water tank is lower than or equal to a second water inlet, the second water inlet is lower than a second water outlet, and the second water outlet is communicated with a water drawing end of the water pump. Under the action of gravity, water in the water tank can flow out through the second water inlet, the first water outlet, the water delivery runner and the first water inlet in sequence, and water drainage is more sufficient. The water tank adopts the water supply mode of going into from bottom to top, and when heating the water in the water storage chamber, the lower part region storage in water storage chamber has water, can reduce the risk of drying out, improves the safety in utilization.

Description

Hydraulic module and heat pump system
Technical Field
The application relates to the technical field of tableware cleaning equipment, in particular to a hydraulic module and a heat pump system.
Background
The hydraulic module belongs to a part of a heat pump system, is a place where heat exchange is carried out on water and refrigerant, and mainly comprises a heat exchange device, a small water tank heater, a water pump, an expansion tank, a temperature controller, an electric control box and other parts, wherein the parts are arranged in the inner space of a box body and are communicated through pipelines. The box body inner space is narrow and small, the layout of parts arranged in the box body inner space is compact, the pipeline is required to be subjected to multiple reversing, so that the water in the hydraulic module is easily caused to be insufficiently discharged, and the residual water is easily corroded the inner structure of the parts.
Disclosure of Invention
The embodiment of the utility model provides a hydraulic module and a heat pump system, which can solve the problem that water in the hydraulic module is difficult to discharge.
In a first aspect, an embodiment of the present utility model provides a hydraulic module, including:
an expansion tank having an expansion port;
the heat exchange device is provided with a first water inlet and a first water outlet;
the water tank is provided with a second water inlet and a second water outlet; and
The water pump is provided with a water drawing end;
the water pump is located below the water tank in the gravity direction, the expansion tank is located above the heat exchange device, the expansion port of the expansion tank is communicated with the first water inlet, the first water inlet is lower than the first water outlet, the first water outlet is communicated with the second water inlet, the first water outlet is lower than the second water inlet or is flush with the second water inlet, the second water inlet is lower than the second water outlet, and the second water outlet is communicated with the water drawing end of the water pump.
In some exemplary embodiments, in the horizontal direction, the first water inlet and the first water outlet are both opened toward a side where the water tank is located, and the second water inlet and the second water outlet are both opened toward a side where the heat exchange device is located.
In some exemplary embodiments, the first water inlet and the first water outlet are disposed side by side along a first straight line and the second water inlet and the second water outlet are disposed side by side along a second straight line in a direction of gravity.
In some exemplary embodiments, the hydraulic module further comprises:
the transition pipe is communicated with the first water outlet and the second water inlet; the transition pipe is a transition straight pipe, the axial direction of the transition straight pipe is perpendicular to the first straight line and the second straight line, and the central axis of the transition straight pipe is positioned on a plane defined by the first straight line and the second straight line.
In some exemplary embodiments, the hydraulic module further comprises:
the transition pipe is communicated with the first water outlet and the second water inlet;
the water tank flow guide pipe comprises a first straight pipe, a second straight pipe and a third straight pipe;
the axial direction of the first straight pipe is perpendicular to the first straight line, and the first straight pipe is connected with the second water outlet; the second straight pipe is connected with the first straight pipe, extends from the first straight pipe along the direction parallel to the first straight line, passes through the outer side of the transition pipe and extends to be connected with the third straight pipe; the third straight pipe extends from the second straight pipe to be connected with the water drawing end of the water pump along the direction of an included angle with the first straight line.
In some exemplary embodiments, one end of the second straight tube is directly connected to the first straight tube, and the other end of the second straight tube is directly connected to the third straight tube; or alternatively, the first and second heat exchangers may be,
the water tank honeycomb duct still including connect in first straight tube with first connecting tube section between the second straight tube, connect in second connecting tube section between second straight tube and the third straight tube, first connecting tube section is straight tube or return bend, second connecting tube section is straight tube or return bend.
In some exemplary embodiments, the hydraulic module further comprises:
the box body comprises a peripheral side wall, wherein the peripheral side wall comprises a front side wall and a rear side wall, and the front side wall can be opened or closed; the second straight pipe is arranged between the transition pipe and the rear side wall.
In some exemplary embodiments, the hydraulic module further comprises:
the expansion honeycomb duct is provided with a first pipe section and a second pipe section, the second pipe section is arranged on the first pipe section and communicated with an internal flow passage of the first pipe section and an internal flow passage of the second pipe section, the second pipe section is communicated with the first water inlet, one end of the first pipe section is communicated with an expansion port of the expansion tank, and the other end of the first pipe section is communicated with an external water source.
In some exemplary embodiments, in the gravity direction, the expansion port of the expansion tank is opened toward the side where the heat exchange device is located; the hydraulic module further comprises:
the transition pipe is communicated with the first water outlet and the second water inlet;
and the expansion pipe is connected with the expansion port and extends from the expansion port to pass through the outer side of the transition pipe and then to be connected with the first pipe section.
In some exemplary embodiments, the hydraulic module further comprises:
the pressure gauge is arranged at one end of the first pipe section, which is communicated with the expansion port of the expansion tank;
the pressure release valve is arranged at one end of the first pipe section, which is communicated with an external water source.
In some exemplary embodiments, the heat exchange device further comprises:
a refrigerant inlet arranged adjacent to the first water outlet;
and the refrigerant outlet is arranged adjacent to the first water inlet, the refrigerant inlet and the refrigerant outlet are arranged towards one side where the water tank is positioned in the horizontal direction, and the refrigerant inlet and the refrigerant outlet are arranged side by side along a third straight line in the gravity direction.
In some exemplary embodiments, the hydraulic module further comprises:
the tank body is provided with a containing cavity, and the expansion tank, the heat exchange device, the water tank and the water pump are all arranged in the containing cavity; the box comprises a bottom wall with a plurality of pipeline installation openings;
The refrigerant input pipe is communicated with the refrigerant inlet;
the refrigerant output pipe is communicated with the refrigerant outlet;
an expansion honeycomb duct communicated with the first water inlet;
the water pump is provided with a water delivery end communicated with the outside, wherein the water delivery end, the refrigerant input pipe, the refrigerant output pipe and the expansion guide pipe are respectively arranged corresponding to one pipeline installation opening.
In a second aspect, embodiments of the present application provide a heat pump system comprising a hydraulic module as described above.
According to the hydraulic module and the heat pump system provided by the embodiment of the application, when water in the hydraulic module needs to be discharged, water in the water storage cavity of the water tank flows out sequentially through the second water inlet, the first water outlet, the water delivery flow channel and the first water inlet under the action of gravity, the second water outlet communicated with the water pump is also positioned above the water pump in the gravity direction, and water flow in a structural member communicating the second water outlet and the water drawing end of the water pump is also convenient to be discharged more fully under the action of gravity. In addition, the water tank adopts a water supply mode of entering from bottom to top, when the water in the water storage cavity is heated, the water is stored in the lower area of the water storage cavity, so that the risk of burning out can be reduced, and the use safety is improved.
Drawings
In order to more clearly illustrate the embodiments of the application or the technical solutions in the prior art, the drawings that are necessary for the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the application and that other drawings may be obtained from them without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a hydraulic module according to an embodiment of the present application;
FIG. 2 is a schematic diagram of a functional device according to an embodiment of the present application installed in a case;
FIG. 3 is a schematic diagram of an exploded structure of a functional device according to an embodiment of the present application;
FIG. 4 is a schematic diagram of an assembled structure of a functional device according to an embodiment of the present application;
FIG. 5 is a schematic view of a pipeline docking assembly according to an embodiment of the present application;
FIG. 6 is a schematic view of a thermal insulation support according to an embodiment of the present application mounted to a functional device;
FIG. 7 is a schematic view of the structure of each plate of the insulating support according to an embodiment of the present application;
fig. 8 is a schematic structural view of a water pan according to an embodiment of the present application.
