CN220140712U - Drum-type fixation machine with reason material function - Google Patents
Drum-type fixation machine with reason material function Download PDFInfo
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- CN220140712U CN220140712U CN202321060515.1U CN202321060515U CN220140712U CN 220140712 U CN220140712 U CN 220140712U CN 202321060515 U CN202321060515 U CN 202321060515U CN 220140712 U CN220140712 U CN 220140712U
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- drum
- fixedly connected
- transverse
- material arranging
- roller
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- 239000000463 material Substances 0.000 title claims description 38
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 244000269722 Thea sinensis Species 0.000 claims description 42
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 4
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 4
- 241001330002 Bambuseae Species 0.000 claims description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 239000011425 bamboo Substances 0.000 claims description 4
- 239000000741 silica gel Substances 0.000 claims description 4
- 229910002027 silica gel Inorganic materials 0.000 claims description 4
- 238000005253 cladding Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 9
- 241001122767 Theaceae Species 0.000 abstract 5
- 235000013616 tea Nutrition 0.000 description 38
- 102000004190 Enzymes Human genes 0.000 description 9
- 108090000790 Enzymes Proteins 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 230000009849 deactivation Effects 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 239000004579 marble Substances 0.000 description 5
- 235000006468 Thea sinensis Nutrition 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 235000020279 black tea Nutrition 0.000 description 2
- 102000004316 Oxidoreductases Human genes 0.000 description 1
- 108090000854 Oxidoreductases Proteins 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002255 enzymatic effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 235000009569 green tea Nutrition 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 235000020333 oolong tea Nutrition 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 150000008442 polyphenolic compounds Chemical class 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010415 tidying Methods 0.000 description 1
- 235000020338 yellow tea Nutrition 0.000 description 1
Landscapes
- Tea And Coffee (AREA)
Abstract
The utility model discloses a drum-type water-removing machine with a material-removing function, which comprises a drum and a hot air drum, wherein the bottoms of the two ends of the hot air drum are fixedly connected with mounting seats, driving parts for driving the drum to do rotary motion are arranged on the mounting seats, a bracket is fixedly connected to the mounting seats close to the feeding end of the drum, a transverse screw rod capable of rotating positively and negatively is rotatably arranged on the bracket, a transverse guide rod is fixedly connected to the bracket, one ends of the transverse screw rod and the transverse guide rod extend inwards from the discharging end of the drum to the feeding end of the drum, a movable seat is arranged on the transverse screw rod in a threaded fit manner and is arranged on the transverse guide rod in a movable fit manner, and the bottoms of the movable seat are connected with material-removing parts capable of reciprocating transverse movement and used for flattening tea leaves which are deactivated in the drum. The tea leaf fixation device can flatten the gathered tea leaves, eliminates local gathering generated by the tea leaves, and ensures that the tea leaves can be heated uniformly, thereby ensuring the fixation effect.
Description
Technical Field
The utility model relates to the technical field of tea fixation equipment, in particular to a roller fixation machine with a material tidying function.
Background
The de-enzyming is one of the primary making procedures of green tea, yellow tea, black tea, oolong tea, puer tea, part of black tea and the like, and mainly aims to inhibit enzymatic oxidation of tea polyphenol and the like in fresh leaves by destroying and passivating oxidase activity in the fresh leaves at high temperature, evaporate partial moisture of the fresh leaves, soften the tea leaves, facilitate rolling and forming, and meanwhile, disperse the green smell and promote the formation of good aroma.
As a common fixation device, a rotary roller and a hot air cylinder are used for providing heat required by fixation, wherein the hot air cylinder is coated outside the rotary roller, the inner wall of the rotary roller is fixedly connected with a spiral guide blade, the bottoms of the two ends of the hot air cylinder are fixedly connected with mounting seats, and the mounting seats are provided with driving components for driving the rotary roller to perform rotary motion.
When the tea leaf enzyme deactivation machine works, the driving part drives the roller to make rotary motion, hot air is injected into the hot air cylinder to heat the roller, when tea leaves (fresh leaves) to be deactivated are sent into the heated roller by the feeding conveyor belt or the discharging hopper arranged at the feeding end of the roller, heat is directly absorbed in a semi-closed state, the temperature of the tea leaves is quickly increased, the tea leaves are turned and simultaneously advance towards the discharging end of the roller under the guiding action of the spiral guide blade, moisture in the tea leaves is continuously vaporized, enzyme activity is quickly destroyed simultaneously, the purpose of deactivation of enzymes is achieved, and finally the tea leaves are discharged from the outlet end of the roller, so that the deactivation of enzymes is completed.
