CN220146209U

CN220146209U - Full-automatic concrete test block manufacture equipment of integration

Info

Publication number: CN220146209U
Application number: CN202321647950.4U
Authority: CN
Inventors: 徐文冰; 赵军; 罗航; 阮明华; 肖商龙
Original assignee: CCCC Second Harbor Engineering Co
Current assignee: CCCC Second Harbor Engineering Co
Priority date: 2023-06-27
Filing date: 2023-06-27
Publication date: 2023-12-08
Anticipated expiration: 2033-06-27

Abstract

The utility model provides integrated full-automatic concrete test block manufacturing equipment which comprises a bearing assembly, wherein the bearing assembly comprises a bottom plate, a production area and a placement area are arranged on the bottom plate, an annular guide rail is arranged on the production area, a transportation trolley is arranged on the annular guide rail in a sliding mode, a blanking system, a vibrating system and a surface collecting system are sequentially arranged on the upper side of the transportation trolley along the running direction, a maintenance system is arranged in the placement area and comprises a fourth support frame and an L-shaped support rod, a grapple is arranged on the L-shaped support rod in a sliding mode, a maintenance box body is arranged below the fourth support frame, and a plurality of concrete test molds are arranged in the maintenance box body and used for moving the concrete test molds onto the transportation trolley. The utility model has compact design and convenient use, greatly improves the production efficiency of the test block, ensures the stability of production quality, and is suitable for the production of various test blocks with different sizes.

Description

Full-automatic concrete test block manufacture equipment of integration

Technical Field

The utility model relates to the field of civil engineering concrete structure construction, in particular to integrated full-automatic concrete test block manufacturing equipment.

Background

The strength detection test is needed in the concrete construction process in the civil engineering field, and comprises compression resistance, bending resistance and tensile strength, and the strength value obtained through the test is used for determining the concrete mixing ratio and the strength state of the concrete in the engineering structure, so as to determine whether the concrete mixing ratio meets the requirement and whether the concrete strength in the engineering structure meets the requirement of the next working procedure.

In the large-volume concrete pouring process of a main pier bearing platform, an anchorage and the like of a large-span suspension bridge, the detection frequency of the concrete performance is required to be correspondingly improved, so that a large number of standard concrete test blocks with various sizes are required to be manufactured, the workload of test personnel is increased, and certain requirements are provided for the operation proficiency of the test personnel; meanwhile, since the vibration and the surface receiving precision of each test block are difficult to be kept consistent when the concrete test block is manufactured manually, test result errors caused by human factors can occur, and the subsequent data analysis and judgment are affected.

Chinese patent document CN 217866407U describes a concrete test block production apparatus, but the apparatus cannot accommodate production of test blocks of various specifications, and is inconvenient to use; chinese patent document CN 206536621U describes a concrete test block production apparatus without insertion and tamping, which has the above problems, and the use has drawbacks, and needs improvement.

Disclosure of Invention

The utility model provides integrated full-automatic concrete test block manufacturing equipment, which solves the problems that the production efficiency is low, the requirements on personnel are higher, the overall consistency is poor, and the quick production of test blocks with various specifications and sizes cannot be adapted.

In order to solve the technical problems, the utility model adopts the following technical scheme: the utility model provides an automatic concrete test block manufacture equipment of integration, including bearing the weight of the subassembly, bear the weight of the subassembly and include the bottom plate, be equipped with production area and place the district on the bottom plate, be equipped with annular guide rail on the production area, it is equipped with the travelling bogie to slide on the annular guide rail, travelling bogie upside is equipped with unloading system, vibrating system and receipts face system in proper order along the direction of operation, be equipped with maintenance system in placing the district, maintenance system includes fourth support frame and L type vaulting pole, the upward slip of L type vaulting pole is equipped with the grapple, fourth support frame below is equipped with the maintenance box, be equipped with a plurality of concrete test moulds in the maintenance box, the grapple is used for moving the concrete test mould to the travelling bogie.

In the preferred scheme, the unloading system includes to stride to establish the first support frame on the annular guide rail, has the hopper on the support of first support frame, and the hopper lower part is connected with the pipe through the unloading switch.

In the preferred scheme, the system of vibrating includes striding the second support frame of establishing on the annular guide rail, and second support frame upper portion is equipped with first hydraulic stem, and first hydraulic stem is connected with the stick of vibrating through first connecting piece.