Reference numerals:
10. a hydraulic module; A. a first straight line; B. a second straight line; C. a third straight line;
100. A case; 100a, a containing cavity; 110. a top wall; 120. a bottom wall; 130. a peripheral sidewall; 131. a rear sidewall;
140. a water receiving tray; 140a, a docking opening; 141. a boss; 142. a water receiving main body; 142a, a drain port; 143. a turnover part; 140c, a water collection sump;
200. an expansion tank; 210. an expansion port;
300. a heat exchange device; 310a, a first water inlet; 310. a first water inlet port; 320a, a first water outlet; 320. a first water outlet port; 330. a refrigerant input interface; 340. a refrigerant output interface;
400. a water tank; 410a, a second water inlet; 410. a second water inlet port; 420a, a second water outlet; 420. a second water outlet port;
500. a water pump; 510. a water drawing end; 520. a water delivery end;
610. a transition pipe; 620. a water tank diversion pipe; 621. a first straight tube; 622. a second straight tube; 623. a third straight tube; 630. expanding the honeycomb duct; 631. a first pipe section; 632. a second pipe section; 640. a pipeline interface; 641. a deflector flange; 6401. a first interface; 6402. a second interface; 642. a mounting flange;
701. an expansion tube; 702. a pressure gauge; 703. a pressure release valve; 704. a refrigerant input pipe; 705. a refrigerant output pipe; 706. a pressure relief tube;
800. An electric control box;
20. a pipeline butt joint assembly; 21. a socket joint part; 21a, plug holes; 21b, a limiting hole; 22. a plug-in part; 221. a hard support portion; 20a, a limit groove; 20b, a first end wall surface; 23. a limiting piece; 20c, an annular sealing groove;
31. a first plate body; 32. a second plate body; 33. a third plate body; 34. a fourth plate body; 35. a fifth plate body; 36. a sixth plate body; 30a, a first profiling space; 30b, a second profiling space; 30c, a honeycomb duct imitation groove; 30d, an input tube profiling channel; 30e, outputting a profiling channel of the pipe; 30f, heat exchange space; 30h, a pump body imitation groove.
Detailed Description
The present application will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present application more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the application.
The hydraulic module is used for exchanging heat between the refrigerant in the refrigerant flow channel and the water in the water delivery flow channel so as to heat the water or cool the water, so that the water with the set temperature is output and is delivered to a water storage device such as a water tank or a heat release device such as a ground heating pipe and a radiator.
The inventor finds that the heat exchange device, the small water tank heater, the water pump, the expansion tank, the temperature controller, the electric control box and other parts of the hydraulic module are improperly designed in the arrangement positions in the box body, so that moisture is easy to remain in the inner space of the parts, and the residual moisture is easy to corrode the inner structure of the parts. For example, when the hydraulic module is checked out, the water in the hydraulic module is discharged, and if the water remains, the hydraulic module is put into the home of the user for a long time, and the water remains easily to corrode the inside of the parts. Therefore, it is necessary to set the arrangement positions of the components inside the hydraulic module so that the water in the internal space of the hydraulic module components can be more sufficiently discharged. Based on the above, the embodiment of the application provides a hydraulic module and a heat pump system.
The hydraulic module provided by the embodiment of the application can be used for an air energy water heater, and also can be used for household heating equipment such as floor heating, radiators and the like, and is not particularly limited. As shown in fig. 1-3, a hydraulic module 10 according to an embodiment of the present application is schematically configured,
the hydraulic module 10 provided in the embodiment of the present application includes a plurality of functional devices, for example, the functional devices include the expansion tank 200, the heat exchange device 300, the water tank 400, the water pump 500, and the like.
The heat exchange device 300 is internally provided with a water delivery channel and a refrigerant channel, fluids with different temperatures are respectively circulated in the water delivery channel and the refrigerant channel, and heat of the fluid in the water delivery channel and the fluid in the refrigerant channel is exchanged to regulate and control the temperature of the fluid in the water delivery channel. The heat exchange device 300 comprises a temperature detection assembly extending into the water delivery flow channel, wherein the temperature detection assembly is used for obtaining the temperature of fluid in the water delivery flow channel so as to regulate the temperature of the fluid in the refrigerant flow channel according to the temperature of the fluid in the water delivery flow channel, and further regulate the temperature of the fluid output from the water delivery flow channel within a preset temperature range.
One end of the water delivery flow channel is provided with a first water inlet 310a, the other end of the water delivery flow channel is provided with a first water outlet 320a, the first water inlet 310a is used for being connected with an external water source, and water flow delivered by the external water source enters the water delivery flow channel from the first water inlet 310a and is output from the first water outlet 320 a. The flow direction of the fluid in the water delivery flow channel is opposite to the flow direction of the fluid in the refrigerant flow channel, so that the heat exchange efficiency of the fluid in the water delivery flow channel and the fluid in the refrigerant flow channel is improved. The temperature detection assembly is used for detecting the temperature of the water flow at and near the first water inlet 310a and the first water outlet 320a so as to obtain the temperature state of the water flow in the water delivery flow channel. The heat exchange device 300 includes a plate heat exchange device 300, a double pipe heat exchange device 300, and the like.
The water tank 400 has a water storage cavity, the water tank 400 also has a second water inlet 410a and a second water outlet 420a which are communicated with the water storage cavity, water flows into the water storage tank 400 from the second water inlet 410a and flows out of the water storage cavity from the second water outlet 420a, and part of water entering the water tank 400 is buffered in the water storage cavity. The water tank 400 has a heater for heating water stored in the water storage chamber to regulate the temperature of the water flow outputted from the second water outlet 420a of the water tank 400.
The water pump 500 has a water drawing end 510 and a water delivery end 520, the water drawing end 510 of the water pump 500 is used for communicating with at least one of the water tank 400 or the heat exchange device 300, the water delivery end 520 of the water pump 500 is used for communicating with the outside, and water flow enters the water pump 500 from the water drawing end 510 and is output to the external structure from the water delivery end 520. The water pump 500 is used to provide water-feeding power so that water in the hydro module 10 can flow in the internal spaces of the water tank 400 and the heat exchange device 300.
The expansion tank 200 has an expansion port 210 for communication with at least one of the water tank 400 or the heat exchange device 300. Expansion tank 200 is used to balance the pressure changes of the water in the system due to temperature changes. When the water temperature rises, the volume expands, so that the pressure in the water pipe increases, and the expansion tank 200 can press the water expanded in the system into the expansion tank 200, so that the pressure balance of the water system in a certain range is realized.
The first water outlet 320a is communicated with the second water inlet 410a, the second water outlet 420a is communicated with the water drawing end 510 of the water pump 500, the water pump 500 operates to drive water flow from the first water inlet 310a into the water delivery flow channel, the water flows from the first water outlet 320a to the second water inlet 410a and flows into the water storage cavity, the water in the water storage cavity is pumped from the second water outlet 420a to the water drawing end 510 of the water pump 500, and the water in the water pump 500 is supplied to an external structure from the water delivery end 520, for example, the water delivery end 520 is communicated with a ground heating pipe of the ground heating, and the like.
As shown in fig. 2, in the gravity direction G, the water pump 500 is located below the water tank 400, the expansion tank 200 is located above the heat exchange device 300, the first water inlet 310a is lower than the first water outlet 320a, the first water outlet 320a is communicated with the second water inlet 410a, and the first water outlet 320a is lower than the second water inlet 410a, or the first water outlet 320a is flush with the second water inlet 410a, the second water inlet 410a is lower than the second water outlet 420a, and the second water outlet 420a is communicated with the water drawing end 510 of the water pump 500. Thus, when the water inside the hydraulic module 10 needs to be discharged, under the action of gravity, the water in the water storage cavity of the water tank 400 can flow out through the second water inlet 410a, the first water outlet 320a, the water delivery flow channel and the first water inlet 310a in sequence, and the second water outlet 420a communicated with the water pump 500 is also positioned above the water pump 500 in the gravity direction G, so that the water flow inside the structural member communicating the second water outlet 420a and the water drawing end 510 of the water pump 500 is also convenient to be discharged more fully under the action of gravity. In addition, the water tank 400 adopts a water supply mode of lower inlet and upper outlet, when water in the water storage cavity is heated, water is stored in the lower area of the water storage cavity, so that the risk of dry out can be reduced, and the use safety is improved.
The expansion port 210 of the expansion tank 200 is communicated with the first water inlet 310a, so that the expansion tank 200 can also be communicated with the water delivery flow passage of the heat exchange device 300 and the water storage cavity of the water tank 400, thereby balancing the pressure in the water delivery flow passage of the heat exchange device 300 and the water storage cavity of the water tank 400. In the gravity direction G, the first water inlet 310a is positioned in a region below the hydraulic module 10, the region space below the hydraulic module 10 is large, structural members for detecting the pressure in the water delivery flow channel of the heat exchange device 300 and adjusting the pressure in the water delivery flow channel are conveniently arranged, and therefore the hydraulic module 10 is compact in overall layout structure and convenient to overhaul and install.