In the actual working process, along with the rotation of the roller, tea leaves in the fixation process take up and fall, and under the guiding effect of the spiral guide blade, uneven distribution of the tea leaves in the roller is easily caused, namely, the tea leaves are caused to locally gather, so that the tea leaves are heated unevenly, and the fixation effect is affected.
Disclosure of Invention
The utility model aims to overcome the defects and the shortcomings of the prior art, and provides a roller type water-removing machine with a material arranging function, which can flatten gathered tea leaves together so as to eliminate local gathering generated by the tea leaves, so that the tea leaves can be heated uniformly, and the water-removing effect is ensured.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the utility model provides a drum-type machine of completing with reason material function, including the cylinder that can carry out the gyration and cladding in the outside hot-blast section of thick bamboo of cylinder, fixedly connected with spiral guide vane on the inner wall of cylinder, the equal fixedly connected with mount pad in bottom at the both ends of hot-blast section of thick bamboo, the mount pad on install the drive part that the gyration was done to the cylinder, its characterized in that: the mounting seat near the feeding end of the roller is fixedly connected with a bracket, a transverse screw capable of forward and reverse rotation is rotatably arranged on the bracket, a transverse guide rod is fixedly connected with the bracket, one ends of the transverse screw and the transverse guide rod extend inwards from the discharging end of the roller to the feeding end of the roller, a movable seat is arranged on the transverse screw in a threaded fit manner and is arranged on the transverse guide rod in a movable fit manner, and a material arranging part capable of performing reciprocating transverse movement is connected to the bottom of the movable seat and used for flattening tea leaves which are deactivated in the roller.
Further, the driving part comprises two fixing rings and four driving wheels, the two fixing rings are respectively and fixedly connected to two ends of the roller, two groups of the four driving wheels are respectively and correspondingly arranged on the mounting seats at two ends, one group of the two driving wheels are respectively and correspondingly supported from two sides and drive the two fixing rings to perform rotary motion, and one driving wheel shaft is connected with a first motor for driving the two driving wheels to rotate.
Further, the edges of the four driving wheels are of arc structures protruding outwards.
Further, the other end shaft of the transverse screw rod is connected with a second motor for driving the transverse screw rod to rotate positively and negatively, and the second motor can rotate positively and negatively.
Further, the reason material part including montant, sleeve pipe, two connecting blocks and reason material piece, the upper end fixed connection of montant in the bottom surface of removing the seat, the sleeve pipe pass through the screw-thread fit suit in the outside of montant, two connecting blocks are relative setting to correspond respectively rotate connect in the both sides of sheathed tube bottom, reason material piece fixed connection in between two connecting blocks.
Further, the material blocks are splayed with narrow upper part and wide lower part, and are arranged along the radial direction of the sleeve.
Further, the bottom end of the material block is of an arc structure which gradually narrows from top to bottom.
Further, the material block adopts a high-temperature resistant silica gel block.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, the material arranging part capable of performing reciprocating transverse movement is arranged in the roller, the height of the material arranging part relative to the bottom edge of the inner wall of the roller is reasonable, the height can be adjusted, and in the process of performing reciprocating transverse movement, the material arranging part contacts with the gathered tea leaves, the tea leaves are flattened, and the local gathering generated by the tea leaves is eliminated, so that the tea leaves can be heated uniformly, and the fixation effect is ensured.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is an enlarged schematic view of the structure of the portion a in fig. 1.
Fig. 3 is a schematic structural view of a material handling unit according to the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, a drum-type water-removing machine with material-removing function comprises a drum 1 capable of rotating and a hot air drum 2 coated outside the drum 1, wherein a spiral guide vane 3 is fixedly connected to the inner wall of the drum 1, the bottoms of two ends of the hot air drum 2 are fixedly connected with mounting seats 4, a driving part 5 for driving the drum 1 to rotate is mounted on the mounting seats 4, a support 6 (in particular a -shaped support, the material-removing machine cannot influence the discharging of tea leaves after water-removing) is fixedly connected to the mounting seats 4 near the feeding end of the drum 1, a transverse screw 7 capable of rotating positively and negatively is rotatably mounted on the support 6, a transverse guide rod 8 is fixedly connected to the support 6, one ends of the transverse screw 7 and the transverse guide rod 8 extend inwards from the discharging end of the drum 1 to the feeding end of the drum 1, a movable seat 9 is mounted on the transverse screw 7 in a threaded fit manner and mounted on the transverse guide rod 8 in a movable fit manner, and a material-removing part 10 capable of reciprocating transversely moving is connected to the bottom of the movable seat 9, so that the tea leaves can be used for water-removing in a horizontal manner.