In the preferred scheme, receive face system includes to stride the third support frame of establishing on the annular guide rail, and third support frame upper portion is equipped with the second hydraulic stem, and the second hydraulic stem is connected with the motor through the second connecting piece, and the motor bottom is equipped with the panel of wiping.

In the preferred scheme, the maintenance system still includes two linear guide of parallel arrangement, and linear guide sets firmly on the bottom plate, maintenance box and linear guide sliding connection, and the grapple sets firmly on flexible mount, and flexible mount passes through the third hydraulic stem and is connected with movable module, movable module and L type vaulting pole sliding connection, and the outside symmetry of concrete test mould is equipped with a plurality of U type draw-in grooves, and the grapple detachable is connected with U type draw-in groove.

In the preferred scheme, still be equipped with cleaning system in unloading system one side, cleaning system includes to stride the fifth support frame of establishing on annular guide rail, and fifth support frame upper portion is equipped with the fourth hydraulic stem, and fourth hydraulic stem bottom is connected with the shower nozzle through the third connecting piece, runs through on the third connecting piece and is equipped with the seal tube.

In the preferred scheme, the bottom plate is fixedly arranged in the frame, and a plurality of travelling wheels are arranged at the bottom of the frame.

In the preferred scheme, the upper part of the hopper is provided with a ring plate, the ring plate is connected with the hopper through a transitional inclined plane, a plurality of first through holes are formed in the ring plate in a penetrating manner, a plurality of first threaded holes are formed in the first support frame, and the ring plate is connected with the first support frame through an adjustable unit;

the adjustable unit comprises a guide rod and a first screw rod, a baffle is arranged at the bottom of the first screw rod, the guide rod and the first screw rod are respectively arranged in the first threaded hole and the first through hole in a penetrating mode, the lower sides of the guide rod and the first screw rod are respectively in threaded connection with the first threaded hole, and a limiting ring and a spring are respectively sleeved on the guide rod and the first screw rod.

In the preferred scheme, be equipped with the third screw hole on the spacing ring, be equipped with the annular on the guide bar, third screw hole is equipped with the screw, and the screw supports and leans on in the annular, and the upper portion threaded connection of first screw rod has the sleeve, and the sleeve outside is equipped with a plurality of recesses.

In the preferred scheme, be equipped with a plurality of clamping units along circumference on the first support frame, clamping unit includes the second screw rod, round bar and riser, be equipped with a plurality of second screw holes on the first support frame, second screw rod and second screw hole threaded connection, the second screw hole outside is equipped with the second through-hole, riser bilateral symmetry is equipped with the opening, the round bar wears to establish respectively in second through-hole and opening, riser upper portion is equipped with the clamping plate, be equipped with the arc surface on the clamping plate, the arc surface laminating is in the hopper outside, be equipped with third through-hole and heavy groove in the riser, second screw rod one end is equipped with the fourth screw hole, be close to and be equipped with the step between fourth screw hole one side and the second screw rod, the second screw rod passes through the locking pin and is connected with the riser, the second screw rod outside is equipped with a plurality of handles.

The beneficial effects of the utility model are as follows: aiming at the problems that a large number of concrete test blocks are required to be manufactured to determine the concrete mixing ratio and serve as references for starting and stopping of construction procedures in the existing concrete structure engineering, the manual manufacturing mode is adopted, the workload is large, the requirement on human resources is high, and the quality of a finally manufactured test piece is influenced by human operation factors to influence the final test result. According to the utility model, the batch maintained concrete test pieces can be obtained by manually inputting the size parameters of the test pieces, feeding the concrete, cleaning the test molds, brushing the release agent and replacing the curing boxes, so that the consumption of human resources is less, and the test personnel only need to perform a few simple operations.