In the horizontal direction, the first water inlet 310a and the first water outlet 320a are both opened toward one side where the water tank 400 is located, and the second water inlet 410a and the second water outlet 420a are both opened toward one side where the heat exchange device 300 is located, so that the first water outlet 320a is convenient to communicate with the second water inlet 410a, and the number of reversing times of structural members communicating the first water outlet 320a with the second water inlet 410a is convenient to reduce, in addition, the structural members connected to the first water inlet 310a, the first water outlet 320a, the second water inlet 410a and the second water outlet 420a can be more located between the water tank 400 and the heat exchange device 300, so that the overall layout structure of the hydraulic module 10 is compact, and the thickness of the hydraulic module 10 is convenient to reduce.
The heat exchange device 300 comprises a heat exchange box, wherein a water delivery flow channel and a refrigerant flow channel are formed in the heat exchange box, the heat exchange device 300 further comprises a first water inlet interface 310 and a first water outlet interface 320, the first water inlet interface 310 is provided with a first water inlet 310a, and the first water outlet interface 320 is provided with a first water outlet 320a. The first water inlet port 310 and the first water outlet port 320 are both convexly arranged on the outer surface of the heat exchange box, so that structural members are connected with the first water inlet port 310 and the first water outlet port 320, and the first water inlet port 310a and the first water outlet port 320a are communicated with corresponding structural members.
In the gravity direction G, the first water inlet 310a and the first water outlet 320a are arranged side by side along the first straight line a, so that the first water inlet 310a and the first water outlet 320a are arranged on the same straight line, the positions of structural members connected to the first water inlet 310a and the first water outlet 320a are convenient to arrange, and meanwhile, the structural members are prevented from interfering with structural members communicating with the refrigerant flow channels, so that the structural members connected to the heat exchange device 300 are orderly arranged, and the overhaul and the installation are convenient.
The water tank 400 comprises a water tank body, the water tank body is provided with a water storage cavity, the water tank 400 further comprises a second water inlet interface 410 communicated with a second water inlet 410a and a second water outlet interface 420 communicated with a second water outlet 420a, and the second water inlet interface 410 and the second water outlet interface 420 are both arranged on the outer surface of the water tank 400 in a protruding mode so as to enable structural components to be arranged on the second water inlet interface 410 and the second water outlet interface 420, and the second water inlet 410a and the second water outlet 420a are communicated with the corresponding structural components.
In the gravity direction G, the second water inlet 410a and the second water outlet 420a are arranged side by side along the second straight line B, so that the second water inlet 410a and the second water outlet 420a are arranged on the same straight line, which is convenient for further improving the compactness of the water tank 400 and the structural members of the connector to the water tank 400, and is beneficial to reducing the size of the hydraulic module 10.
The hydraulic module 10 further comprises an integrated piping subsystem comprising a plurality of connection pipes, two functional devices of the hydraulic module 10 being communicated through at least one connection pipe, for example, the first water outlet 320a of the heat exchange device 300 being communicated with the second water inlet 410a of the water tank 400 through one connection pipe or two connection pipes; the second water outlet 420a of the water tank 400 is communicated with the drawing end 510 of the water pump 500 through one or two connecting pipes. The application does not limit the number of connecting pipelines for connecting two functional devices, and can be specifically selected according to actual requirements.
Optionally, one of the connection pipelines of the integrated pipe subsystem is a transition pipe 610, the transition pipe 610 communicates with the first water outlet 320a and the second water inlet 410a, specifically, one end of the transition pipe 610 is connected to the first water outlet 320 to communicate with the water delivery channel, and one end of the transition pipe 610 is connected to the second water inlet 410 to communicate with the water storage cavity.
The transition pipe 610 is a transition straight pipe, the axial direction of the transition straight pipe is perpendicular to the first straight line a and the second straight line B, and the first water outlet 320a and the second water inlet 410a are communicated through the transition straight pipe, so that water flow can smoothly circulate between the first water outlet 320a and the second water inlet 410a, and the space occupied by a pipeline for communicating the first water outlet 320a and the second water inlet 410a is small.
Further, the central axis of the transition straight pipe is located in the plane defined by the first straight line a and the second straight line B, that is, the central axes of the first water outlet 320a, the first water inlet 310a, the second water outlet 420a and the second water inlet 410a are coplanar, so that the water tank 400 and the heat exchange device 300 can be coplanar, the hydraulic module 10 is convenient for compact structure, and water flow is convenient for smooth flow in the water tank 400, the heat exchange device 300 and the connecting pipeline.
At least one connecting pipeline of the integrated pipeline subsystem forms a water tank flow guide pipe 620, one end of the water tank flow guide pipe 620 is connected to the second water outlet port 420, the other end of the water tank flow guide pipe 620 is connected to the water drawing end 510 of the water pump 500, and the second water outlet port 420a is communicated with the water drawing end 510 of the water pump 500 through the water tank flow guide pipe 620. In the gravity direction G, the water pump 500 is located below the water tank 400, so that the second water inlet 410a and the second water outlet 420a are higher than the water pump 500, and therefore, the length of the water tank guide pipe 620 communicating the second water outlet 420a and the water drawing end 510 of the water pump 500 needs to be designed longer, and the water tank guide pipe 620 can be formed by splicing two or three sections of connecting pipelines, so that the assembly is convenient.
When the water tank flow guide pipe 620 is communicated with the second water outlet 420a and the water drawing end 510 of the water pump 500, optionally, the water tank flow guide pipe 620 is arranged to extend from the second water outlet 420a to the outside of the transition pipe 610 and then to be connected with the water drawing end 510 of the water pump 500, so that the water tank flow guide pipe 620 can be concentrated between the water tank 400 and the heat exchange device 300, and the installation space is fully utilized. The water tank flow guide pipe 620 thus designed is of a multi-section bending structure, and optionally, the water tank flow guide pipe 620 comprises a first straight pipe 621, a second straight pipe 622 and a third straight pipe 623 which are sequentially connected, wherein the first straight pipe 621 and the third straight pipe 623 are respectively arranged at an included angle with the second straight pipe 622,
specifically, as shown in fig. 3, the axial direction of the first straight pipe 621 is perpendicular to the second straight line B, and the first straight pipe 621 is connected to the second water outlet 420a, for example, the second water outlet 420 is convexly disposed on the outer surface of the tank body, the axial direction of the second water outlet 420 is parallel to the axial direction of the transition straight pipe, the first straight pipe 621 is connected to the second water outlet 420, and the axial direction of the first straight pipe 621 is perpendicular to the axial direction of the second water outlet 420. The second straight pipe 622 is connected to the first straight pipe 621, and the second straight pipe 622 extends from the first straight pipe 621 along a direction parallel to the second straight line B to the outside of the transition pipe 610 and extends to be connected to the third straight pipe 623, for example, the first straight pipe 621, the second straight pipe 622 and the second water outlet 420 form an included angle with each other in axial direction. The third straight pipe 623 extends from the second straight pipe 622 in a direction forming an angle with the second straight line B to be connected to the water drawing end 510 of the water pump 500. Therefore, the water tank flow guide pipe 620 is of a two-section bending structure, and the bending angle of the bending part of the water tank flow guide pipe 620 is large, so that water flow is facilitated, and water is smoothly discharged.
Wherein, the first straight pipe 621, the second straight pipe 622 and the third straight pipe 623 of the water tank diversion pipe 620 can be formed by a section of connecting pipeline respectively; alternatively, the water tank draft tube 620 is formed by splicing two sections of connecting pipes, for example, one of the connecting pipes has a portion forming a first straight pipe 621, the other of the connecting pipes has a portion abutting against the other of the connecting pipes forming a second straight pipe 622, and the other of the connecting pipes has a remaining portion forming a third straight pipe 623. The number of the connecting pipelines spliced to form the water tank diversion pipe 620 is not limited, and can be specifically selected according to actual requirements.