In the utility model, the driving part 5 comprises two fixed rings 51 and four driving wheels 52, the two fixed rings 52 are respectively and fixedly connected to two ends of the roller 1, two groups of four driving wheels 52 are respectively and correspondingly arranged on the mounting seats 4 at two ends, one group of two driving wheels respectively and correspondingly support and drive the two fixed rings 51 to do rotary motion from two sides, and one driving wheel shaft is connected with a first motor 53 for driving the two driving wheels to rotate.
Thus, the first motor 53 drives one driving wheel corresponding to the first motor to rotate, and then the driving wheel drives the fixing ring corresponding to the first motor to rotate, and the other driving wheel which is in the same group with the driving wheel passively rotates, so that the driving roller 1 is driven to perform rotary motion.
In the present utility model, the rims of the four driving wheels 52 are all arc-shaped structures protruding outwards.
It should be noted that, since the edges of the four driving wheels 52 are all in a planar structure and the outer edges of the two fixing rings 51 are also in a planar structure, the four driving wheels 52 are in a line contact relationship with the two fixing rings 51 respectively, and the friction is large, so that the drum 1 generates great noise due to friction in the rotation process.
The edges of the four driving wheels 52 are improved into arc structures protruding outwards, so that the four driving wheels 52 are in point contact relation with the two fixed rings 51 respectively, friction is small, and noise generated by friction in the rotation process of the roller 1 can be eliminated.
In the utility model, the other end shaft of the transverse screw rod 7 is connected with a second motor 11 for driving the transverse screw rod 7 to rotate in the forward and reverse directions, and the second motor 11 can rotate in the forward and reverse directions to drive the transverse screw rod 7 to rotate in the forward and reverse directions.
In the utility model, the material arranging part 10 comprises a vertical rod 101, a sleeve 102, two connecting blocks 103 and a material arranging block 104, wherein the upper end of the vertical rod 101 is fixedly connected to the bottom surface of the movable seat 9, the sleeve 102 is sleeved outside the vertical rod 101 through threaded fit, the two connecting blocks 103 are oppositely arranged and are respectively and correspondingly connected to two sides of the bottom of the sleeve 102 in a rotating way, and the material arranging block 104 is fixedly connected between the two connecting blocks 103.
Therefore, the sleeve 102 is in threaded connection with the outside of the vertical rod 101, so that the effective total length of the vertical rod 101 and the sleeve 102 is adjustable, and the height of the joint block 104 relative to the bottom edge of the inner wall of the roller 1 is adjusted; by rotationally coupling the marbleizing block 104 to the bottom of the sleeve 102, the marbleizing block 104 is allowed to swing adaptively when contacting the spiral guide vane 3, thereby being able to pass over the spiral guide vane 3 existing as a "barrier" without affecting the normal contact of the marbleizing block 104 with the gathered tea leaves.
In the present utility model, the marble blocks 104 are splayed with a narrow upper part and a wide lower part, and are arranged along the radial direction of the sleeve 102.
Thus, the bottom of the block 104 is made of a sufficient length, i.e., a wider range of material, to better contact the gathered tea leaves.
In the present utility model, the bottom end of the marble block 104 is an arc structure that gradually narrows from top to bottom.
Thereby, the bottom end of the marble block 104 can be better passed when contacting the spiral guide blade 3.
In the utility model, the material blocks 104 adopt high temperature resistant silica gel blocks so as to adapt to the high temperature environment in the roller 1, and the silica gel blocks are generally nontoxic and can not release harmful substances to tea.
The utility model is further described below with reference to the accompanying drawings:
when the rotary type tea enzyme deactivation machine works, the driving part 5 drives the roller 1 to perform rotary motion, the hot air cylinder 2 keeps stationary, hot air is injected into the hot air cylinder 2 to heat the roller 1, tea leaves (fresh leaves) to be deactivated are sent into the heated roller 1 by a feeding conveying belt (not shown in the figure) or a discharging hopper (not shown in the figure) arranged at the feeding end of the roller 1, heat is directly absorbed in a semi-closed state, the temperature of the tea leaves is rapidly increased, the tea leaves are turned and simultaneously advance towards the discharging end of the roller 1 under the guiding action of the spiral guide blade 3, moisture in the tea leaves is continuously vaporized, enzyme activity is rapidly destroyed simultaneously, the purpose of deactivation of enzymes is achieved, and finally the tea leaves are discharged from the outlet end of the roller 1, and the deactivation of enzymes is completed.