Drawings

The utility model is further illustrated by the following examples in conjunction with the accompanying drawings:

FIG. 1 is a schematic view of the overall structure of the present utility model;

FIG. 2 is a schematic view of the overall blanking system of the present utility model in state one;

FIG. 3 is a schematic diagram of the entire vibrating system according to the present utility model;

FIG. 4 is a schematic diagram of the overall dough receiving system of the present utility model;

FIG. 5 is a schematic view of the overall maintenance system of the present utility model;

FIG. 6 is a schematic diagram of the overall cleaning system of the present utility model;

FIG. 7 is a second schematic diagram of the structure of FIG. 2;

FIG. 8 is a schematic front view of FIG. 7;

FIG. 9 is a schematic bottom view of FIG. 7;

FIG. 10 is a schematic view of the explosive structure of FIG. 7 in state one;

FIG. 11 is an enlarged schematic view at A of FIG. 10;

FIG. 12 is a schematic view of the explosive structure of FIG. 7 in a second state;

fig. 13 is an enlarged schematic view at B of fig. 11.

In the figure: a circular guide rail 1; a transport trolley 2; a blanking system 3; a hopper 301; a first support frame 302; a blanking switch 303; a conduit 304; a ring plate 305; a transition ramp 306; a first through hole 307; a first threaded bore 308; a second threaded hole 309; a second through hole 310; a vibrating system 4; a second support 401; a first hydraulic lever 402; a first connector 403; vibrating bar 404; a noodle receiving system 5; a third support frame 501; a second hydraulic lever 502; a second connection member 503; a motor 504; a wiper panel 505; a maintenance system 6; a fourth support 601; a movement module 602; a third hydraulic lever 603; a telescoping mount 604; a grapple 605; curing box 606; a linear guide 607; l-shaped stay 608; concrete test mold 609; a U-shaped card slot 610; a cleaning system 7; a fifth support 701; a fourth hydraulic lever 702; sealing tube 703; a third connector 704; a shower nozzle 705; an adjustable unit 8; a guide bar 801; a first screw 802; a stop collar 803; a screw 804; a spring 805; a sleeve 806; a baffle 807; a third threaded hole 808; ring groove 809; a groove 810; a clamping unit 9; a second screw 901; round bar 902; a handle 903; a riser 904; a clamping plate 905; a third through hole 906; sink 907; an opening 908; a locking pin 909; a step 910; a fourth threaded hole 911; arc surface 912; a carrier assembly 10; a base plate 1001; a frame 1002; road wheels 1003; a production zone 1004; placement area 1005.

Detailed Description

1-5, an integrated full-automatic concrete test block manufacturing device comprises a bearing assembly 10, wherein the bearing assembly 10 comprises a bottom plate 1001, a production area 1004 and a placement area 1005 are arranged on the bottom plate 1001, an annular guide rail 1 is arranged on the production area 1004, a transportation trolley 2 is arranged on the annular guide rail 1 in a sliding mode, a discharging system 3, a vibrating system 4 and a receiving surface system 5 are sequentially arranged on the upper side of the transportation trolley 2 along the running direction, a maintenance system 6 is arranged in the placement area 1005, the maintenance system 6 comprises a fourth support frame 601 and an L-shaped support rod 608, a grapple 605 is arranged on the L-shaped support rod 608 in a sliding mode, a curing box 606 is arranged below the fourth support frame 601, a plurality of concrete test molds 609 are arranged in the curing box 606, and the grapple 605 is used for moving the concrete test molds 609 onto the transportation trolley 2. From this structure to in making production area 1004, utilize travelling bogie 2 to remove on annular guide rail 1, can adjust self minute position, thereby utilize grapple 605 to pick the concrete test 609 in the maintenance system 6 according to the size of needs, select to snatch and place on travelling bogie 2, then travelling bogie 2 consigns concrete test 609 and enters into unloading system 3, vibration system 4 and receipts face system 5 below respectively in proper order, accomplish the preparation of test block, whole simple operation uses high efficiency, has guaranteed the integration rapid production of test block.

In a preferred scheme, the blanking system 3 comprises a first supporting frame 302 which is arranged on the annular guide rail 1 in a straddling mode, a hopper 301 is supported on the first supporting frame 302, and a guide pipe 304 is connected to the lower portion of the hopper 301 through a blanking switch 303. With this structure, concrete is stored in the hopper 301, and the concrete is accurately introduced into the concrete test mold 609 through the guide pipe 304, so that the whole material conveying is completed, and the pressure-sensitive sensor is arranged on the blanking switch 303, so that the blanking precision is ensured to be higher.