In addition, one end of the second straight pipe 622 is directly connected to the first straight pipe 621, and the other end of the second straight pipe 622 is directly connected to the third straight pipe 623. Alternatively, the water tank diversion pipe 620 further includes a first connection pipe section (not shown) connected between the first straight pipe 621 and the second straight pipe 622, and a second connection pipe section (not shown) connected between the second straight pipe 622 and the third straight pipe 623, wherein the first connection pipe section is a straight pipe or an elbow pipe, and the second connection pipe section is a straight pipe or an elbow pipe. When the first connecting pipe section is a straight pipe, the first connecting pipe section is respectively arranged at an included angle with the first straight pipe 621 and the second straight pipe 622; when the second connecting tube section is a straight tube, the second connecting tube section is disposed at an included angle with the second straight tube 622 and the third straight tube 623, respectively.
The hydraulic module further includes a housing 100, the housing 100 includes a top wall 110, a bottom wall 120, and a peripheral side wall 130, the peripheral side wall 130 is connected between the top wall 110 and the bottom wall 120, and the peripheral side wall 130, the top wall 110, and the bottom wall 120 together define a housing cavity 100a, and the peripheral side wall 130 includes a front side wall and a rear side wall 131, and the front side wall is openable or closable to facilitate installation and maintenance of devices installed in the housing cavity 100 a. The second straight tube 622 is disposed between the transition tube 610 and the rear sidewall 131.
One of the connecting pipelines of the integrated pipe subsystem forms an expansion flow guide pipe 630, a first end of the expansion flow guide pipe 630 is communicated with the expansion port 210 of the expansion tank 200, a second end of the expansion flow guide pipe is communicated with the first water inlet 310a of the heat exchange device 300, and a third end of the expansion flow guide pipe is communicated with an external water source. The external water source enters the water delivery flow passage from the expansion guide pipe 630 through the first water inlet 310a, and the first water inlet 310a and the expansion port 210 of the expansion tank 200 are arranged to be communicated with the same expansion guide pipe 630, so that the pressure in the water delivery flow passage and the space communicated with the water delivery flow passage can be balanced through the expansion tank 200.
Optionally, the expansion flow guiding pipe 630 has a first pipe section 631 and a second pipe section 632, and the second pipe section 632 is disposed on the first pipe section 631 and the internal flow channels of the two are communicated. The second pipe section 632 communicates with the first water inlet 310a, and one end of the first pipe section 631 communicates with the expansion port 210 of the expansion tank 200, and the other end is provided at the bottom wall 120 of the tank 100 and communicates with an external water source. Wherein, the expansion guide pipe 630 comprises two sections of pipe bodies, so that the expansion guide pipe 630 is convenient to integrally process and mold. Alternatively, the first tube segment 631 and the second tube segment 632 are integrally injection molded.
Both the first tube segment 631 and the second tube segment 632 are straight tubes, the axial direction of the second tube segment 632 being at an angle to the axial direction of the first tube segment 631, e.g., the axial direction of the second tube segment 632 being perpendicular to the axial direction of the first tube segment 631; alternatively, the axial direction of the second tube segment 632 is at an acute angle to the axial direction of the portion of the first tube segment 631 that is adapted to communicate with the expansion port 210 of the expansion tank 200.
Alternatively, the axial direction of the first tube section 631 is arranged in the gravity direction G, and the first tube section 631 has a lower end for communication with an external water source and an upper end for communication with the expansion port 210 of the expansion tank 200. The axial direction of the second pipe section 632 is perpendicular to the axial direction of the first pipe section 631, and the open end of the second pipe section 632 is disposed toward the first water inlet 310 a.
The expansion port 210 of the expansion tank 200 communicates with the expansion nozzle 630. Optionally, the hydraulic module 10 further includes an expansion tube 701, the expansion tube 701 being connected to the expansion port 210, and the expansion tube 701 extending from the expansion port 210 to pass outside the transition tube 610 and continuing to be connected to the first tube segment 631 of the expansion conduit 630, e.g., the expansion tube 701 extending through the transition tube 610 to be connected to the first tube segment 631 of the expansion conduit 630 on a side thereof facing away from the second straight tube 622.
In the gravity direction G, the expansion port 210 of the expansion tank 200 is opened toward the side where the heat exchange device 300 is located, so as to set the expansion pipe 701 to communicate the expansion port 210 with the expansion flow guiding pipe 630, and reduce the bending times of the expansion pipe 701.
The hydraulic module 10 further includes a pressure gauge 702, where the pressure gauge 702 is disposed on the expansion flow guiding tube 630, and the pressure gauge 702 is used to obtain the pressure of the flow channel inside the expansion flow guiding tube 630, so as to obtain the pressure in the water delivery flow channel and the cavity communicated with the water delivery flow channel. For example, pressure gauge 702 is provided at a portion of first tube segment 631 for communication with expansion port 210 of expansion tank 200.
The hydraulic module 10 further comprises a pressure release valve 703, the pressure release valve 703 is arranged on the expansion flow guide pipe 630, and the pressure release valve 703 is used for releasing pressure on the internal flow passage of the expansion flow guide pipe 630 when the pressure gauge 702 detects that the pressure of the internal flow passage of the expansion flow guide pipe 630 is higher than the preset pressure, so that the use safety is improved. For example, relief valve 703 is provided at an end of first tube segment 631 that communicates with an external water source.
Optionally, the pressure gauge 702 and the pressure relief valve 703 are disposed on the first pipe section 631, and the side where the second pipe section 632 is disposed is avoided, so that the installation positions of the pressure gauge 702, the pressure relief valve 703 and the second pipe section 632 are prevented from being concentrated, and the pressure gauge 702 and the pressure relief valve 703 are inconvenient to disassemble and assemble.
One end of the refrigerant flow channel of the heat exchange device 300 forms a refrigerant inlet, and the other end forms a refrigerant outlet. The refrigerant inlet is disposed adjacent to the first water outlet 320a, and the refrigerant outlet is disposed adjacent to the first water inlet 310a, so that the flowing direction of the fluid in the refrigerant flow channel is opposite to the flowing direction of the fluid in the water delivery flow channel. In the horizontal direction, the refrigerant inlet and the refrigerant outlet are both opened toward the side where the water tank 400 is located, and in the gravity direction G, the refrigerant inlet and the refrigerant outlet are arranged side by side along the third straight line C, so that the refrigerant inlet, the refrigerant outlet, the first water inlet 310a and the first water outlet 320a are opened toward the same side, and structural members for connecting the refrigerant inlet, the refrigerant outlet, the first water inlet 310a and the first water outlet 320a are orderly arranged, so that the structure is compact.
The heat exchange device 300 includes a refrigerant input interface 330 and a refrigerant output interface 340, the refrigerant input interface 330 has a refrigerant inlet, and the refrigerant output interface 340 has a refrigerant outlet. The refrigerant input interface 330 and the refrigerant output interface 340 are both arranged on the outer surface of the heat exchange body in a protruding mode, and the refrigerant input interface 330, the refrigerant output interface 340, the first water inlet interface 310 and the first water outlet interface 320 are axially parallel.
The hydraulic module 10 further includes a refrigerant input pipe 704 and a refrigerant output pipe 705, wherein one end of the refrigerant input pipe 704 is connected to the refrigerant inlet, the other end is communicated with the refrigerant system, one end of the refrigerant output pipe 705 is connected to the refrigerant outlet, the other end is communicated with the refrigerant system, specifically, the refrigerant input pipe 704 is connected to the refrigerant input interface 330, the refrigerant output pipe 705 is connected to the refrigerant output interface 340, and the refrigerant system is used for regulating and controlling the temperature of the fluid in the refrigerant flow channel.
The hydraulic module 10 further includes a pressure relief pipe 706, wherein one end of the pressure relief pipe 706 is communicated with the pressure relief valve 703, and the other end of the pressure relief pipe 706 is communicated with the external atmosphere, for example, one end of the pressure relief pipe 706 is connected to a portion of the first pipe section 631 adjacent to the pressure relief valve 703; alternatively, pressure relief tube 706 is connected to pressure relief valve 703.
The bottom wall 120 and the top wall 110 of the case 100 are disposed opposite to each other in the gravity direction G and connected to opposite ends of the peripheral sidewall 130 to define the accommodating chamber 100a. The bottom wall 120 has a plurality of pipe installation openings, the water pump 500 further has a water delivery end 520, the water delivery end 520 of the water pump 500, the refrigerant input pipe 704, the refrigerant output pipe 705 and the expansion guide pipe 630 are respectively arranged corresponding to one pipe installation opening, so as to be communicated with an external system, and the end part, communicated with the external system, of the integrated pipe subsystem is integrated in the bottom wall 120, so that the integrated pipe is convenient to install and maintain and has a compact structure.