In the enzyme deactivation process, the second motor 11 performs periodical forward and reverse rotation, and drives the transverse screw rod 7 to perform periodical forward and reverse rotation, so that the movable seat 9 drives the material arranging part 10 to perform reciprocating transverse movement along the transverse screw rod 7 and the transverse guide rod 8.
During the reciprocating and traversing process of the material arranging part 10, the material arranging block 104 contacts the gathered tea leaves and spreads the gathered tea leaves so as to eliminate the local gathering generated by the tea leaves, so that the tea leaves can be heated uniformly, and the fixation effect is ensured. The marble block 104 can pass over the spiral guide blade 3 existing as an obstacle by generating adaptive (passive) swing when contacting the spiral guide blade 3, and immediately returns to the vertical state under the action of gravity after passing over the spiral guide blade 3, so that the normal contact of the marble block 104 with gathered tea leaves is not affected.
Although the present disclosure describes embodiments, not every embodiment is described in terms of a single embodiment, and such description is for clarity only, and one skilled in the art will recognize that the embodiments described in the disclosure as a whole may be combined appropriately to form other embodiments that will be apparent to those skilled in the art.
Therefore, the above description is not intended to limit the scope of the utility model; all changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.
Claims (8)
1. The utility model provides a drum-type machine of completing with reason material function, including the cylinder that can carry out the gyration and cladding in the outside hot-blast section of thick bamboo of cylinder, fixedly connected with spiral guide vane on the inner wall of cylinder, the equal fixedly connected with mount pad in bottom at the both ends of hot-blast section of thick bamboo, the mount pad on install the drive part that the gyration was done to the cylinder, its characterized in that: the mounting seat near the feeding end of the roller is fixedly connected with a bracket, a transverse screw capable of forward and reverse rotation is rotatably arranged on the bracket, a transverse guide rod is fixedly connected with the bracket, one ends of the transverse screw and the transverse guide rod extend inwards from the discharging end of the roller to the feeding end of the roller, a movable seat is arranged on the transverse screw in a threaded fit manner and is arranged on the transverse guide rod in a movable fit manner, and a material arranging part capable of performing reciprocating transverse movement is connected to the bottom of the movable seat and used for flattening tea leaves which are deactivated in the roller.
2. The drum-type water-removing machine with material arranging function according to claim 1, wherein: the driving part comprises two fixing rings and four driving wheels, wherein the two fixing rings are respectively and fixedly connected to two ends of the roller, two groups of the four driving wheels are respectively and correspondingly arranged on the mounting seats at the two ends, one group of the two driving wheels respectively and correspondingly support and drive the two fixing rings from two sides to do rotary motion, and one driving wheel shaft is connected with a first motor for driving the two driving wheels to rotate.
3. The drum-type water-removing machine with material arranging function according to claim 2, wherein: the edges of the four driving wheels are of outwards-protruding arc structures.
4. The drum-type water-removing machine with material arranging function according to claim 1, wherein: the other end shaft of the transverse screw rod is connected with a second motor for driving the transverse screw rod to rotate positively and negatively, and the second motor can rotate positively and negatively.
5. The drum-type water-removing machine with material arranging function according to claim 1, wherein: the material arranging component comprises a vertical rod, a sleeve, two connecting blocks and a material arranging block, wherein the upper end of the vertical rod is fixedly connected to the bottom surface of the movable seat, the sleeve is sleeved outside the vertical rod through threaded fit, the two connecting blocks are oppositely arranged and respectively correspondingly rotate and connect to two sides of the bottom of the sleeve, and the material arranging block is fixedly connected between the two connecting blocks.
6. The drum-type water-removing machine with material arranging function according to claim 5, wherein: the material arranging blocks are splayed with narrow upper part and wide lower part and are arranged along the radial direction of the sleeve.
7. The drum-type water-removing machine with material arranging function according to claim 6, wherein: the bottom end of the material block is of an arc structure which gradually narrows from top to bottom.
8. The drum-type water-removing machine with material-arranging function according to any one of claims 5 to 7, wherein: the material block adopts a high-temperature resistant silica gel block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321060515.1U CN220140712U (en) | 2023-05-06 | 2023-05-06 | Drum-type fixation machine with reason material function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321060515.1U CN220140712U (en) | 2023-05-06 | 2023-05-06 | Drum-type fixation machine with reason material function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220140712U true CN220140712U (en) | 2023-12-08 |
Family
ID=89014242
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321060515.1U Active CN220140712U (en) | 2023-05-06 | 2023-05-06 | Drum-type fixation machine with reason material function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220140712U (en) |
-
2023
- 2023-05-06 CN CN202321060515.1U patent/CN220140712U/en active Active
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