In a preferred scheme, the vibrating system 4 comprises a second supporting frame 401 which is spanned on the annular guide rail 1, a first hydraulic rod 402 is arranged on the upper portion of the second supporting frame 401, and the first hydraulic rod 402 is connected with a vibrating rod 404 through a first connecting piece 403. With this structure, the first hydraulic rod 402 can adjust the appropriate extension length according to the set parameters, so that the vibrating rod 404 can be better inserted into the concrete, and the vibrating rod 404 can start to work after reaching the designated position.

In the preferred scheme, receive face system 5 includes to stride to establish the third support frame 501 on annular guide rail 1, and third support frame 501 upper portion is equipped with second hydraulic stem 502, and second hydraulic stem 502 is connected with motor 504 through second connecting piece 503, and the motor 504 bottom is equipped with and smears panel 505. With this structure, the second hydraulic rod 502 adjusts a proper telescopic length according to the set parameters, controls the top surface of the wiping panel 505 to work on the test mold, and the motor 504 rotates to drive the wiping panel 505 to rotate, thereby erasing the excess concrete beyond the top opening of the test mold.

In the preferred scheme, maintenance system 6 still includes two linear guide 607 of parallel arrangement, and linear guide 607 sets firmly on bottom plate 1001, maintenance box 606 and linear guide 607 sliding connection, and grapple 605 sets firmly on flexible mount 604, and flexible mount 604 passes through third hydraulic stem 603 and movable module 602 to be connected, and movable module 602 and L type vaulting pole 608 sliding connection, the outside symmetry of concrete test 609 is equipped with a plurality of U type draw-in grooves 610, and grapple 605 detachable and U type draw-in groove 610 connect. The telescopic fixing frame 604 has the function of simultaneously telescoping in the transverse direction and the longitudinal direction, so that concrete test molds 609 with different sizes can be grabbed according to the needs, and a humidifying system and a temperature control system are further arranged in the curing box 606, so that the curing of concrete test blocks in the box under the determined conditions is ensured.

In the preferred scheme shown in fig. 6, a cleaning system 7 is further disposed on one side of the blanking system 3, the cleaning system 7 includes a fifth support frame 701 straddling the annular guide rail 1, a fourth hydraulic rod 702 is disposed on the upper portion of the fifth support frame 701, a nozzle 705 is connected to the bottom of the fourth hydraulic rod 702 through a third connecting piece 704, and a sealing tube 703 is disposed on the third connecting piece 704 in a penetrating manner. With this structure, the position of the spray head 705 can be adjusted by using the fourth hydraulic rod 702, the concrete test mold 609 is better flushed, and the sealing tube 703 is provided with two sealing tubes, which are respectively externally connected with the water tank and the release agent tank, so that the subsequent repeated use is convenient.

In a preferred embodiment, the base plate 1001 is fixed in the frame 1002, and a plurality of travelling wheels 1003 are provided at the bottom of the frame 1002. With the structure, the whole use is convenient, and the position of the device can be adjusted according to the requirements of the field.

In the preferred embodiment, as shown in fig. 7-11, a ring plate 305 is arranged at the upper part of the hopper 301, the ring plate 305 is connected with the hopper 301 through a transitional inclined plane 306, a plurality of first through holes 307 are arranged on the ring plate 305 in a penetrating manner, a plurality of first threaded holes 308 are arranged on the first supporting frame 302, and the ring plate 305 is connected with the first supporting frame 302 through an adjustable unit 8;

the adjustable unit 8 comprises a guide rod 801 and a first screw rod 802, a baffle 807 is arranged at the bottom of the first screw rod 802, the guide rod 801 and the first screw rod 802 are respectively arranged in the first threaded hole 308 and the first through hole 307 in a penetrating mode, the lower sides of the guide rod 801 and the first screw rod 802 are respectively in threaded connection with the first threaded hole 308, and a limiting ring 803 and a spring 805 are respectively sleeved on the guide rod 801 and the first screw rod 802. From this structure to make can adjust the height of hopper 301 as required, be convenient for nimble install and remove the maintenance, the result of use is better, guide bar 801 plays whole centering accurate effect, only need change the position of first screw rod 802 can adjust the height of hopper 301, annular plate 305 is connected with first support frame 302 through two adjustable unit 8, overall structure is stable, the supporting effect is good, the ability of hopper 301 to concrete loading is strong has been guaranteed, spring 805 has guaranteed simultaneously that when hopper 301 is equipped with the concrete in, it has certain cushioning effect to receive concrete whereabouts impact, avoid the damage of structure, transition inclined plane 306 then avoided the accumulation of concrete last time.