The plurality of tube mounting openings are spaced apart in a plane perpendicular to the direction of gravity G to prevent each tube from interfering with the other when communicating with an external system through the bottom wall 120.
As shown in fig. 4, the hydraulic module 10 according to the embodiment of the present application further includes a pipe butt joint assembly 20, where the pipe butt joint assembly 20 is disposed at the butt joint of the connecting pipes to connect the two connecting pipes; alternatively, the pipeline docking assembly 20 is disposed at a junction between the connecting pipeline and the functional device to conduct the connecting pipeline and the functional device.
As shown in fig. 5, the pipe docking assembly 20 includes a socket portion 21, a plug portion 22, and a stopper 23. The socket joint part 21 and the plug joint part 22 are nested, and the limiting piece 23 is arranged at the joint of the socket joint part 21 and the plug joint part 22 so as to fix the socket joint part 21 and the plug joint part 22.
Specifically, the socket portion 21 has a socket hole 21a and a limiting hole 21b, and the extending direction of the limiting hole 21b forms an included angle with the axial direction of the socket hole 21a, for example, the extending direction of the limiting hole 21b is perpendicular to the axial direction of the socket hole 21a. The limiting hole 21b is spaced from the insertion hole 21a, or the limiting hole 21b extends to communicate with the insertion hole 21a.
The plugging portion 22 is plugged into the plugging hole 21a and seals the plugging hole 21a, specifically, the plugging portion 22 axially extends into the plugging hole 21a along the plugging hole 21a and seals the plugging hole 21a. The plug-in part 22 is provided with the limit groove 20a, when the plug-in part 22 is plugged in the plug-in hole 21a, the limit hole 21b is butted with the limit groove 20a, the limit piece 23 penetrates through the limit hole 21b and is plugged in the limit groove 20a, so that the limit piece 23 is fixed in the limit hole 21b, and meanwhile, the plug-in part 22 is fixed in the sleeve-in part 21, so that the assembly is simple.
According to the hydraulic module 10, the pipeline butt joint assembly 20 is arranged at the butt joint position of the connecting pipeline and the butt joint position of the connecting pipeline and the functional devices, so that the assembly is convenient, particularly the assembly at the two-section structure arranged at an included angle is convenient, the split design of the pipeline communicated with the two functional devices can be realized, the pipeline structure is compact, and the large-curve and large-volume pipeline is prevented from occupying a large space. And the internal pipeline structure design of the hydraulic module 10 is more flexible, so that pipelines can be flexibly spliced according to the positions of all functional devices in the hydraulic module 10, and the requirements of position arrangement of various functional devices can be met.
When the pipeline butt joint assembly 20 is arranged at the butt joint position of the connecting pipeline and the functional device, optionally, the end part of the connecting pipeline forms a sleeve joint part 21, the interface of the functional device and the connecting pipeline is formed into a plug joint part 22, and when the pipeline butt joint assembly is assembled, the end part of the connecting pipeline forming the sleeve joint part 21 is directly sleeved at the interface of the functional device, so that the assembly is convenient. In other embodiments, the end of the connecting pipeline may be provided with a plug-in portion 22, and the interface of the functional device and the connecting pipeline forms a socket-connection portion 21.
Optionally, the location where the functional device interfaces with the connecting conduit to form the conduit interface assembly 20 includes: the junction of the first water inlet port 310 and the expansion guide pipe 630, the junction of the first water outlet port 320 and the transition pipe 610, the junction of the second water inlet port 410 and the transition pipe 610, the junction of the second water outlet port 420 and the water tank guide pipe 620, the junction of the water drawing end 510 of the water pump 500 and the water tank guide pipe 620, the junction of the expansion guide pipe 630 and the pressure release valve 703, and the junction of the expansion guide pipe 630 and the pressure gauge 702. The above is merely illustrative of the location where the functional device and the connecting pipeline are abutted to form the pipeline abutting assembly 20, and the location where the functional device and the connecting pipeline are abutted to form the pipeline abutting assembly 20 includes, but is not limited to, the location described above, and other functional devices and connecting pipelines in the present application may form the pipeline abutting assembly 20 according to the embodiments of the present application.
When the pipeline docking assembly 20 is disposed at the junction between the connecting pipelines, optionally, one end of one connecting pipeline forms a plugging portion 22, and one end of the other connecting pipeline forms a sleeving portion 21.
Optionally, the location where the connection tubing interfaces with the connection tubing to form the tubing interface assembly 20 includes: when the first straight pipe 621, the second straight pipe 622 and the third straight pipe 623 of the water tank flow guiding pipe 620 are respectively a connecting pipeline, the joint of the first straight pipe 621 and the second straight pipe 622 forms a group of pipeline joint components 20, and the joint of the second straight pipe 622 and the third straight pipe 623 forms a group of pipeline joint components 20; alternatively, when the water tank draft tube 620 is formed by splicing two sections of connecting pipes, the butt joint of the two sections of connecting pipes forms a set of pipe butt joint assemblies 20. The above is merely illustrative of the location where the connection pipe forms the pipe butt joint assembly 20, and the location where the connection pipe forms the pipe butt joint assembly 20 includes, but is not limited to, the location where other connection pipes form the pipe butt joint assembly 20 according to the embodiments of the present application.
As shown in fig. 5, the outer peripheral wall of the plugging portion 22 is provided with a limit groove 20a, so that when the plugging portion 22 is plugged into the plugging hole 21a, the limit groove 20a corresponds to the limit hole 21b, and the limit piece 23 is conveniently and smoothly plugged into the limit groove 20a through the limit hole 21 b.
Optionally, the limiting groove 20a is an annular limiting groove 20a disposed around the periphery of the plugging portion 22, so that the limiting member 23 is conveniently plugged into the limiting groove 20a at multiple angles, and the plugging portion 22 and the socket portion 21 are conveniently spliced at multiple angles, so that the assembly is more flexible.
Optionally, the socket portion 21 has two limiting holes 21b, in a direction perpendicular to the axial direction of the socket hole 21a, one of the limiting holes 21b is disposed on one side of the socket hole 21a, the other limiting hole 21b is disposed on the other side of the socket hole 21a, one end of the limiting member 23 is plugged into one of the limiting holes 21b, the other end of the limiting member is plugged into the other limiting hole 21b, so as to improve the plugging stability of the limiting member 23 in the limiting groove 20a, and improve the connection stability of the plug portion 22 and the socket portion 21. The socket 21 and the socket 21 are prevented from axially rotating relative to each other about the insertion hole 21 a.
The limiting piece 23 is arranged around the periphery of the sleeving part 21, and when the assembly is carried out, two ends of the limiting piece 23 are in one-to-one correspondence with the two limiting holes 21b and are spliced in the two limiting holes 21b, so that one-step splicing in place is facilitated, and the assembly and disassembly are convenient.
The plug portion 22 includes a hard supporting portion 221 and a sealing ring (not shown in the figure), the sealing ring is sleeved on the periphery of the hard supporting portion 221, and the sealing ring is respectively abutted with the outer wall surface of the hard supporting portion 221 and the inner wall surface of the sleeve portion 21 so as to seal a gap between the plug portion 22 and the sleeve portion 21. The hard supporting portion 221 is used for supporting the sealing ring to ensure the installation stability of the plugging portion 22 plugged into the socket portion 21. The stopper groove 20a is formed on the outer surface of the hard support 221.
The outer peripheral wall of the hard support part 221 is formed with an annular sealing groove 20c, and a sealing ring is arranged in the annular sealing groove 20c to limit the sealing ring in the annular sealing groove 20c, so that the sealing ring is prevented from moving relative to the hard support part 221 when the plug part 22 is plugged in the plug hole 21 a. The seal ring is in contact with the wall surface of the insert hole 21a defined by the hard support portion 221 and the socket portion 21 in the annular seal groove 20c, respectively, and has a good seal effect.
The outer surface of the plugging portion 22 includes a first end wall surface 20b, where the first end wall surface 20b is the surface of the plugging portion 22 that is deepest into the plugging hole 21a, and when the plugging portion 22 is plugged into the plugging hole 21a, the first end wall surface 20b, the limiting groove 20a and the annular sealing groove 20c are all located in the plugging hole 21 a. The distance from the annular sealing groove 20c to the first end wall surface 20b is smaller than the distance from the limiting hole 21b to the first end wall surface 20b, so that the hard supporting portion 221 can have more parts extending into the inserting hole 21a, stability of inserting the inserting portion 22 into the sleeving portion 21 is improved, and a good sealing effect of the sealing ring is maintained.
The hydraulic module of the embodiment of the application further comprises a heat-insulating support piece, wherein the heat-insulating support piece is used for providing support for the functional device of the hydraulic module 10, has heat insulation, is arranged on the periphery of the functional device, can prevent water vapor from condensing on the surface of the functional device, and reduces the humidity in the box body 100 of the hydraulic module 10.
Wherein, in the horizontal direction, the expansion tank 200 and the heat exchanging device 300 are positioned at the same side of the water tank 400; in the gravity direction G, the expansion tank 200 is located above the heat exchange device 300, and the heat exchange device 300 is mounted to the tank 100, and the water pump 500 is located below the water tank 400 and mounted to the tank 100. A thermal insulation support is provided to the tank body 100, and has a first profiling space 30a for installing the expansion tank 200 and a second profiling space 30b for installing the water tank 400, with reference to fig. 6 and 7.
According to the hydraulic power module, the positions of the expansion tank 200, the heat exchange device 300, the water pump 500 and the water tank 400 are arranged, the heat exchange device 300 and the water pump 500 are arranged in the lower area of the box body 100 in the gravity direction G, and the expansion tank 200 and the water tank 400 are arranged in the upper area of the box body 100 in the gravity direction G, so that the expansion tank 200 and the water tank 400 do not need to be directly arranged in the box body 100, the structure for fixing the expansion tank 200 and the water tank 400 is simplified, and the hydraulic power module 10 is simple and compact in structure. And provide the support for expansion tank 200 and water tank 400 through setting up the support piece that keeps warm, the support piece that keeps warm simultaneously has the thermal insulation, can reduce the gel volume of steam at expansion tank 200 and water tank 400 surface at least, effectively improves the air humidity in the box 100.
The thermal insulation support includes a first plate 31, the first plate 31 having a first profiling space 30a and a second profiling space 30b. The first profiling space 30a is a first profiling groove adapted to the expansion tank 200, and optionally, the expansion tank 200 is clamped to the first profiling space 30a. The second profiling space 30b is a second profiling groove matched with the water tank 400, and optionally, the water tank 400 is clamped in the second profiling space 30b. Further, the portions of both the expansion tank 200 and the water tank 400 facing away from the first plate 31 are in contact with the wall surface of the tank 100 or other structural members of the hydraulic module 10 to improve the installation stability of the expansion tank 200 and the water tank 400.
The heat insulation support comprises a first plate body 31 and a second plate body 32, and the first plate body 31 and the second plate body 32 are covered to define a first profiling space 30a and a second profiling space 30b. In the gravity direction G, the first plate 31 and the second plate 32 are located at an upper region of the housing cavity 100a of the case 100, and the first plate 31 and the second plate 32 may also cover other devices located at the upper region of the housing cavity 100a of the case 100 to insulate the other devices.
At least one of the first plate 31 and the second plate 32 is provided to the tank 100 to prevent the first plate 31 and the second plate 32 from moving relative to the tank 100, thereby maintaining the installation stability of the expansion tank 200 and the water tank 400. For example, the first plate 31 is fixed to the case 100, and the second plate 32 is clamped to the first plate 31 to fix the first plate 31 and the second plate 32; alternatively, both the first plate 31 and the second plate 32 are abutted against the inner wall surface of the case 100 to fix the positions of both the first plate 31 and the second plate 32 relative to the case 100; still alternatively, other structural members of the first plate 31 and the second plate 32 are provided to be mounted in the case 100, so as to fix positions of both the first plate 31 and the second plate 32 with respect to the case 100.
The heat preservation support piece still includes third plate body 33, third plate body 33 locates first plate body 31 below in gravity direction G, third plate body 33 and first plate body 31 butt joint are limited to be used for holding the honeycomb duct imitative groove 30c of water tank honeycomb duct 620, insulate against heat for water tank honeycomb duct 620 through the heat preservation support piece, prevent that steam from condensing on water tank honeycomb duct 620 surface, simultaneously, first plate body 31 and third plate body 33 can provide the support for water tank honeycomb duct 620, improve the connection stability that water tank honeycomb duct 620 is connected with second water outlet port 420, drawing water end 510 of water pump 500 respectively.
When the water tank flow guide 620 includes the first straight pipe 621, the second straight pipe 622 and the third straight pipe 623, the second straight pipe 622 of the water tank flow guide 620 is accommodated in the flow guide imitating groove 30c, optionally, at least part of the first straight pipe 621 and the third straight pipe 623 is accommodated in the flow guide imitating groove 30c, so as to improve the supporting stability of the heat insulation supporting member on the water tank flow guide 620.
When the water pump 500 is used for conveying fluid in the water tank 400, condensation can also appear on the outer surface of the water pump 500 due to temperature difference, optionally, the third plate 33 is provided with a pump body imitation groove 30h for accommodating the water pump 500, the water pump 500 is insulated through the third plate 33, meanwhile, support is provided for the water pump 500, and the installation stability of the water pump 500 during operation is improved.
The heat preservation support piece further comprises a fourth plate body 34, the fourth plate body 34 is arranged below the first plate body 31 in the gravity direction G, the fourth plate body 34 is in butt joint with the third plate body 33 to define an input pipe profiling channel 30d for accommodating the refrigerant input pipe 704 and an output pipe profiling channel 30e for accommodating the refrigerant output pipe 705, so that the heat insulation can be performed on the refrigerant input pipe 704 and the refrigerant output pipe 705 more comprehensively, the heat loss of the refrigerant before entering the refrigerant flow channel is reduced, and the energy is saved. Optionally, a portion of the fourth plate 34 is laminated with the third plate 33 on a side of the third plate 33 facing away from the water pump 500, and the laminated portion of both the third plate 33 and the fourth plate 34 defines the input pipe profile channel 30d and the output pipe profile channel 30e.
The fourth plate 34 is also in butt joint with the first plate 31, and the fourth plate 34 can provide support for the first plate 31 below the first plate 31, and the area covered by the heat preservation support piece is more, so that the heat preservation support piece has a better heat insulation effect.
The insulating support further comprises a fifth plate 35 and a sixth plate 36. The fifth plate 35 is disposed on a side of the heat exchange device 300 away from the water pump 500, the sixth plate 36 is connected to the fourth plate 34 and the fifth plate 35, and the fourth plate 34, the fifth plate 35 and the sixth plate 36 define a heat exchange space 30f for accommodating the heat exchange device 300, so as to provide more comprehensive protection for the heat exchange device 300, reduce heat loss of the heat exchange device 300, and reduce condensation on the outer surface of the heat exchange device 300.
Optionally, the sixth plate 36 includes a first heat preservation portion, where the first heat preservation portion is disposed on a side of the heat exchange device 300 facing away from the fifth plate 35, and the first heat preservation portion has openings for avoiding the first water inlet 310, the first water outlet 320, the refrigerant input 330 and the refrigerant output 340. The sixth plate 36 further includes a second heat-preserving portion, the second heat-preserving portion is located at a side of the heat exchange device 300 away from the fourth plate 34, and the second heat-preserving portion is connected to the first heat-preserving portion, and one end of the second heat-preserving portion away from the first heat-preserving portion contacts the fifth plate 35. The first heat preservation part, the second heat preservation part, the fourth plate 34 and the fifth plate 35 together define a heat exchange space 30f for accommodating the heat exchange device 300.
Further, the sixth plate 36 further includes a third heat insulation portion, where the third heat insulation portion is disposed on a side of the heat exchange device 300 facing away from the bottom wall 120, and the third heat insulation portion is connected to the first heat insulation portion and the second heat insulation portion. The sixth plate 36 further includes a fourth heat insulation portion, where the fourth heat insulation portion is disposed on a side of the heat exchange device 300 facing the bottom wall 120, and the fourth heat insulation portion is connected to the first heat insulation portion and the second heat insulation portion. The third heat preservation portion and the fourth heat preservation portion are respectively contacted with the fourth plate 34 and the fifth plate 35, and the first heat preservation portion, the second heat preservation portion, the third heat preservation portion, the fourth plate 34 and the fifth plate 35 jointly define a heat exchange space 30f, so that more comprehensive heat preservation protection is provided for the heat exchange device 300.