In a preferred scheme, a third threaded hole 808 is formed in the limiting ring 803, a ring groove 809 is formed in the guide rod 801, a screw 804 is arranged in the third threaded hole 808, the screw 804 abuts against the ring groove 809, a sleeve 806 is connected to the upper portion of the first screw 802 in a threaded mode, and a plurality of grooves 810 are formed in the outer side of the sleeve 806. With this structure, the limiting ring 803 has a supporting function, and the sleeve 806 can adjust the whole buffer stroke.

As shown in fig. 12-13, in a preferred scheme, a plurality of clamping units 9 are circumferentially arranged on a first supporting frame 302, each clamping unit 9 comprises a second screw 901, a round rod 902 and a vertical plate 904, a plurality of second threaded holes 309 are formed in the first supporting frame 302, the second screw 901 is in threaded connection with the second threaded holes 309, second through holes 310 are formed in the outer sides of the second threaded holes 309, openings 908 are symmetrically formed in two sides of the vertical plates 904, the round rods 902 are respectively arranged in the second through holes 310 and the openings 908 in a penetrating mode, clamping plates 905 are arranged on the upper portions of the vertical plates 904, arc surfaces 912 are arranged on the clamping plates 905, the arc surfaces 912 are attached to the outer sides of the hoppers 301, third through holes 906 and sinking grooves 907 are formed in the vertical plates 904, a fourth threaded hole 911 is formed in one end of each second screw 901, a step 910 is formed between one side, close to the fourth threaded holes 911, of each second screw 901 is connected with each vertical plate 904 through a locking nail 909, and each handle 903 is arranged on the outer sides of each second screw 901. With this structure, so that the clamping plate 905 of the clamping unit 9 fixes the hopper 301 at the lower side, stability of the concrete support is ensured, and the effect and degree of clamping can be changed by adjusting the position of the second screw 901. Meanwhile, the round rod 902 limits the vertical plate 904, so that the phenomenon that the second screw 901 rotates along with the vertical plate in the rotating process to influence the clamping effect is avoided, the whole mounting and dismounting are convenient, and the using effect is good.

The above embodiments are only preferred embodiments of the present utility model, and should not be construed as limiting the present utility model, and the scope of the present utility model should be defined by the claims, including the equivalents of the technical features in the claims. I.e., equivalent replacement modifications within the scope of this utility model are also within the scope of the utility model.

Claims

1. An integrated full-automatic concrete test block manufacturing device is characterized in that: including bearing component (10), bearing component (10) include bottom plate (1001), be equipped with production area (1004) on bottom plate (1001) and place district (1005), be equipped with annular guide rail (1) on production area (1004), it is equipped with travelling bogie (2) to slide on annular guide rail (1), travelling bogie (2) upside is equipped with unloading system (3) in proper order along the direction of operation, vibrating system (4) and receipts face system (5), be equipped with maintenance system (6) in place district (1005), maintenance system (6) include fourth support frame (601) and L type vaulting pole (608), the upward slide of L type vaulting pole (608) is equipped with grapple (605), fourth support frame (601) below is equipped with curing box (606), be equipped with a plurality of concrete test moulds (609) in curing box (606), grapple (605) are used for moving concrete test moulds (609) onto travelling bogie (2).

2. The integrated fully automatic concrete test block manufacturing device according to claim 1, wherein: the blanking system (3) comprises a first supporting frame (302) which is arranged on the annular guide rail (1) in a straddling mode, a hopper (301) is supported on the first supporting frame (302), and a guide pipe (304) is connected to the lower portion of the hopper (301) through a blanking switch (303).

3. The integrated fully automatic concrete test block manufacturing device according to claim 1, wherein: the vibrating system (4) comprises a second supporting frame (401) which is arranged on the annular guide rail (1) in a crossing mode, a first hydraulic rod (402) is arranged on the upper portion of the second supporting frame (401), and the first hydraulic rod (402) is connected with a vibrating rod (404) through a first connecting piece (403).

4. The integrated fully automatic concrete test block manufacturing device according to claim 1, wherein: the noodle collecting system (5) comprises a third supporting frame (501) which is arranged on the annular guide rail (1) in a crossing mode, a second hydraulic rod (502) is arranged on the upper portion of the third supporting frame (501), a motor (504) is connected to the second hydraulic rod (502) through a second connecting piece (503), and a wiping panel (505) is arranged at the bottom of the motor (504).

5. The integrated fully automatic concrete test block manufacturing device according to claim 1, wherein: maintenance system (6) still include two linear guide (607) of parallel arrangement, linear guide (607) set firmly on bottom plate (1001), maintenance box (606) and linear guide (607) sliding connection, grapple (605) set firmly on flexible mount (604), flexible mount (604) are connected with movable module (602) through third hydraulic stem (603), movable module (602) and L type vaulting pole (608) sliding connection, the outside symmetry of concrete test mould (609) is equipped with a plurality of U type draw-in grooves (610), grapple (605) detachable and U type draw-in groove (610) are connected.

6. The integrated fully automatic concrete test block manufacturing device according to claim 1, wherein: the blanking system (3) is characterized in that a cleaning system (7) is further arranged on one side of the blanking system (3), the cleaning system (7) comprises a fifth supporting frame (701) which is arranged on the annular guide rail (1) in a crossing mode, a fourth hydraulic rod (702) is arranged on the upper portion of the fifth supporting frame (701), the bottom of the fourth hydraulic rod (702) is connected with a spray head (705) through a third connecting piece (704), and a sealing tube (703) is arranged on the third connecting piece (704) in a penetrating mode.

7. The integrated fully automatic concrete test block manufacturing device according to claim 1, wherein: the bottom plate (1001) is fixedly arranged in the frame (1002), and a plurality of travelling wheels (1003) are arranged at the bottom of the frame (1002).

8. The integrated full-automatic concrete test block manufacturing device according to claim 2, characterized in that: the upper part of the hopper (301) is provided with a ring plate (305), the ring plate (305) is connected with the hopper (301) through a transition inclined plane (306), a plurality of first through holes (307) are formed in the ring plate (305) in a penetrating manner, a plurality of first threaded holes (308) are formed in the first supporting frame (302), and the ring plate (305) is connected with the first supporting frame (302) through an adjustable unit (8);

the adjustable unit (8) comprises a guide rod (801) and a first screw rod (802), a baffle (807) is arranged at the bottom of the first screw rod (802), the guide rod (801) and the first screw rod (802) are respectively arranged in the first threaded hole (308) and the first through hole (307) in a penetrating mode, the lower sides of the guide rod (801) and the first screw rod (802) are respectively connected with the first threaded hole (308) in a threaded mode, and a limiting ring (803) and a spring (805) are respectively sleeved on the guide rod (801) and the first screw rod (802) in a sleeved mode.

9. The integrated fully automatic concrete test block making device according to claim 8, wherein: be equipped with third screw hole (808) on spacing ring (803), be equipped with annular (809) on guide bar (801), be equipped with screw (804) in third screw hole (808), screw (804) support in annular (809), the upper portion threaded connection of first screw rod (802) has sleeve (806), and sleeve (806) outside is equipped with a plurality of recesses (810).

10. The integrated fully automatic concrete test block making device according to claim 8, wherein: the utility model provides a be equipped with a plurality of clamping unit (9) along circumference on first support frame (302), clamping unit (9) are including second screw rod (901), round bar (902) and riser (904), be equipped with a plurality of second screw holes (309) on first support frame (302), second screw rod (901) and second screw hole (309) threaded connection, second screw hole (309) outside is equipped with second through-hole (310), riser (904) bilateral symmetry is equipped with opening (908), round bar (902) wear to establish respectively in second through-hole (310) and opening (908), riser (904) upper portion is equipped with clamping plate (905), be equipped with arc surface (912) on clamping plate (905), arc surface (912) laminating is in hopper (301) outside, be equipped with third through-hole (906) and heavy groove (907) in riser (904), second screw rod (901) one end is equipped with fourth screw hole (911), be close to be equipped with step (910) between fourth screw hole (911) one side and second screw rod (901), second screw rod (901) are equipped with a plurality of handles (909) through nail (904) and riser (904) connection.