In other embodiments, the sixth plate 36 may also include only the first heat preservation portion, the third heat preservation portion, and the fourth heat preservation portion, and the second plate 32 extends to cover a side of the heat exchange device 300 facing away from the fourth plate 34, and the second plate 32, the first heat preservation portion, the third heat preservation portion, the fourth heat preservation portion, and the fifth plate 35 define the heat exchange space 30f.
Wherein, each plate body (including first plate body 31, second plate body 32, third plate body 33, fourth plate body 34, fifth plate body 35 and sixth plate body 36) of the thermal insulation support is abutted with the corresponding surface of the functional device, so as to limit the position of each functional device and provide support for each functional device. For example, each plate of the insulating support may be connected to an adjacent plate to fix the position of the adjacent two plates; or, each plate body of the heat-insulating support member is abutted against the inner wall surface of the case body 100 to fix the positions of the adjacent two plate bodies; or, each plate body of the heat preservation support member adopts a combined installation mode that adjacent plate bodies are connected and the plate bodies are abutted against the inner wall surface of the box body 100 so as to fix the positions of the two adjacent plate bodies.
The hydraulic module 10 further includes an electrical control box 800, in which an electrical conductive element is disposed in the electrical control box 800, and in the gravity direction G, the distance from the electrical control box 800 to the top wall 110 is smaller than the distance from the electrical control box 800 to the bottom wall 120, and the electrical control box 800 is disposed in the upper region of the housing cavity 100a of the housing 100, so as to prevent the electrical conductive element from being in a bottom wet region of the housing cavity 100 a. Wherein, automatically controlled box 800 locates the heat preservation support outside, and automatically controlled box 800 and heat preservation support butt, for example, automatically controlled box 800 and second plate body 32 butt, or, automatically controlled box 800 and second plate body 32 and sixth plate body 36 butt improve the installation stability of each plate body of heat preservation support.
The front side wall may be opened or closed. Optionally, the electronic control box 800 is disposed on the front side wall, and the electronic control box 800 can move along with the front side wall. After the front side wall is opened, the second plate body 32, the fifth plate body 35 or other plate bodies of the heat preservation support piece are disassembled, so that devices in the box body 100 can be overhauled, and the operation is convenient.
The heat preservation support piece is a polypropylene foam board, and the polypropylene foam board has good structural strength, can provide stable support for functional devices, and has good heat insulation effect. Alternatively, in some other embodiments, the insulating support includes a rigid support shell and a layer of insulating material filled in an interior space of the rigid support shell.
The hydraulic module 10 further includes a water pan 140, where the water pan 140 is disposed in the accommodating cavity 100a and is mounted on the bottom wall 120. As shown in fig. 8, the middle area of the water pan 140 has a plurality of docking openings 140a, and each docking opening 140a corresponds to one of the pipe installation openings of the bottom wall 120.
The integrated circuit subsystem includes a plurality of circuit interfaces 640 for interfacing with external systems, for example, the circuit interfaces 640 of the integrated circuit subsystem include, but are not limited to, interfaces that are correspondingly connected with the circuits of the refrigerant input pipe 704, the refrigerant output pipe 705, the expansion draft tube 630, the water delivery end 520 of the water pump 500, and the like.
Each pipeline interface 640 penetrates through one of the butt joint openings 140a, each pipeline interface 640 is fixed on the water pan 140, and liquid condensed on the outer surface of a device of the integrated pipe subsystem is reserved at the pipeline interface 640 under the action of gravity and flows into the water pan 140 along the surface of the pipeline interface 640. Wherein, the plurality of butt joint openings 140a of the water pan 140 are arranged in the middle area of the water pan 140, a plurality of pipeline interfaces 640 of the integrated pipeline subsystem are installed in a centralized manner corresponding to the middle area of the water pan 140, the pipeline interfaces 640 are prevented from contacting the inner wall surface of the box body 100, so that condensed liquid on the device surface of the integrated pipeline subsystem is left to the bottom wall 120 along the inner wall surface of the box body 100 and cannot be discharged at the bottom wall 120, the water pan 140 can collect water drops dropping on the surface of the functional device and the device surface of the integrated pipeline subsystem more comprehensively, water vapor can be discharged through the water pan 140 more, and the humidity of the inner space of the box body 100 is reduced.
The water pan 140 includes a water receiving main body 142 and a plurality of protruding portions 141, the protruding portions 141 are protruding on the surface of the water receiving main body 142 facing away from the bottom wall 120, each protruding portion 141 has a butt joint opening 140a, when the pipe joint 640 is installed corresponding to the butt joint opening 140a, water flow can flow to the water receiving main body 142 through the surface of the pipe joint 640 and the surface of the protruding portion 141 in sequence, and water flow is prevented from remaining at the butt joint opening 140 a.
The pipe joint 640 is fixed to at least one of the boss 141 and the water receiving main body 142. For example, the pipe joint 640 is fixed to the boss 141, so that a portion of the pipe joint 640 more adjacent to the docking opening 140a is fixed, improving stability of fixing the pipe joint 640 to the water pan 140, and improving tightness of a connection between the pipe joint 640 and the water pan 140.
The hydraulic module 10 further includes an interface gasket disposed between the pipe interface 640 and the boss 141, and seals a gap between the pipe interface 640 and the boss 141 by the interface gasket, preventing moisture from entering the docking opening 140a from the gap between the pipe interface 640 and the boss 141.
The drain pan 140 has a water collection tank 140c and a drain outlet 142a, the drain outlet 142a is provided in the tank bottom wall 120 of the drain tank, and water collected in the drain tank is discharged from the drain outlet 142a to the outside space. Wherein, in the gravity direction G, the drain port 142a is lower than the docking opening 140a, further preventing water collected into the water collecting tank 140c from overflowing the docking opening 140a. For example, the drain port 142a is opened on the surface of the water receiving main body 142.
The pressure relief pipe 706, which is communicated with the pressure relief valve 703, penetrates the water outlet 142a to communicate with the outside air, and the opening through which the pressure relief pipe 706 penetrates is the same opening as the water outlet 142a, so that the structure of the water pan 140 is simplified, the number of openings on the water pan 140 is reduced, and the water is further reduced from falling from the opening of the water pan 140 to the bottom wall 120 of the box 100.
Optionally, the outer diameter of the pressure relief tube 706 is smaller than the inner diameter of the drain opening 142a, and water within the sump 140c can flow out between the outer surface of the pressure relief tube 706 and the wall of the drain pan 140 defining the drain opening 142 a. In other embodiments, the outer surface of the portion of the pressure relief tube 706 that extends through the drain opening 142a is provided with an opening or slot, and water within the sump 140c can drain from the opening or slot in the outer surface of the pressure relief tube 706.
Optionally, the pipe connector 640 has a diversion flange 641, the pipe connector 640 penetrates through one of the docking openings 140a, and the diversion flange 641 covers the corresponding docking opening 140a and is connected to the surface of the water pan 140, the docking opening 140a is closed by the diversion flange 641, and the diversion flange 641 can guide water to flow into the water collection tank 140c of the water pan 140.
The guide flange 641 extends in a direction away from the central axis of the butt joint opening 140a, and the guide flange 641 is fixed on the water pan 140, so that the contact area between the pipeline joint 640 and the water pan 140 is increased by the guide flange 641, and the installation stability of the pipeline joint 640 is further improved.
Optionally, the deflector flange 641 covers the boss 141 and is secured to the boss 141; alternatively, the guide flange 641 covers the boss 141 and extends to be connected to the water receiving body 142, so that the distance from the outer edge of the guide flange 641 to the abutting opening 140a is greater, thereby further reducing the possibility of water flow remaining in the abutting opening 140 a. For example, the guide flange 641 is fixed to the boss 141 of the water tray 140, and the guide flange 641 is fixed to the water tray 140 by screws.
As shown in the figure, optionally, the pipeline interface 640 includes a first interface 6401 and a second interface 6402, the first interface 6401 is disposed in the accommodating cavity 100a, the second interface 6402 is disposed on a side of the bottom wall 120 away from the first interface 6401, and the second interface 6402 sequentially penetrates through the pipeline installation opening, the docking opening 140a and is inserted into the flow channel of the first interface 6401. The first interface 6401 is abutted against and fixed to the water pan 140, and the second interface 6402 is abutted against and fixed to the bottom wall 120. The first joint 6401 has the guide flange 641, the second joint 6402 has the mounting flange 642, and the guide flange 641 and the mounting flange 642 can increase the contact area, thereby improving the mounting stability of the pipeline joint 640 at the butt joint opening 140 a.
The water receiving tray 140 includes a turnover part 143, the turnover part 143 is connected to the outer circumference of the water receiving main body part 142, and the turnover part 143 is attached to the inner wall surface of the peripheral sidewall 130, the turnover part 143, the water receiving main body part 142 and the protruding part 141 define a water collecting tank 140c, and the water collecting tank 140c has a depth in the gravity direction G, so that the water collecting tank 140c can buffer a certain volume of accumulated water, and the accumulated water in the water collecting tank 140c is prevented from overflowing the water collecting tank 140c.
The edge area of the water pan 140 contacts the inner wall surface of the peripheral sidewall 130, specifically, the turnover portion 143 of the water pan 140 contacts the inner wall surface of the peripheral sidewall 130, so that the water pan 140 corresponds to more functional devices in the lower area of the case 100, thereby more comprehensively collecting water drops dropping from the functional devices.
The turnover part 143, the water receiving main body part 142 and the protruding part 141 are integrally arranged, for example, the turnover part 143, the water receiving main body part 142 and the protruding part 141 are integrally injection molded or integrally suction molded, the process is simple, the overall thickness of the water receiving disc 140 is thin, the space occupied by the water receiving disc 140 by the box body 100 is small, and the miniaturization design of the hydraulic module 10 is facilitated.
The embodiment of the application also provides a heat pump system, which comprises the hydraulic module 10, wherein the water flow in the inner space of the functional device of the hydraulic module 10 can be more fully discharged, the humidity in the box body 100 of the hydraulic module 10 can be lower, and all devices of the hydraulic module 10 in the embodiment of the application can be in a drier good environment, so that the hydraulic module 10 has good use stability, and further the heat pump system provided with the hydraulic module 10 also has good use stability.
The same or similar reference numerals in the drawings of the present embodiment correspond to the same or similar components; in the description of the present application, it should be understood that, if there is an azimuth or positional relationship indicated by terms such as "upper", "lower", "left", "right", etc., based on the azimuth or positional relationship shown in the drawings, it is only for convenience of describing the present application and simplifying the description, but it is not indicated or implied that the apparatus or element referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and thus terms describing the positional relationship in the drawings are merely illustrative and should not be construed as limitations of the present patent, and specific meanings of the terms described above may be understood by those skilled in the art according to specific circumstances.
The foregoing description of the preferred embodiments of the application is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the application.

Claims (13)

1. A hydraulic module, comprising:
an expansion tank having an expansion port;
the heat exchange device is provided with a first water inlet and a first water outlet;
the water tank is provided with a second water inlet and a second water outlet; and
The water pump is provided with a water drawing end;
the water pump is located below the water tank in the gravity direction, the expansion tank is located above the heat exchange device, the expansion port of the expansion tank is communicated with the first water inlet, the first water inlet is lower than the first water outlet, the first water outlet is communicated with the second water inlet, the first water outlet is lower than the second water inlet or is flush with the second water inlet, the second water inlet is lower than the second water outlet, and the second water outlet is communicated with the water drawing end of the water pump.
2. The hydraulic module of claim 1, wherein in a horizontal direction, the first water inlet and the first water outlet are both open toward a side where the water tank is located, and the second water inlet and the second water outlet are both open toward a side where the heat exchange device is located.
3. The hydraulic module of claim 2, wherein the first water inlet and the first water outlet are disposed side-by-side along a first line and the second water inlet and the second water outlet are disposed side-by-side along a second line in a direction of gravity, the first line being parallel to the second line.
4. The hydraulic module of claim 3, further comprising:
the transition pipe is communicated with the first water outlet and the second water inlet; the transition pipe is a transition straight pipe, the axial direction of the transition straight pipe is perpendicular to the first straight line and the second straight line, and the central axis of the transition straight pipe is positioned on a plane defined by the first straight line and the second straight line.
5. The hydraulic module of claim 3, further comprising:
the transition pipe is communicated with the first water outlet and the second water inlet;
the water tank flow guide pipe comprises a first straight pipe, a second straight pipe and a third straight pipe;
the axial direction of the first straight pipe is perpendicular to the second straight line, and the first straight pipe is connected with the second water outlet; the second straight pipe is connected with the first straight pipe, extends from the first straight pipe along a direction parallel to the second straight line to pass through the outer side of the transition pipe and extends to be connected with the third straight pipe; the third straight pipe extends from the second straight pipe to be connected with the water drawing end of the water pump along the direction of an included angle with the first straight line.
6. The hydraulic module of claim 5, wherein the hydraulic module is configured to,
one end of the second straight pipe is directly connected with the first straight pipe, and the other end of the second straight pipe is directly connected with the third straight pipe; or alternatively, the first and second heat exchangers may be,
the water tank honeycomb duct still including connect in first straight tube with first connecting tube section between the second straight tube, connect in second connecting tube section between second straight tube and the third straight tube, first connecting tube section is straight tube or return bend, second connecting tube section is straight tube or return bend.
7. The hydraulic module of claim 5, further comprising:
the box body comprises a peripheral side wall, wherein the peripheral side wall comprises a front side wall and a rear side wall, and the front side wall can be opened or closed; the second straight pipe is arranged between the transition pipe and the rear side wall.
8. The hydraulic module of claim 1, further comprising:
the expansion honeycomb duct is provided with a first pipe section and a second pipe section, the second pipe section is arranged on the first pipe section and communicated with an internal flow passage of the first pipe section and an internal flow passage of the second pipe section, the second pipe section is communicated with the first water inlet, one end of the first pipe section is communicated with an expansion port of the expansion tank, and the other end of the first pipe section is communicated with an external water source.
9. The hydraulic module of claim 8, wherein the expansion port of the expansion tank opens in a direction of gravity toward a side of the heat exchange device; the hydraulic module further comprises:
the transition pipe is communicated with the first water outlet and the second water inlet;
and the expansion pipe is connected with the expansion port and extends from the expansion port to pass through the outer side of the transition pipe and then to be connected with the first pipe section.
10. The hydraulic module of claim 8, further comprising:
the pressure gauge is arranged at one end of the first pipe section, which is communicated with the expansion port of the expansion tank;
the pressure release valve is arranged at one end of the first pipe section, which is communicated with an external water source.
11. The hydraulic module of claim 1, wherein the heat exchange device further comprises:
a refrigerant inlet arranged adjacent to the first water outlet;
and the refrigerant outlet is arranged adjacent to the first water inlet, the refrigerant inlet and the refrigerant outlet are arranged towards one side where the water tank is positioned in the horizontal direction, and the refrigerant inlet and the refrigerant outlet are arranged side by side along a third straight line in the gravity direction.
12. The hydraulic module of claim 11, further comprising:
the tank body is provided with a containing cavity, and the expansion tank, the heat exchange device, the water tank and the water pump are all arranged in the containing cavity; the box comprises a bottom wall with a plurality of pipeline installation openings;
the refrigerant input pipe is communicated with the refrigerant inlet;
the refrigerant output pipe is communicated with the refrigerant outlet;
an expansion honeycomb duct communicated with the first water inlet;
the water pump is provided with a water delivery end communicated with the outside, wherein the water delivery end, the refrigerant input pipe, the refrigerant output pipe and the expansion guide pipe are respectively arranged corresponding to one pipeline installation opening.
13. A heat pump system comprising the hydraulic module of any one of claims 1-12.
CN202321715676.XU 2023-06-30 2023-06-30 Hydraulic module and heat pump system Active CN220152981U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321715676.XU CN220152981U (en) 2023-06-30 2023-06-30 Hydraulic module and heat pump system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321715676.XU CN220152981U (en) 2023-06-30 2023-06-30 Hydraulic module and heat pump system

Publications (1)

Publication Number Publication Date
CN220152981U true CN220152981U (en) 2023-12-08

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321715676.XU Active CN220152981U (en) 2023-06-30 2023-06-30 Hydraulic module and heat pump system

Country Status (1)

Country Link
CN (1) CN220152981U (en)

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